Advanced multifunctional beef roll box mold

Abstract

The utility model discloses an advanced multifunctional beef roll box mould, including device body, device body includes main mould device, first dismounts mould, second dismounts mould and fixing device, and first dismounts mould is fixed through screw in main mould device left end, and second dismounts mould is fixed through screw in main mould device right -hand member, and fixing device is equipped with two groups, and two groups of fixing devices are welded respectively in first dismounts mould, second dismounts mould outer end bottom, and main mould device includes bottom plate, former mould piece and rear mould piece, and bottom plate, former mould piece and rear mould piece are smooth transition and integrated processing forming structure, and former mould piece is located bottom plate front end, and rear mould piece is located bottom plate rear end. The device is provided with detachable structure, and if different length beef roll is processed, the main mould device of different length can be replaced, and the production demand is flexibly adapted, and the limitation of the existing mould is overcome.

Description

Technical Field

[0001] This utility model relates to the field of beef roll box mold technology, specifically an advanced multi-functional beef roll box mold. Background Technology

[0002] When producing beef rolls on a large scale, using beef roll box molds can achieve standardized production, improve production efficiency, reduce costs, and meet the large market demand for beef rolls.

[0003] The existing beef roll box mold is inconvenient to disassemble during use, making it difficult to thoroughly clean the beef roll box mold. In addition, the beef roll box mold number is not easy to change, and it cannot be used to process beef rolls of different lengths.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, this utility model provides an advanced multifunctional beef roll box mold to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an advanced multi-functional beef roll box mold, comprising a device body, the device body including a main mold device, a first disassembly mold, a second disassembly mold, and a fixing device. The first disassembly mold is fixed to the left end of the main mold device by screws, and the second disassembly mold is fixed to the right end of the main mold device by screws. The fixing device is provided in two sets, and the two sets of fixing devices are respectively welded to the bottom of the outer ends of the first disassembly mold and the second disassembly mold. The main mold device includes a base plate, a front mold block, and a rear mold block. The base plate, the front mold block, and the rear mold block are smoothly transitioned and integrally formed. The front mold block is located at the front end of the base plate, and the rear mold block is located at the rear end of the base plate. Mounting blocks are provided at both the left and right ends of the front mold block and the rear mold block. The mounting blocks are rectangular in shape, and a bottom locking hole is provided at the top of the mounting block.

[0009] Preferably, both the front mold block and the rear mold block have several sets of shaped grooves distributed horizontally at equal intervals on their inner sides, and the shaped grooves have a triangular shape.

[0010] Preferably, the first disassembly mold and the second disassembly mold include an insert block and a closing block. The insert block has an L-shaped structure, and the closing block is located inside the insert block. The closing block has a rectangular structure, and a set of top locking holes are provided on the top of the insert block.

[0011] Preferably, the fixing device includes a fixing plate and a reinforcing block. The reinforcing block is provided in a set. One set of the reinforcing blocks is welded to the top of the fixing plate, and one end of the other set of reinforcing blocks is welded to the outside of the embedded block. The reinforcing block has a triangular shape. The surface of the fixing plate is provided with a locking groove, which has a U-shaped structure.

[0012] (III) Beneficial Effects

[0013] This utility model provides an advanced multi-functional beef roll box mold. It has the following beneficial effects:

[0014] In this solution, an advanced multi-functional beef roll box mold features a first and second disassembly mold connected to the main mold assembly via screws, with a fixing device providing additional reinforcement (the connection structure of each module can be seen in the figure). This modular design allows for easy mold disassembly, enabling the separation of components for cleaning without any blind spots, thus solving the problem of difficult comprehensive cleaning in existing molds. This ensures mold hygiene and improves the quality of beef roll processing. Addressing the existing issues of difficulty in changing mold types and incompatibility with processing beef rolls of different lengths, this solution's detachable structure (the first and second disassembly molds are detachable) allows for the replacement of main mold assemblies of different lengths (disassembled and assembled via screws, the connection method is shown in the figure), flexibly adapting to production needs, overcoming the limitations of existing molds, improving mold versatility and production flexibility, and reducing the cost for enterprises to replace the entire mold set due to product specification adjustments. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the main mold device of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the second disassembly mold of this utility model;

[0018] Figure 4 This is a schematic diagram of the fixing device of this utility model.

[0019] In the figure, 1. Device body; 2. Main mold device; 3. First disassembly mold; 4. Second disassembly mold; 5. Fixing device; 6. Base plate; 7. Front mold block; 8. Rear mold block; 9. Mounting block; 10. Bottom locking hole; 11. Shape groove; 14. Embedding block; 15. Closing block; 16. Top locking hole; 17. Fixing plate; 18. Reinforcing block; 19. Locking groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution:

[0022] Example 1

[0023] To address the aforementioned issues: existing beef roll molds are inconvenient to disassemble during use, making thorough cleaning difficult, and the mold numbers are not easily interchangeable, thus making them unsuitable for processing beef rolls of different lengths.

[0024] The solution is as follows: An advanced multi-functional beef roll box mold includes a device body 1. The device body 1 includes a main mold device 2, a first disassembly mold 3, a second disassembly mold 4, and a fixing device 5. The first disassembly mold 3 is fixed to the left end of the main mold device 2 by screws, and the second disassembly mold 4 is fixed to the right end of the main mold device 2 by screws. The fixing device 5 is provided in two sets, and the two sets of fixing devices 5 are respectively welded to the bottom of the outer ends of the first disassembly mold 3 and the second disassembly mold 4. The main mold device 2 includes a base plate 6, a front mold block 7, and a rear mold block 8. The base plate 6, the front mold block 7, and the rear mold block 8 are smoothly transitioned and integrally formed. The front mold block 7 is located at the front end of the base plate 6, and the rear mold block 8 is located at the rear end of the base plate 6. Mounting blocks 9 are provided at both the left and right ends of the front mold block 7 and the rear mold block 8. The mounting blocks 9 have a rectangular structure, and a bottom locking hole 10 is opened on the top of the mounting blocks 9.

[0025] Analysis of the above: The main body 1 is combined with the main mold device 2 and the detachable first disassembly mold 3 and second disassembly mold 4, and the overall connection is achieved by screw fixing. The fixing device 5 is connected to the first disassembly mold 3 and second disassembly mold 4 by welding, and is used to fix the mold on a flat surface such as a workbench. The screw fixing method allows for quick assembly and disassembly, which is convenient for mold replacement or maintenance. The first disassembly mold 3 and second disassembly mold 4 can be disassembled independently, which is convenient for changing the main mold device 2 to different specifications according to production needs, thus improving the versatility of the equipment. Stable fixing: The two sets of fixing devices 5 are welded to enhance the structural strength, ensuring that the mold is not easy to shake during use and improving operational safety.

[0026] Example 2:

[0027] Please see Figure 1-4Based on Embodiment 1, this utility model provides a technical solution: the inner sides of the front mold block 7 and the rear mold block 8 are provided with a number of groups of shaped grooves 11 distributed in a horizontally equidistant manner, and the shaped grooves 11 are triangular in shape.

[0028] Analysis of the above: The triangular grooves 11 are evenly distributed laterally. When pressing the beef roll, the ingredients are squeezed into the grooves, forming a surface with triangular patterns. This structure increases the surface area of ​​the beef roll, which helps the seasoning to be absorbed or enhances its appearance. The triangular grooves 11 give the beef roll a regular pattern after shaping, improving the consistency of the product's appearance and meeting the quality requirements of commercial production. The pattern design may improve the texture of the beef roll (such as increasing the chewiness) or promote even heating during cooking.

[0029] Example 3:

[0030] Please see Figure 1-4 The present invention provides a technical solution based on embodiment one: the first disassembly mold 3 and the second disassembly mold 4 include an embedded block 14 and a closing block 15. The embedded block 14 has an L-shaped structure, and the closing block 15 is located inside the embedded block 14. The closing block 15 has a rectangular structure, and a set of top locking holes 16 are provided on the top of the embedded block 14.

[0031] Analysis of the above: The L-shaped insert block 14 is inserted into the gap between the mounting blocks on both sides of the main mold. The closing block 15 fits against the inner side of the main mold device 2 and is fixed by screws through the top locking hole 16 and the bottom locking hole 10, forming a complete mold cavity. The L-shaped structure of the insert block 14 can hold the edge of the main mold device 2, ensuring that the closing block 15 fits tightly against the main mold device 2. The closing block 15 fits against the inner side of the main mold device 2 and is fixed with the locking hole to prevent food from overflowing during pressing and to ensure molding accuracy.

[0032] Example 4:

[0033] Please see Figure 1-4 The present invention provides a technical solution based on Embodiment 1: the fixing device 5 includes a fixing plate 17 and a reinforcing block 18. A set of reinforcing blocks 18 is provided, one set of reinforcing blocks 18 is welded to the top of the fixing plate 17, and one end of the set of reinforcing blocks 18 is welded to the outside of the embedded block 14. The reinforcing block 18 has a triangular shape. The surface of the fixing plate 17 is provided with a locking groove 19, which has a U-shaped structure.

[0034] Analysis of the above content: The fixed plate 17 is bolted to the workbench through the locking groove 19 (U-shaped structure). The reinforcing block 18 is welded between the fixed plate 17 and the embedded block 14 in a triangular structure. The stability of the triangle enhances the anti-overturning ability of the fixing device and prevents the mold from shifting when under force. The U-shaped locking groove 19 can be adapted to workbench of different thicknesses. The bolt fixing method ensures that the mold is stable and does not shake.

[0035] Specifically, a comparison of relevant test data and practical application data for this solution.

[0036] Comparison Dimensions Existing molds This utility model mold Improvement in technical effect Single disassembly time 30 minutes 10 minutes Reduced by 66.7% Full cleaning time 45 minutes 15 minutes Shortened by 66.7% Time required to change molds of different lengths 90 minutes 20 minutes Reduced by 77.8% Mold failure rate during production 8％ 2％ 75% decrease Product defect rate (appearance defects) 12％ 5％ Reduced by 58.3%

[0037] Data Description

[0038] Single disassembly time: refers to the time taken from machine shutdown to complete separation of all parts of the mold. Existing molds have complex screw structures and require overall disassembly. However, this utility model reduces the disassembly steps from 12 to 4 through modular design (the first and second disassembly molds are quickly connected to the main mold device via screws).

[0039] Comprehensive cleaning time: Existing molds cannot be disassembled, so cleaning the gaps requires special tools. This utility model can be disassembled into 5 independent parts, reducing the number of cleaning dead spots from 7 to 0. Combined with the triangular groove (which facilitates the removal of food residue), the cleaning efficiency is significantly improved.

[0040] Replacing molds of different lengths takes less time: Existing molds need to be replaced entirely, which involves equipment debugging; This utility model only requires disassembling the molds on both sides and replacing the main mold device, simplifying the debugging steps from 10 to 3.

[0041] Mold failure rate during production: Existing molds have a high frequency of shaking due to unstable fixing (no triangular reinforcement block). This utility model reduces the mold vibration amplitude from 0.8mm to 0.2mm by using a triangular reinforcement block of the fixing device (welded between the fixing plate and the embedded block), which significantly reduces the failure rate.

[0042] Product defect rate (appearance defects): The existing mold has uneven texture on the surface of the beef roll due to the irregular forming groove. The equidistant triangular grooves (5mm spacing, 3mm depth) on the inner side of the front and rear mold blocks of this utility model improve the product texture qualification rate from 88% to 95%.

[0043] Data Validity Statement

[0044] Test conditions: Select the same type of beef roll production line, and conduct comparative tests at the same production speed (20 rolls / minute) and the same ingredient ratio (lean meat to fat ratio 7:3). The test period is 30 days, and the data is recorded daily and the average value is taken.

[0045] Sample size: 50 disassembly / cleaning tests each, 20 mold replacement tests, and production data collection covering 10,000 beef roll products.

[0046] Reference standard: The existing mold data is based on the actual measurement results of the mainstream beef roll box mold (model MJ-001) on the market.

[0047] The present invention comprises: 1. Device body; 2. Main mold device; 3. First disassembly mold; 4. Second disassembly mold; 5. Fixing device; 6. Base plate; 7. Front mold block; 8. Rear mold block; 9. Mounting block; 10. Bottom locking hole; 11. Shape groove; 14. Embedding block; 15. Closing block; 16. Top locking hole; 17. Fixing plate; 18. Reinforcing block; 19. Locking groove. All components are general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing beef roll box molds are inconvenient to disassemble during use, making it difficult to thoroughly clean the molds. Furthermore, the model number is not easily changed, making it unsuitable for processing beef rolls of different lengths. This invention, through the combination of the above components and a detachable structure, allows for the replacement of main mold devices of different lengths to process beef rolls of different lengths, flexibly adapting to production needs and overcoming the limitations of existing molds.

[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0049] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An advanced multi-functional beef roll box mold characterized by: The device includes a main body (1), which includes a main mold device (2), a first disassembly mold (3), a second disassembly mold (4), and a fixing device (5). The first disassembly mold (3) is fixed to the left end of the main mold device (2) by screws, and the second disassembly mold (4) is fixed to the right end of the main mold device (2) by screws. The fixing device (5) is provided in two sets, and the two sets of fixing devices (5) are respectively welded to the bottom of the outer ends of the first disassembly mold (3) and the second disassembly mold (4). The main mold device (2) includes a base plate (6), a front mold block (7) and a rear mold block (8). The base plate (6), the front mold block (7) and the rear mold block (8) are smoothly transitioned and integrally formed. The front mold block (7) is located at the front end of the base plate (6) and the rear mold block (8) is located at the rear end of the base plate (6). Mounting blocks (9) are provided at both the left and right ends of the front mold block (7) and the rear mold block (8). The mounting blocks (9) are rectangular in shape and have bottom locking holes (10) at the top.

2. The advanced multi-functional roll box mold for beef according to claim 1, characterized in that: The front mold block (7) and the rear mold block (8) are provided with several sets of shaped grooves (11) distributed in a horizontally equidistant manner on their inner sides. The shaped grooves (11) are triangular in shape.

3. The advanced multi-functional roll box mold for beef according to claim 1, wherein: The first disassembly mold (3) and the second disassembly mold (4) include an insert block (14) and a closing block (15). The insert block (14) has an L-shaped structure, and the closing block (15) is located inside the insert block (14). The closing block (15) has a rectangular structure, and a set of top locking holes (16) are provided on the top of the insert block (14).

4. The advanced multi-functional roll box mold of claim 3, wherein: The fixing device (5) includes a fixing plate (17) and a reinforcing block (18). A set of reinforcing blocks (18) is provided, and a set of reinforcing blocks (18) is welded to the top of the fixing plate (17). One end of the reinforcing block (18) is welded to the outside of the embedded block (14). The reinforcing block (18) has a triangular shape. The surface of the fixing plate (17) is provided with a locking groove (19), which has a U-shaped structure.

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