Integrated device for mounting and welding of adsorption joint and special-shaped element

By designing a device that combines an adsorption connector and a suction nozzle with a robotic arm, the problem of low efficiency in manual operation of irregularly shaped components was solved, and automated positioning and welding of irregularly shaped components was achieved, improving production efficiency and stability.

CN224368212UActive Publication Date: 2026-06-16JIANGYIN SINBON ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN SINBON ELECTRONICS CO LTD
Filing Date
2025-06-23
Publication Date
2026-06-16

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Abstract

The utility model provides a kind of adsorption connector, it is used for the welding needle via hole positioning of moving and pressing special-shaped component, adsorption surface and pressing surface are provided with adjacent in one end of the adsorption connector, and the other end opposite thereto is the top surface of the adsorption connector;The adsorption surface is used to adsorb the special-shaped component, and the pressing surface is used to press the welding needle;The adsorption surface is provided with adsorption slot hole through the adsorption connector, and the adsorption slot hole is through to the top surface.The utility model further proposes a kind of special-shaped component mounting and welding positioning integrated device, including the above-mentioned adsorption connector, and the suction nozzle connected with the top surface of the adsorption connector.
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Description

Technical Field

[0001] This utility model relates to the field of electronic component processing, and in particular to an adsorption connector and an integrated device for mounting and welding irregularly shaped components. Background Technology

[0002] The mounting of irregularly shaped components using THT (Through Hole Technology) requires, for example,... Figure 7 The irregularly shaped electronic component 0 shown is soldered onto a PCB circuit board. Before soldering, the soldering pin 01 needs to be pressed into the positioning hole on the PCB circuit board before soldering and installation. Currently, the electronic component needs to be moved manually to press the soldering pin 01 into the positioning hole, which is labor-intensive, inefficient, and cannot be automated. Utility Model Content

[0003] To address the aforementioned problems, this utility model proposes an adsorption connector for moving and pressing the welding pin through-hole positioning of irregularly shaped components. The connector is characterized in that one end has an adjacent adsorption surface and a pressing surface, and the opposite end is the top surface of the adsorption connector. The adsorption surface is used to adsorb the irregularly shaped component, and the pressing surface is used to press the welding pin. The adsorption surface has an adsorption groove extending through to the top surface.

[0004] Furthermore, in the adsorption connector described above, the adsorption surface is provided with an antistatic layer.

[0005] Furthermore, in the adsorption connector described above, the pressing surface and the adsorption surface have a height difference, forming a pressing cross-section between the pressing surface and the adsorption surface.

[0006] Furthermore, in the adsorption connector described above, a hollow assembly structure is provided on the top surface, and the assembly structure is provided with internal threads.

[0007] This utility model also provides an integrated device for mounting and soldering irregularly shaped components, comprising:

[0008] The adsorption connector as described above;

[0009] The nozzle has one end connected to the top surface of the adsorption connector.

[0010] Furthermore, in the above-described integrated device for mounting and soldering irregular components, the suction nozzle is hollow and communicates with the suction slot of the suction connector to form an airflow channel.

[0011] Furthermore, in the irregular component mounting and soldering positioning integrated device described above, the suction nozzle includes an assembly end, a connecting end, and a connecting structure. The assembly end is connected to the suction connector, and the connecting structure extends through the connecting end and the assembly end.

[0012] Furthermore, in the aforementioned integrated device for mounting and welding irregularly shaped components, the outer wall of the connecting structure is provided with an external assembly thread, and the connecting structure is provided with a filter internal thread near the connecting end.

[0013] The advantages of this utility model are that, with the help of the irregular component mounting and welding positioning integrated device of this utility model, the process of moving and perforating irregular components is completed by using automated equipment, which reduces manual operation, increases the stability of irregular component mounting, saves labor costs, and improves production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0015] Figure 2 This is an exploded view of the present invention.

[0016] Figure 3 This is a perspective view of the adsorption connector of this utility model.

[0017] Figure 4 This is a bottom view of the adsorption connector of this utility model.

[0018] Figure 5 This is a bottom view of the suction nozzle of this utility model.

[0019] Figure 6 This is a cross-sectional view of the present invention.

[0020] Figure 7 This invention is used for mounting and processing irregularly shaped electronic components.

[0021] Figure 8 This is a reference diagram showing the usage state of this utility model. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "one side," "one end," and "one side," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0026] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0027] The accompanying drawings show various structural schematic diagrams according to embodiments of the present invention. These drawings are not to scale, and some details have been enlarged and may have been omitted for clarity. The shapes of the various regions and layers shown in the drawings, as well as their relative sizes and positional relationships, are merely exemplary and may deviate from reality due to manufacturing tolerances or technical limitations. Furthermore, those skilled in the art can design regions / layers with different shapes, sizes, and relative positions as needed.

[0028] This utility model provides an adsorption connector, and an integrated device for mounting and welding positioning of irregularly shaped components with the adsorption connector installed.

[0029] like Figure 1 , Figure 2 and Figure 8 As shown, the integrated device for mounting and welding irregularly shaped components of this utility model includes an adsorption connector 1 and a suction nozzle 2. One end of the suction nozzle 2 is connected to the top surface 11 of the adsorption connector 1, and the other end is connected to a robotic arm 3. The robotic arm 3 provides the power to move and press the adsorption connector 1.

[0030] Combination Figure 3 , Figure 4 and Figure 6 As shown, the top surface 11 of the adsorption connector 1 is provided with a hollow assembly structure 111, and the assembly structure 111 is provided with an internal assembly thread 112. An adjacent adsorption surface 12 and a pressing surface 13 are provided at the end opposite to the top surface 11 of the adsorption connector 1. The pressing surface 13 and the adsorption surface 12 have a height difference; the part closer to the top surface 11 is the pressing surface 13, and the part farther from the top surface 11 is the adsorption surface 12. A pressing cross-section 14 is formed between the pressing surface 13 and the adsorption surface 12. Adsorption slots 15 are formed on the adsorption surface 12, and the adsorption slots 15 connect from the adsorption surface 12 to the internal space of the assembly structure 111. Preferably, an antistatic layer 121 is provided on the adsorption surface 12. The antistatic layer 121 is made of antistatic rubber to prevent static electricity from being generated on the adsorption surface 12, which could affect the detachment of irregularly shaped components.

[0031] Combination Figure 7 and Figure 8 As shown, the adsorption surface 12 is used to adsorb the main body 02 of the irregular component 0. The pressing cross-section 14 and the pressing plane 13 are both in contact with the protrusion 03 of the irregular component 0. In this way, the pressing surface 13 can press the protrusion 03 of the irregular component 0 and press the welding pin 01 into the positioning hole of the PCB circuit board.

[0032] It should be noted that the adsorption surface 12 and the pressing surface 13 of the adsorption connector 1 are not limited to one. They can be designed according to the different irregularly shaped components to be adsorbed. For example, if there are multiple flat surfaces with unequal spacing on the irregularly shaped component, the adsorption surface 12 can be set according to the position of the flat surfaces. Therefore, the shape of the adsorption connector 1 will change. However, these changes cannot be exhaustively listed in this utility model. Therefore, they are only used to illustrate the scope of protection and are not limited to the specific shape of this embodiment. As long as the adsorption connector 1 includes an adsorption surface 12 and a pressing surface 13, it falls within the scope of this utility model.

[0033] like Figure 1 , Figure 2 , Figure 5 and Figure 8As shown, one end of the suction nozzle 2 is an assembly end 21, which is assembled with the top surface 11 of the adsorption connector 1; the other end of the suction nozzle 2 is a connecting end 22, which is used to connect to the robotic arm 3. Preferably, the connecting end 22 is connected to the robotic arm 3 by magnetic attraction, but it is not limited thereto, and can also be connected to the robotic arm by means of buckles or other means.

[0034] The suction nozzle 2 is provided with a connecting structure 23 that penetrates the assembly end 21 and the connecting end 22. The outer wall of the connecting structure 23 is provided with an external assembly thread 231. The connecting structure 23 is provided with a filter internal thread 232 near the connecting end 22, which changes the flow direction of the air flowing through this point, thereby filtering the air. The top of the connecting structure 23 is provided with a cap structure 233. The connecting structure 23 is a hollow structure.

[0035] like Figure 6 and Figure 8 As shown, the external thread 231 of the assembly is engaged and locked with the internal thread 112 of the assembly structure 111 of the adsorption connector 1. The cap structure 233 rests on the top of the connecting end 22, thereby locking the suction nozzle 2 and the adsorption connector 1 and connecting the adsorption connector 1 to the robotic arm 3. The internal space of the connecting structure 23 is connected to the internal space of the assembly structure 111 and together with the adsorption slot 15, forms an airflow channel 24.

[0036] like Figure 8 As shown, in use, the adsorption connector 1 is connected to the robotic arm 3 via the suction nozzle 2. The robotic arm 3 is equipped with an air pump (not shown in the figure), which draws air from the outside through the adsorption slot 15 and the airflow channel 24, giving the adsorption surface 12 an adsorption force. The irregularly shaped component 0 is adsorbed using the adsorption surface 12. The protrusion 03 of the irregularly shaped component contacts the pressing surface 13 and the pressing section 14. Next, the robotic arm 3 moves the irregularly shaped component to a designated position, aligning the welding needle 01 with the positioning hole on the motherboard. At this time, the robotic arm 3 moves downward, causing the pressing surface 13 to apply downward pressure to the protrusion 03 of the irregularly shaped component, pressing the welding needle 01 into the positioning hole, completing the through-hole positioning.

[0037] The advantages of this invention lie in its integrated device for mounting and welding irregularly shaped components, which enables automated processes such as moving and positioning irregularly shaped components. This reduces manual labor, increases the stability of irregularly shaped component mounting, saves labor costs, and improves production efficiency.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model's technical solution. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the content of the present utility model's technical solution shall still fall within the scope of the present utility model's technical solution.

Claims

1. An adsorption connector, characterized in that, The welding pin through-hole positioning is used to adsorb and press the irregularly shaped component. One end of the adsorption connector is provided with an adjacent adsorption surface and a pressing surface, and the other end opposite to it is the top surface of the adsorption connector. The adsorption surface is used to adsorb the irregularly shaped component, and the pressing surface is used to press the welding pin. The adsorption surface has adsorption grooves that extend to the top surface.

2. The adsorption connector as described in claim 1, characterized in that, The adsorption surface is provided with an antistatic layer.

3. The adsorption connector as described in claim 1, characterized in that, The pressing surface and the adsorption surface have a height difference, forming a pressing cross-section between the pressing surface and the adsorption surface.

4. The adsorption connector as described in any one of claims 1 to 3, characterized in that, A hollow assembly structure is provided on the top surface, and the assembly structure is provided with internal threads.

5. An integrated device for mounting and soldering irregularly shaped components, characterized in that, include: Adsorption connector as described in any one of claims 1 to 4; The nozzle has one end connected to the top surface of the adsorption connector.

6. The integrated device for mounting and soldering irregularly shaped components as described in claim 5, characterized in that, The suction nozzle has a hollow design and is connected to the suction slot of the suction connector to form an airflow channel.

7. The integrated device for mounting and soldering irregularly shaped components as described in claim 6, characterized in that, The suction nozzle includes an assembly end, a connecting end, and a connecting structure. The assembly end is connected to the suction connector, and the connecting structure extends through the connecting end and the assembly end.

8. The integrated device for mounting and soldering irregularly shaped components as described in claim 7, characterized in that, The outer wall of the connecting structure is provided with an external thread for assembly, and the connecting structure is provided with an internal thread for filtering near the connecting end.