Kiln tail dust centralized collection device

Abstract

This utility model discloses a centralized dust collection device for kiln tail, relating to the technical field of limestone processing equipment. The utility model includes a base plate, with support columns fixedly connected to the four corners of the top of the base plate. A filter mechanism is fixedly connected to the top of each support column, and a purification mechanism is connected to one side of the filter mechanism. The filter mechanism includes a housing, the bottom of which is fixedly connected to the support columns. This utility model, by employing a spray dust suppression method, can effectively capture suspended dust particles in the air. Through the combination of water and dust, the dust settles rapidly, greatly reducing the amount of dust emitted into the atmosphere, better meeting environmental protection requirements, and reducing pollution to the surrounding environment. In terms of equipment maintenance, spray dust suppression can reduce dust concentration, decrease the frequency of clogging of other filter components, extend their service life, thereby reducing maintenance costs and equipment downtime, and ensuring continuous and stable production operation.

Description

Technical Field

[0001] This utility model belongs to the technical field of limestone processing equipment, and in particular relates to a centralized dust collection device for kiln tail. Background Technology

[0002] During limestone processing, a large amount of dust is generated at the kiln tail. This dust mainly contains limestone particles, unreacted chemical substances, and other impurities generated during processing. The indiscriminate emission of kiln tail dust not only causes serious environmental pollution, damages air quality, and affects the surrounding ecological balance, but also poses a great threat to the health of operators. Long-term inhalation may lead to serious diseases such as pneumoconiosis.

[0003] A Chinese patent with publication number CN215352728U discloses a device for collecting dust from the tail of a rotary kiln. The device includes a rotary kiln, with a main body on one side of the kiln. The main body contains an atomizing chamber. By incorporating an atomizing nozzle, a filter screen, an L-shaped connecting rod, a connecting sleeve, a reset spring, and a compression spring, the device can improve the filtration and collection of dust particles inside the tail gas when purifying the dust from the kiln tail, effectively preventing dust from adsorbing onto the filter screen.

[0004] However, the above-mentioned technology uses a single filtration structure, which has extremely poor adaptability to different working conditions. The limestone processing technology will change due to factors such as product demand and raw material characteristics, resulting in large fluctuations in the properties and concentration of dust generated at the kiln tail. A single filtration structure cannot flexibly cope with these changes and cannot guarantee efficient dust collection under various conditions. Utility Model Content

[0005] The purpose of this utility model is to provide a centralized dust collection device for kiln tails. By combining a filtration mechanism and a purification mechanism, it solves the problem that existing collection devices with a single filtration structure have extremely poor adaptability to different working conditions and cannot meet filtration requirements.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a centralized dust collection device for kiln tail, comprising a base plate, with support columns fixedly connected to the four corners of the top of the base plate. A filter mechanism is fixedly connected to the top of each support column, and a purification mechanism is connected to one side of the filter mechanism. The filter mechanism includes a housing, the bottom of which is fixedly connected to the support columns. A dust inlet pipe is connected to the top of one side of the housing. Mounting brackets are fixedly connected to both sides of the top of the inner cavity of the housing, and a filter plate is installed at the bottom of each mounting bracket. A dust outlet is provided at the bottom of the housing, and a conveying pipe is connected to the top of one side of the housing. A shell is connected to one side of the conveying pipe, and the inner cavity of the shell... A filter screen is installed, and a motor is mounted on the surface of the filter screen. A cleaning brush is fixedly connected to the output end of the motor. One side of the cleaning brush contacts the filter screen. The base plate and support columns support the housing, ensuring the stability of the overall structure. The collected dust enters the interior of the housing through the dust inlet pipe. Under the action of the filter plates, most of the dust particles can be collected. A hopper is connected to the bottom of the housing, and a control valve is installed on one side of the hopper to facilitate the rapid discharge of the collected dust, thereby improving the cleaning effect. After being filtered by two filter plates, most of the dust particles are retained inside the housing.

[0008] The present invention is further configured such that the purification mechanism includes a housing, one side of which is connected to an outer shell, and four columns are fixedly connected to the bottom of the housing. A water tank is fixedly connected to the bottom of each column, and a pump body is fixedly connected to one side of the top of the water tank. A connecting pipe is connected to one side of the pump body, and the side of the connecting pipe away from the pump body extends into the inner cavity of the housing. A spray pipe is connected to one side of the connecting pipe. Some dust particles enter the interior of the collection hopper through the filter screen, while unfiltered dust enters the interior of the housing and is effectively purified after being sprayed. The interior of the water tank is equipped with a wastewater filtration structure, which enables the purpose of recycling.

[0009] The present invention is further configured such that an induced draft fan is connected to the top of the shell, and a grid is fixedly connected to the top of the induced draft fan. Under the action of the induced draft fan, a negative pressure airflow is formed inside the shell to collect dust. The power of the induced draft fan is reasonably configured according to the actual working conditions of the kiln tail and the required dust collection volume, so as to provide sufficient suction to ensure that the dust-laden gas enters the interior of the collection device smoothly.

[0010] The present invention is further configured such that guide plates are fixedly connected to the bottom of both sides of the inner cavity of the box, and one side of the guide plate extends to the bottom of the filter plate. The guide plate can guide dust particles into the interior of the hopper for collection, thereby improving the cleaning effect.

[0011] The present invention is further configured such that a collection hopper is connected to the bottom of the outer shell, and a cleaning pipe is connected to the bottom of the collection hopper. The collection hopper and the cleaning pipe can collect the dust particles cleaned inside the outer shell, thereby improving the filtration effect of the device.

[0012] The present invention is further configured such that a drain pipe is connected to the top of the water tank, the top of the drain pipe is connected to the shell, the bottom of the drain pipe is connected to the water tank, so that the wastewater mixed by spraying can flow into the interior of the water tank, be filtered and recycled.

[0013] The present invention is further configured such that a fixing frame is fixedly connected to one side of the motor, and one side of the fixing frame is fixedly connected to the inner wall of the outer casing. The fixing frame can fix the motor and ensure the stability of the motor installation.

[0014] The present invention is further configured such that a drain pipe is connected to the bottom of one side of the water tank, and a valve is provided on one side of the drain pipe. The drain pipe and the valve facilitate the cleaning of dust and dirt that have settled inside the water tank.

[0015] This invention has the following beneficial effects: By adopting a spray dust suppression method, this invention can effectively capture suspended dust particles in the air. Through the combination of water and dust, the dust settles rapidly, greatly reducing the amount of dust emitted into the atmosphere, better meeting environmental protection requirements, and reducing pollution to the surrounding environment. In terms of equipment maintenance, spray dust suppression can reduce dust concentration, reduce the frequency of clogging of other filter components, extend their service life, thereby reducing maintenance costs and equipment downtime, and ensuring continuous and stable production operation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0017] Figure 1 This is a three-dimensional diagram of a kiln tail dust collection device.

[0018] Figure 2 This is a cross-sectional view of the box in a kiln tail dust collection device.

[0019] Figure 3 This is a cross-sectional view of the outer shell of a kiln tail dust collection device.

[0020] Figure 4 This is a three-dimensional view of the connecting pipe and its connecting structure in a kiln tail dust collection device.

[0021] Figure 5 This is a three-dimensional diagram of the connection structure between the mounting frame and the filter plate in a kiln tail dust collection device.

[0022] In the attached diagram: 1. Base plate; 2. Support column; 3. Filtering mechanism; 301. Housing; 302. Dust inlet pipe; 303. Mounting frame; 304. Filter plate; 305. Dust outlet; 306. Conveying pipe; 307. Outer shell; 308. Filter screen; 309. Motor; 310. Cleaning brush; 4. Purification mechanism; 401. Housing; 402. Column; 403. Water tank; 404. Pump body; 405. Connecting pipe; 406. Spray pipe; 5. Exhaust fan; 6. Grille; 7. Guide plate; 8. Collection hopper; 9. Drain pipe; 10. Fixing frame; 11. Sewage pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example 1

[0025] Please see Figure 1-5 This utility model is a kiln tail dust collection device, including a base plate 1. The device is characterized by: support columns 2 fixedly connected to the four corners of the top of the base plate 1; a filter mechanism 3 fixedly connected to the top of the support columns 2; a purification mechanism 4 connected to one side of the filter mechanism 3; the filter mechanism 3 includes a housing 301; the bottom of the housing 301 is fixedly connected to the support columns 2; a dust inlet pipe 302 connected to the top of one side of the housing 301; mounting brackets 303 fixedly connected to both sides of the top of the inner cavity of the housing 301; a filter plate 304 provided at the bottom of the mounting brackets 303; a dust outlet 305 opened at the bottom of the housing 301; a conveying pipe 306 connected to the top of one side of the housing 301; a housing 307 connected to one side of the conveying pipe 306; a filter screen 308 provided inside the housing 307; a motor 309 provided on the surface of the filter screen 308; a cleaning brush 310 fixedly connected to the output end of the motor 309; and one side of the cleaning brush 310 contacting the filter screen 308.

[0026] Specifically: the base plate 1 and the support column 2 support the box 301, ensuring the stability of the overall structure of the box 301. The collected dust enters the interior of the box 301 through the dust inlet pipe 302. Under the action of the filter plate 304, most of the dust particles can be collected. A hopper is connected to the bottom of the box 301. A control valve is set on one side of the hopper to facilitate the rapid discharge of the collected dust, thereby improving the cleaning effect. After being filtered by the two filter plates 304, most of the dust particles can be left inside the box 301.

[0027] Example 2

[0028] Please see Figure 1-5Based on Embodiment 1, the purification mechanism 4 includes a housing 401. One side of the housing 401 is connected to the outer shell 307. Columns 402 are fixedly connected to the four corners of the bottom of the housing 401. A water tank 403 is fixedly connected to the bottom of each column 402. A pump body 404 is fixedly connected to one side of the top of the water tank 403. A connecting pipe 405 is connected to one side of the pump body 404. The side of the connecting pipe 405 away from the pump body 404 extends into the inner cavity of the housing 401. A spray pipe 406 is connected to one side of the connecting pipe 405. An induced draft fan 5 is connected to the top of the housing 401. A grid 6 is fixedly connected to the top. Guide plates 7 are fixedly connected to the bottom of both sides of the inner cavity of the housing 301. One side of the guide plate 7 extends to the bottom of the filter plate 304. A collection hopper 8 is connected to the bottom of the outer shell 307. A cleaning pipe is connected to the bottom of the collection hopper 8. A drain pipe 9 is connected to the top of the water tank 403. The top of the drain pipe 9 is connected to the housing 401. A fixing bracket 10 is fixedly connected to one side of the motor 309. One side of the fixing bracket 10 is fixedly connected to the inner wall of the outer shell 307. A sewage pipe 11 is connected to the bottom of one side of the water tank 403. A valve is provided on one side of the sewage pipe 11.

[0029] Specifically: Some dust particles enter the collection hopper 8 through the filter screen 308, while unfiltered dust enters the shell 401 and is effectively purified after spraying. The water tank 403 is equipped with a wastewater filtration structure, enabling recycling. Under the action of the induced draft fan 5, a negative pressure airflow is formed inside the shell 401 to collect the dust. The power of the induced draft fan 5 is reasonably configured according to the actual working conditions of the kiln tail and the required dust collection volume, providing sufficient suction to ensure that the dust-laden gas smoothly enters the collection device. The guide plate 7 guides the dust... Dust particles are guided into the inside of the hopper for collection, improving the cleaning effect. The collection hopper 8 and the cleaning pipe can collect the dust particles cleaned inside the outer shell 307, thereby improving the filtration effect of the device. The top of the drain pipe 9 is connected to the shell 401 and the bottom is connected to the water tank 403, which can allow the sprayed mixed wastewater to flow into the water tank 403 and be recycled after filtration. The fixing bracket 10 can fix the motor 309, ensuring the stability of the motor 309 installation. The setting of the sewage pipe 11 and the valve can facilitate the cleaning of the dust and dirt settled inside the water tank 403.

[0030] The working principle of this utility model is as follows: Under the action of the induced draft fan 5, a negative pressure airflow is formed inside the housing 401 to collect dust. The dust enters the interior of the housing 301 through the dust inlet pipe 302. Under the filtration of the filter plate 304, most of the dust particles can be retained inside the housing 301. A portion of the dust enters the interior of the collection hopper 8 through the filter screen 308. By starting the motor 309, the motor 309 drives the cleaning brush 310 to rotate. The cleaning brush 310 cleans the dust clogging the surface of the filter screen 308, thereby preventing the filter screen 308 from becoming clogged. By starting the pump body 404, the pump body 404 draws the aqueous solution inside the water tank 403 and delivers it to the spray pipe 406 through the connecting pipe 405. The gas carrying dust is sprayed through the spray pipe 406 to achieve efficient collection.

[0031] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to specific implementation methods. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A kiln tail dust collection device, comprising a base plate (1), characterized in that: The four corners of the top of the base plate (1) are fixedly connected to support columns (2), the top of the support columns (2) is fixedly connected to a filter mechanism (3), and one side of the filter mechanism (3) is connected to a purification mechanism (4). The filtration mechanism (3) includes a housing (301), the bottom of which is fixedly connected to a support column (2), a dust inlet pipe (302) connected to the top of one side of the housing (301), mounting brackets (303) fixedly connected to both sides of the top of the inner cavity of the housing (301), a filter plate (304) provided at the bottom of the mounting bracket (303), a dust outlet (305) opened at the bottom of the housing (301), a conveying pipe (306) connected to the top of one side of the housing (301), a housing (307) connected to one side of the conveying pipe (306), a filter screen (308) provided in the inner cavity of the housing (307), a motor (309) provided on the surface of the filter screen (308), a cleaning brush (310) fixedly connected to the output end of the motor (309), and one side of the cleaning brush (310) in contact with the filter screen (308).

2. The kiln tail dust collection device according to claim 1, characterized in that: The purification mechanism (4) includes a housing (401), one side of which is connected to an outer shell (307). Columns (402) are fixedly connected to the four corners of the bottom of the housing (401). A water tank (403) is fixedly connected to the bottom of each column (402). A pump body (404) is fixedly connected to one side of the top of the water tank (403). A connecting pipe (405) is connected to one side of the pump body (404). The side of the connecting pipe (405) away from the pump body (404) extends into the inner cavity of the housing (401). A spray pipe (406) is connected to one side of the connecting pipe (405).

3. The kiln tail dust collection device according to claim 2, characterized in that: The top of the housing (401) is connected to a blower (5), and the top of the blower (5) is fixedly connected to a grille (6).

4. The kiln tail dust collection device according to claim 1, characterized in that: The bottom of both sides of the inner cavity of the box (301) is fixedly connected with a guide plate (7), and one side of the guide plate (7) extends to the bottom of the filter plate (304).

5. The kiln tail dust collection device according to claim 1, characterized in that: The bottom of the outer shell (307) is connected to a collection hopper (8), and the bottom of the collection hopper (8) is connected to a cleaning pipe.

6. The kiln tail dust collection device according to claim 2, characterized in that: The top of the water tank (403) is connected to a drain pipe (9), and the top of the drain pipe (9) is connected to the shell (401).

7. The kiln tail dust collection device according to claim 1, characterized in that: A fixing bracket (10) is fixedly connected to one side of the motor (309), and one side of the fixing bracket (10) is fixedly connected to the inner wall of the outer shell (307).

8. The kiln tail dust collection device according to claim 2, characterized in that: A drain pipe (11) is connected to the bottom of one side of the water tank (403), and a valve is provided on one side of the drain pipe (11).

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