Roller coating film coating doctor blade damping device

Abstract

The utility model discloses a kind of roll coating method coating scraper damping devices, belong to photovoltaic glass coating processing technical field, the damping device is cooperatively arranged with flexible scraper, the upper end of damping plate is hung on coating machine beam and the upper end of damping plate can slide on coating machine beam, the lower end of damping plate naturally droops and is naturally combined with the outer surface of flexible scraper, the side of the lower end of damping plate away from flexible scraper is provided with counterweight. The upper end of damping plate can slide left and right on coating machine beam to change position, by the change of counterweight mass, the effect of flexible scraper on coating roll can be changed locally at any part, and then the vibration problem generated by flexible scraper from time to time is eliminated.

Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic glass coating processing technology, specifically relating to a vibration damping device for a roller coating scraper. Background Technology

[0002] Solar photovoltaic cells: used to directly convert sunlight into electrical energy. Photovoltaic glass is located on the outermost layer of the front side, directly exposed to sunlight, and utilizes its extremely high transmittance (>91.5%) to provide light energy to the cell.

[0003] Photovoltaic glass coating: can effectively improve the solar transmittance of the glass surface (increase > 2.0%), thereby improving the conversion efficiency and output power of photovoltaic cells.

[0004] Roller coating process: The coating liquid is applied to the surface of photovoltaic glass using a coating roller. The flexible doctor blade used in conjunction with the coating roller will vibrate from time to time, which will cause defects in the coating appearance. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a vibration damping device for the doctor blade in roller coating.

[0006] To solve the above problems, this utility model provides the following technical solution:

[0007] A vibration damping device for a roller coating blade is provided, wherein the upper end of the vibration damping plate is suspended on the crossbeam of the coating machine and can slide on the crossbeam of the coating machine, the lower end of the vibration damping plate hangs down naturally and naturally fits against the outer surface of the flexible blade, and a counterweight is provided on the side of the lower end of the vibration damping plate away from the flexible blade.

[0008] Furthermore, the damping plate is S-shaped, so that the upper end of the damping plate forms a hook for hanging on the crossbeam of the coating machine, and the lower end forms a limiting groove for accommodating the counterweight.

[0009] Furthermore, a vibration sensor is provided on the upper surface of the damping plate.

[0010] Furthermore, an alarm is installed on the crossbeam of the coating machine.

[0011] Furthermore, a controller is provided on the crossbeam of the coating machine.

[0012] Furthermore, the vibration sensor and alarm are electrically connected to the controller.

[0013] Furthermore, the weight of the counterweight is 200~2000 g.

[0014] Compared with the prior art, this utility model provides a vibration damping device for a doctor blade in a roller coating method, which has the following beneficial effects:

[0015] 1. The vibration damping device for the coating blade in this roller coating method allows the upper end of the damping plate to slide left and right on the crossbeam of the coating machine to change its position. By changing the mass of the counterweight, the effect of the flexible blade on the coating roller can be locally changed at any point, thereby eliminating the vibration problem caused by the flexible blade from time to time.

[0016] 2. This roller coating coating blade vibration damping device, when detecting the vibration value of the flexible blade, if the vibration value is too large, the vibration sensor transmits the detected vibration signal to the controller. After processing the signal, it sends an alarm signal to the buzzer, causing the buzzer to sound and flash, reminding the staff to handle the situation. It can monitor online in real time, is low-cost, simple and effective. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the vibration damping device for the doctor blade in the roller coating method of this utility model;

[0018] Figure 2 for Figure 1 Left side view;

[0019] Figure 3 This is a schematic diagram of the shape of the vibration damping plate of this utility model;

[0020] In the diagram: 1. Photovoltaic glass; 2. Flexible scraper; 3. Coating roller; 4. Coating machine beam; 5. Scraper vibration damping device; 6. Alarm; 7. Controller; 51. Counterweight; 52. Vibration damping plate; 53. Vibration sensor. Detailed Implementation

[0021] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] This utility model provides a vibration damping device for the doctor blade in roller coating, such as... Figures 1 to 3 As shown, it includes a vibration damping plate 52. The upper end of the vibration damping plate 52 is suspended on the crossbeam 4 of the coating machine and the upper end of the vibration damping plate 52 can slide on the crossbeam 4 of the coating machine. The lower end of the vibration damping plate 52 hangs down naturally and is naturally attached to the outer surface of the flexible scraper 2. A counterweight block 51 is provided on the side of the lower end of the vibration damping plate 52 away from the flexible scraper 2.

[0023] In this embodiment, the damping plate is S-shaped, so that the upper end of the damping plate forms a hook for hanging on the crossbeam of the coating machine, and the lower end forms a limiting groove for accommodating the counterweight.

[0024] In this embodiment, a vibration sensor 53 is provided on the upper surface of the damping plate 52. An alarm 6 and a controller 7 are provided on the crossbeam 4 of the coating machine, and the vibration sensor 53, the alarm 6 and the controller 7 are electrically connected to each other.

[0025] In this embodiment, the weight of the counterweight is 200~2000 g.

[0026] In this embodiment, the vibration damping plate is made of stainless steel.

[0027] Specifically, the alarm 6 is a buzzer alarm.

[0028] In this embodiment, the upper end of the vibrating plate 52 can slide left and right on the crossbeam 4 of the coating machine to change its position. By changing the mass of the counterweight 51, the effect of the flexible scraper 2 on the coating roller 3 can be locally changed at any part, thereby eliminating the vibration problem caused by the flexible scraper 2 from time to time.

[0029] In this implementation case, when detecting the vibration value of the flexible scraper 2, if the vibration value is too large, the vibration sensor 53 will transmit the detected vibration signal to the controller 7. After processing the signal, an alarm signal will be sent to the alarm 6, causing the alarm 6 to sound and flash, reminding the staff to take action. This method enables online real-time monitoring, which is low-cost, simple and effective.

[0030] Working Principle: In the photovoltaic glass manufacturing process, a coating roller 3 is used to coat the surface of the photovoltaic glass 1 with a coating solution. The flexible doctor blade 2, which works in conjunction with the coating roller 3, will vibrate from time to time. In this application's roller coating doctor blade vibration damping device, the vibration value of the flexible doctor blade 2 is first detected by a vibration sensor 53. If the vibration value is too high, the vibration sensor 53 transmits the detected vibration signal to the controller 7. After processing the signal, an alarm signal is sent to the alarm 6, causing the alarm 6 to sound and flash, reminding the staff to handle the situation. This method allows for real-time online monitoring, is low-cost, simple, and effective. When the vibration value is too high, the upper end of the damping plate 52 can slide left and right on the coating machine beam 4 to change its position. By changing the mass of the counterweight 51, the effect of the flexible doctor blade 2 on the coating roller 3 can be locally altered at any point, thereby eliminating the vibration problem caused by the flexible doctor blade 2.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vibration damping device for a roller coating doctor blade, comprising a vibration damping plate, characterized in that: The upper end of the damping plate is suspended on the crossbeam of the coating machine and can slide on the crossbeam. The lower end of the damping plate hangs down naturally and fits naturally against the outer surface of the flexible scraper. A counterweight is provided on the side of the lower end of the damping plate away from the flexible scraper.

2. The vibration damping device for the doctor blade in roller coating according to claim 1, characterized in that: The damping plate is S-shaped, so that the upper end of the damping plate forms a hook for hanging on the crossbeam of the coating machine, and the lower end forms a limiting groove for accommodating the counterweight.

3. The vibration damping device for the doctor blade in roller coating according to claim 1, characterized in that: A vibration sensor is provided on the upper surface of the vibration damping plate.

4. The vibration damping device for the doctor blade in roller coating according to claim 3, characterized in that: An alarm is installed on the crossbeam of the coating machine.

5. The vibration damping device for the doctor blade in roller coating according to claim 4, characterized in that: The coating machine is equipped with a controller on its crossbeam.

6. The vibration damping device for the doctor blade in roller coating according to any one of claims 3 to 5, characterized in that: The vibration sensor and alarm are electrically connected to the controller.

7. The vibration damping device for the doctor blade in roller coating according to claim 1 or 2, characterized in that: The weight of the counterweight is 200~2000 g.

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