Circuit board processing equipment applied to new energy automobile charging pile

Abstract

The utility model discloses a kind of circuit board processing equipment applied to new energy automobile charging pile, it is related to new energy circuit board processing equipment technical field, this kind of circuit board processing equipment applied to new energy automobile charging pile includes the feeding mechanism for the pin on the release film is attached to the feeding mechanism, the cutting mechanism for the size of pin is cut, the guide mechanism for the release film is guided, the bending mechanism for the pin is bent, the welding mechanism for the pin is welded to circuit board and the winding mechanism for winding release film, the bending mechanism includes press solid drive cylinder, anvil and the material supporting plate for supporting pin;By adopting feeding mechanism, cutting mechanism, guide mechanism, bending mechanism, welding mechanism and the cooperation between winding mechanism, the processing efficiency and quality of new energy automobile charging pile circuit board are improved;By adopting bending mechanism, the bending of pin is realized, and the shape requirement of pin is satisfied.

Description

Technical Field

[0001] This utility model relates to the field of circuit board processing equipment for new energy, and in particular to a circuit board processing equipment for new energy vehicle charging piles. Background Technology

[0002] In the development of new energy vehicle charging stations, the processing quality and efficiency of circuit boards are crucial. Traditional circuit board processing methods often suffer from problems such as large human error and low production efficiency.

[0003] To meet the high precision and high efficiency requirements of new energy vehicle charging piles for circuit boards, specialized circuit board processing equipment needs to be developed. Early processing equipment often had limited functionality and was unable to perform a series of continuous processing steps, from lead loading, cutting, guiding, bending to soldering, or it had shortcomings in the connection and precision control of these steps.

[0004] Therefore, it is necessary to develop a circuit board processing equipment for new energy vehicle charging piles to improve the processing quality and efficiency of circuit boards and meet the needs of the rapidly developing new energy vehicle charging pile industry. Utility Model Content

[0005] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide a circuit board processing equipment for new energy vehicle charging piles. This equipment utilizes a feeding mechanism, a cutting mechanism, a guiding mechanism, a bending mechanism, a welding mechanism, and a winding mechanism that work together to achieve fully automated processing from lead feeding, cutting, guiding, bending to welding and release film winding, thereby improving the processing efficiency and quality of new energy vehicle charging pile circuit boards. Furthermore, the bending mechanism achieves lead bending and shaping, meeting the lead shape requirements.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A circuit board processing device for new energy vehicle charging piles includes a worktable, a feeding mechanism for feeding leads attached to a release film, a cutting mechanism for cutting the dimensions of the leads, a guiding mechanism for guiding the release film, a bending mechanism for bending the leads, a welding mechanism for soldering the leads to the circuit board, and a winding mechanism for winding the release film. The feeding mechanism is located on the worktable, and the release film passes through the feeding mechanism, cutting mechanism, guiding mechanism, bending mechanism, welding mechanism, and winding mechanism in sequence. The bending mechanism includes a pressure-driven cylinder, a pressure head, and a support plate for holding the leads. The pressure head is installed at the output end of the pressure-driven cylinder, and the leads are located between the pressure head and the support plate.

[0008] As a preferred embodiment, the welding mechanism includes a feeding seat for placing the circuit board, a clamping cylinder for clamping the pins, and a welding assembly for welding the pins to the circuit board, the clamping cylinder facing the feeding seat and the welding assembly corresponding to the circuit board.

[0009] As a preferred embodiment: the welding assembly includes a longitudinal drive device, a vertical drive device, and a welding torch, wherein the vertical drive device is mounted at the output end of the longitudinal drive device, the welding torch is mounted at the output end of the vertical drive device, and the welding torch is oriented toward the circuit board.

[0010] As a preferred embodiment, the cutting mechanism includes a lifting drive device and a cutting blade, the cutting blade being mounted at the output end of the lifting drive device.

[0011] As a preferred embodiment: the guiding mechanism includes a support, a rotary drive motor, a drive roller, and a driven roller. The rotary drive motor is mounted on the support, the drive roller is mounted at the output end of the rotary drive motor, and the drive roller and the driven roller are rotatably mounted on the support close to each other. The release film is located between the drive roller and the driven roller.

[0012] As a preferred embodiment: both the feeding mechanism and the winding mechanism include a rotary motor and a feeding rod, the rotary motor being mounted on the worktable and the feeding rod being mounted on the output end of the rotary motor.

[0013] As a preferred embodiment: the longitudinal movement drive device, the vertical movement drive device, and the lifting drive device all include a transfer drive cylinder and a sliding seat. The transfer drive cylinder is mounted on the worktable, and the sliding seat is mounted on the output end of the transfer drive cylinder.

[0014] Compared with existing technologies, this utility model has significant advantages and beneficial effects. Specifically, as can be seen from the above technical solution, by employing a feeding mechanism, a cutting mechanism, a guiding mechanism, a bending mechanism, a welding mechanism, and a winding mechanism working together in coordination, the entire process from lead feeding, cutting, guiding, bending to welding and release film winding is fully automated. This greatly improves the processing efficiency and quality of circuit boards for new energy vehicle charging piles, reduces errors and labor intensity caused by manual operation, and provides efficient and reliable processing equipment for the production of new energy vehicle charging piles. The entire processing process requires minimal manual intervention; the various mechanisms work together to automate a series of processes such as lead feeding, cutting, bending, and welding, improving production efficiency and reducing labor costs. The bending mechanism achieves lead bending and shaping, meeting lead shape requirements. The guiding mechanism guides the lead forward, preventing lead position deviation and entanglement, ensuring the stability of lead feeding.

[0015] To more clearly illustrate the structural features and effects of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the circuit board processing equipment for new energy vehicle charging piles according to the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the feeding mechanism of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the cutting mechanism of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the guiding mechanism of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the bending mechanism of this utility model;

[0021] Figure 6 This is a three-dimensional structural diagram of the welding mechanism of this utility model.

[0022] Explanation of reference numerals in the attached diagram:

[0023] In the diagram: 10. Workbench; 20. Feeding mechanism; 21. Rotary motor; 22. Feeding rod; 30. Cutting mechanism; 31. Lifting drive device; 32. Cutting blade; 40. Guiding mechanism; 41. Support; 42. Rotary drive motor; 43. Drive roller; 44. Driven roller; 50. Bending mechanism; 51. Pressing drive cylinder; 52. Press head; 53. Material support plate; 60. Welding mechanism; 61. Feeding seat; 62. Clamping cylinder; 63. Welding assembly; 631. Longitudinal drive device; 632. Vertical drive device; 633. Welding torch; 70. Winding mechanism. Detailed Implementation

[0024] This utility model is as follows Figure 1 As shown in Figure 6, a circuit board processing equipment for new energy vehicle charging piles includes a worktable 10, a feeding mechanism 20 for feeding leads attached to a release film, a cutting mechanism 30 for cutting the dimensions of the leads, a guiding mechanism 40 for guiding the release film, a bending mechanism 50 for bending the leads, a soldering mechanism 60 for soldering the leads to the circuit board, and a winding mechanism 70 for winding the release film, wherein:

[0025] The feeding mechanism 20 is located on the workbench 10, and the release film passes through the feeding mechanism 20, the cutting mechanism 30, the guiding mechanism 40, the bending mechanism 50, the welding mechanism 60 and the winding mechanism 70 in sequence.

[0026] The leads are attached to the release film. The feeding mechanism 20 feeds the leads attached to the release film. The cutting mechanism 30 cuts the leads to meet specific size requirements. The guiding mechanism 40 guides the forward transmission of the leads. The bending mechanism 50 bends the leads into specific shapes. The welding mechanism 60 welds the leads to the circuit board. The winding mechanism 70 winds up the release film after the leads have been removed.

[0027] By employing a feeding mechanism 20, a cutting mechanism 30, a guiding mechanism 40, a bending mechanism 50, a welding mechanism 60, and a winding mechanism 70 working in concert, the entire process from lead feeding, cutting, guiding, bending to welding and release film winding is fully automated. This significantly improves the processing efficiency and quality of circuit boards for new energy vehicle charging piles, reduces errors and labor intensity caused by manual operation, and provides efficient and reliable processing equipment for the production of new energy vehicle charging piles. The entire processing process requires minimal manual intervention; the collaborative work of each mechanism automates a series of processes such as lead feeding, cutting, bending, and welding, improving production efficiency and reducing labor costs. The bending mechanism 50 bends and shapes the leads, meeting the lead shape requirements. The guiding mechanism 40 guides the leads forward, preventing lead position deviation and tangling, ensuring stable lead feeding.

[0028] Both the feeding mechanism 20 and the winding mechanism 70 include a rotary motor 21 and a feeding rod 22. The rotary motor 21 is mounted on the worktable 10, and the feeding rod 22 is mounted on the output end of the rotary motor 21.

[0029] The feeding mechanism 20 is located on the worktable 10, and its function is to feed the leads attached to the release film. The feeding rod 22 is driven to rotate by the rotary motor 21 to achieve continuous feeding of the release film and leads, ensuring a sufficient supply of leads during the processing.

[0030] The cutting mechanism 30 includes a lifting drive device 31 and a cutting blade 32, which is mounted on the output end of the lifting drive device 31. The cutting mechanism 30 is used to cut the pins to meet specific size requirements. The lifting drive device 31 drives the cutting blade 32 to move up and down, which can accurately cut the pins and ensure the accuracy and consistency of the dimensions.

[0031] The guiding mechanism 40 includes a support 41, a rotary drive motor 42, a drive roller 43, and a driven roller 44. The rotary drive motor 42 is mounted on the support 41, the drive roller 43 is mounted on the output end of the rotary drive motor 42, and the drive roller and the driven roller are rotatably mounted close to each other on the support 41. The release film is located between the drive roller 43 and the driven roller 44.

[0032] The guiding mechanism 40 drives the active roller 43 to rotate via the rotary drive motor 42. The active roller 43 cooperates with the driven roller 44 to guide the release film, so that the pins can be smoothly conveyed forward, avoiding the pins from being offset or twisted during the conveying process.

[0033] The bending mechanism 50 includes a pressure-driving cylinder 51, a pressure head 52, and a support plate 53 for holding the pin. The pressure head 52 is installed at the output end of the pressure-driving cylinder 51, and the pin is located between the pressure head 52 and the support plate 53. The pressure-driving cylinder 51 in the bending mechanism 50 drives the pressure head 52 to move. The pressure head 52 cooperates with the support plate 53 to bend the pin into a specific shape to meet the requirements of circuit board processing and ensure the connection quality between the pin and the circuit board.

[0034] The welding mechanism 60 includes a feeding seat 61 for placing a circuit board, a clamping cylinder 62 for clamping pins, and a welding assembly 63 for welding pins to the circuit board. The clamping cylinder 62 faces the feeding seat 61, and the welding assembly 63 corresponds to the circuit board.

[0035] The welding assembly 63 includes a longitudinal drive device 631, a vertical drive device 632, and a welding torch 633. The vertical drive device 632 is mounted on the output end of the longitudinal drive device 631, and the welding torch 633 is mounted on the output end of the vertical drive device 632. The welding torch 633 faces the circuit board.

[0036] The longitudinal drive device 631, the vertical drive device 632, and the lifting drive device 31 all include a transfer drive cylinder and a sliding seat. The transfer drive cylinder is mounted on the worktable 10, and the sliding seat is mounted on the output end of the transfer drive cylinder.

[0037] The welding mechanism 60 is responsible for welding the pins to the circuit board. The feeding seat 61 is used to place the circuit board, the clamping cylinder 62 clamps the pins, and the longitudinal drive device 631 and the vertical drive device 632 drive the welding gun 633 to move laterally and longitudinally, respectively, so that the welding gun 633 can accurately align with the pin position on the circuit board for welding. The welding gun 633 in the welding assembly 63 can efficiently complete the welding operation, ensuring the strength and reliability of the welding.

[0038] The winding mechanism 70 uses a rotary motor 21 and a feeding rod 22 to wind up the release film after the pins have been removed, and recycles the release film used in the process for subsequent processing and utilization.

[0039] The usage method and principle of this circuit board processing equipment used in new energy vehicle charging piles are as follows:

[0040] The leads are attached to the release film, and the feeding mechanism feeds the leads attached to the release film; the cutting mechanism cuts the leads to meet specific size requirements; the guiding mechanism guides the forward transmission of the leads; the bending mechanism bends the leads into specific shapes; the soldering mechanism solders the leads to the circuit board; and the winding mechanism winds up the release film after the leads have been removed.

[0041] The key design feature of this invention lies in the fact that by employing a feeding mechanism, a cutting mechanism, a guiding mechanism, a bending mechanism, a welding mechanism, and a winding mechanism working in concert, a fully automated process is achieved, encompassing lead feeding, cutting, guiding, bending, welding, and release film winding. This significantly improves the processing efficiency and quality of circuit boards for new energy vehicle charging piles, reduces errors and labor intensity caused by manual operation, and provides efficient and reliable processing equipment for the production of new energy vehicle charging piles. The entire processing requires minimal manual intervention; the collaborative work of each mechanism automates a series of processes, including lead feeding, cutting, bending, and welding, thereby improving production efficiency and reducing labor costs. The bending mechanism achieves lead bending and shaping, meeting lead shape requirements. The guiding mechanism guides the leads forward, preventing lead position deviation and tangling, ensuring stable lead feeding.

[0042] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A circuit board processing equipment for new energy vehicle charging piles, characterized in that: The device includes a worktable, a feeding mechanism for feeding leads attached to a release film, a cutting mechanism for cutting the dimensions of the leads, a guiding mechanism for guiding the release film, a bending mechanism for bending the leads, a soldering mechanism for soldering the leads to a circuit board, and a winding mechanism for winding the release film. The feeding mechanism is located on the worktable, and the release film passes through the feeding mechanism, the cutting mechanism, the guiding mechanism, the bending mechanism, the soldering mechanism, and the winding mechanism in sequence. The bending mechanism includes a pressure-driving cylinder, a pressure head, and a support plate for holding the leads. The pressure head is installed at the output end of the pressure-driving cylinder, and the leads are located between the pressure head and the support plate.

2. The circuit board processing equipment for new energy vehicle charging piles according to claim 1, characterized in that: The welding mechanism includes a feeding seat for placing the circuit board, a clamping cylinder for clamping the pins, and a welding assembly for welding the pins to the circuit board. The clamping cylinder faces the feeding seat, and the welding assembly corresponds to the circuit board.

3. The circuit board processing equipment for new energy vehicle charging piles according to claim 2, characterized in that: The welding assembly includes a longitudinal drive device, a vertical drive device, and a welding torch. The vertical drive device is installed at the output end of the longitudinal drive device, and the welding torch is installed at the output end of the vertical drive device, with the welding torch facing the circuit board.

4. The circuit board processing equipment for new energy vehicle charging piles according to claim 3, characterized in that: The cutting mechanism includes a lifting drive device and a cutting blade, which is mounted on the output end of the lifting drive device.

5. The circuit board processing equipment for new energy vehicle charging piles according to claim 1, characterized in that: The guiding mechanism includes a support, a rotary drive motor, a drive roller, and a driven roller. The rotary drive motor is mounted on the support, the drive roller is mounted on the output end of the rotary drive motor, and the drive roller and the driven roller are rotatably mounted on the support close to each other. The release film is located between the drive roller and the driven roller.

6. The circuit board processing equipment for new energy vehicle charging piles according to claim 1, characterized in that: Both the feeding mechanism and the winding mechanism include a rotary motor and a feeding rod. The rotary motor is mounted on the worktable, and the feeding rod is mounted on the output end of the rotary motor.

7. The circuit board processing equipment for new energy vehicle charging piles according to claim 4, characterized in that: The longitudinal movement drive device, the vertical movement drive device, and the lifting drive device all include a transfer drive cylinder and a sliding seat. The transfer drive cylinder is mounted on the worktable, and the sliding seat is mounted on the output end of the transfer drive cylinder.

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