Medical ceramic heating body
By setting an aluminum nitride ceramic bonding layer, a carbon foam energy-absorbing layer, and an alumina ceramic protective layer on the ceramic heating element, combined with a nickel wire conductor power-conducting component, the problem of easy damage to the edges and corners of the ceramic heating element is solved, and the service life and reliability are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU SONGXIN ELECTRONIC TECH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-06-16
AI Technical Summary
The edges and corners of existing medical ceramic heating elements are easily damaged, affecting their service life and reliability.
A multi-layer protective structure is formed by using aluminum nitride ceramic as the bonding layer, carbon foam material as the energy-absorbing layer, and alumina ceramic as the wear-resistant protective layer, combined with nickel wire and high-temperature resistant wire as the current-carrying components.
It improves the service life and reliability of ceramic heating elements, prevents damage to edges and corners, and ensures heat transfer efficiency and circuit reliability.
Smart Images

Figure CN224367988U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic heating element technology, and relates to a medical ceramic heating element. Background Technology
[0002] Medical ceramic heating elements mainly refer to heating elements made by using high-temperature alumina ceramic as the substrate, embedding or printing high-temperature resistant metal heating elements on the ceramic substrate, and then co-firing them at high temperature.
[0003] Chinese utility model patent CN210381335U discloses a ceramic heating element for medical devices, comprising a first alumina ceramic sheet, a second alumina ceramic sheet, and a tungsten paste printed circuit. The tungsten paste printed circuit connects to two electrode pads. The second alumina ceramic sheet has two electrode holes that mate with the electrode pads. The electrode pads are connected to nickel wires. A first through hole is opened in the center of the first alumina ceramic sheet, and a second through hole is opened in the center of the second alumina ceramic sheet. The two electrode holes are located on the annular side of the first alumina ceramic sheet. The tungsten paste printed circuit is arranged in a serpentine pattern covering the entire annular side of the second alumina ceramic sheet. This technical solution does not provide a protective structure for the corners of the ceramic heating element, making the corners of the ceramic heating element easily damaged, thus affecting the use of the ceramic heating element. Utility Model Content
[0004] To address the aforementioned problems, this invention proposes a medical ceramic heating element, which effectively solves the issues in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A medical ceramic heating element includes an upper ceramic layer, a lower ceramic layer, and a tungsten paste heating circuit disposed on opposite sides of the upper and lower ceramic layers. The upper ceramic layer has two electrode holes located at both ends of the tungsten paste heating circuit. Electrode plates and energizing components connected to the electrode plates are disposed in the electrode holes. Adhesive layers are disposed on the sides of the upper and lower ceramic layers. An energy-absorbing layer is disposed on the outer side of the adhesive layer. A wear-resistant protective layer is disposed around the energy-absorbing layer.
[0006] Furthermore, the adhesive layer is made of aluminum nitride ceramic.
[0007] Furthermore, the energy-absorbing layer is made of carbon foam.
[0008] Furthermore, the material of the wear-resistant protective layer is alumina ceramic material.
[0009] Furthermore, the power-conducting component includes a nickel wire conductor, one end of which is welded to an electrode plate, and the other end is connected to a high-temperature resistant conductor. Both the nickel wire conductor and the high-temperature resistant conductor are covered with Teflon sleeves on their outer surfaces, and a terminal is provided at the end of the high-temperature resistant conductor away from the nickel wire conductor.
[0010] Furthermore, the connection between the nickel wire and the high-temperature resistant wire is covered with a rubber sleeve.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] This invention achieves multi-level protection for the outer periphery of the upper and lower ceramic sheets through an adhesive layer, a wear-resistant protective layer, and an energy-absorbing layer, thereby improving the service life of the heating element. The energizing component enables the tungsten paste heating circuit to be energized, ensuring the reliability of the ceramic heating element during use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This utility model Figure 1 A schematic diagram of the structure of part AA;
[0015] Figure 3 This is a front view of the present utility model.
[0016] In the diagram: 1. Upper ceramic layer; 101. Electrode hole; 2. Lower ceramic layer; 3. Tungsten paste heating circuit; 4. Adhesive layer; 5. Energy absorption layer; 6. Wear-resistant protective layer; 7. Electrode sheet; 8. Nickel wire conductor; 9. Teflon sleeve; 10. High-temperature resistant conductor; 11. Rubber sleeve; 12. Terminal block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1 to 3As shown, a medical ceramic heating element includes an upper ceramic layer 1, a lower ceramic layer 2, and a tungsten paste heating circuit 3 printed on opposite sides of the upper ceramic layer 1 and the lower ceramic layer 2. The upper ceramic layer 1 has two electrode holes 101 located at both ends of the tungsten paste heating circuit 3. An electrode sheet 7 and a power-conducting component connected to the electrode sheet 7 are sandwiched in the electrode holes 101. An adhesive layer 4 is provided around the upper ceramic layer 1 and the lower ceramic layer 2. An energy-absorbing layer 5 is provided on the outer side of the adhesive layer 4. A wear-resistant protective layer 6 is provided on the side of the energy-absorbing layer 5.
[0019] In use, the operator prints the tungsten paste heating circuit 3 on the opposite sides of the upper ceramic layer 1 and the lower ceramic layer 2, and clamps the electrode sheet 7 between the upper ceramic layer 1 and the lower ceramic layer 2. Then, the upper ceramic layer 1, the lower ceramic layer 2, and the electrode sheet 7 are fixedly connected together through high-temperature sintering. After high-temperature sintering, the adhesive layer 4 is bonded to the sides of the upper ceramic layer 1 and the lower ceramic layer 2 using high-temperature ceramic adhesive. The energy-absorbing layer 5 is then bonded to the side of the adhesive layer 4. Finally, the wear-resistant protective layer 6 is bonded to the side of the energy-absorbing layer 5. The wear-resistant protective layer 6 has the highest hardness and is wear-resistant and corrosion-resistant. It can directly resist mechanical impact and environmental erosion. The energy-absorbing layer 5 can further disperse external impact energy and absorb impact force. Finally, the adhesive layer 4 can improve the connection strength between the upper ceramic layer 1 and the lower ceramic layer 2, ensuring the protective effect of the wear-resistant protective layer 6 and the energy-absorbing layer 5 on the upper ceramic layer 1 and the lower ceramic layer 2. The wear-resistant protective layer 6, the adhesive layer 4 and the energy-absorbing layer 5 work together to form a multi-layer protection for the corners of the upper ceramic layer 1 and the lower ceramic layer 2, preventing the corners of the upper ceramic layer 1 and the lower ceramic layer 2 from being directly damaged by collision with the outside world, thereby improving the impact resistance of the ceramic heating element.
[0020] Furthermore, the adhesive layer 4 is made of aluminum nitride ceramic, which has extremely high thermal conductivity and good thermal stability, ensuring efficient heat transfer and a firm bond between the ceramic heating element and the protective layer.
[0021] Furthermore, the energy-absorbing layer 5 is made of carbon foam, which has low density, excellent thermal conductivity and good energy absorption characteristics, effectively dispersing impact energy while ensuring rapid heat transfer.
[0022] Furthermore, the wear-resistant protective layer 6 is made of alumina ceramic material. Alumina ceramic has good high temperature resistance and thermal conductivity, as well as excellent electrical insulation properties, which can effectively protect the edges and corners of the upper ceramic layer 1 and the lower ceramic layer 2.
[0023] Furthermore, the power-conducting component includes a nickel wire 8, one end of which is welded to the electrode plate 7, and the other end is connected to a high-temperature resistant wire 10. Both the nickel wire 8 and the high-temperature resistant wire 10 are covered with Teflon tubing 9. A terminal block 12 is provided at the end of the high-temperature resistant wire 10 away from the nickel wire 8. In use, the operator connects the terminal block 12 to an external power source and energizes the tungsten paste heating circuit 3 through the nickel wire 8 and the high-temperature resistant wire 10, thereby ensuring the reliability of the tungsten paste heating circuit 3 during heating. The Teflon tubing 9 can protect the outer surfaces of the nickel wire 8 and the high-temperature resistant wire 10, preventing damage to the nickel wire 8 and the high-temperature resistant wire 10, which would affect the heating efficiency of the tungsten paste heating circuit 3, thus ensuring the reliability of the nickel wire 8 and the high-temperature resistant wire 10 during use.
[0024] Furthermore, the connection between the nickel wire conductor 8 and the high-temperature resistant conductor 10 is covered with a rubber sleeve 11. During use, the rubber sleeve 11 can protect the connection, prevent the connection from contacting the outside world, and prevent short circuits and leakage at the connection between the nickel wire conductor 8 and the high-temperature resistant conductor.
[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A medical ceramic heating element, comprising an upper ceramic layer, a lower ceramic layer, and a tungsten paste heating circuit disposed on opposite sides of the upper and lower ceramic layers, wherein the upper ceramic layer has two electrode holes respectively located at both ends of the tungsten paste heating circuit, and electrode plates and energizing components connected to the electrode plates are disposed within the electrode holes, characterized in that: An adhesive layer is provided on the sides of the upper ceramic layer and the lower ceramic layer, an energy-absorbing layer is provided on the outer side of the adhesive layer, and a wear-resistant protective layer is provided around the energy-absorbing layer.
2. The medical ceramic heating element according to claim 1, characterized in that: The adhesive layer is made of aluminum nitride ceramic.
3. The medical ceramic heating element according to claim 1, characterized in that: The energy-absorbing layer is made of carbon foam.
4. A medical ceramic heating element according to claim 1, characterized in that: The wear-resistant protective layer is made of alumina ceramic material.
5. A medical ceramic heating element according to claim 1, characterized in that: The power-conducting component includes a nickel wire conductor, one end of which is welded to an electrode plate, and the other end is connected to a high-temperature resistant conductor. Both the nickel wire conductor and the high-temperature resistant conductor are covered with Teflon sleeves. A terminal is provided at the end of the high-temperature resistant conductor away from the nickel wire conductor.
6. A medical ceramic heating element according to claim 5, characterized in that: The connection between the nickel wire and the high-temperature resistant wire is covered with a rubber sleeve.