A raw material cleaning device for magnetic material production
By combining a placement plate and a filter plate driven by a servo motor, the problem of incomplete cleaning of magnetic materials is solved, achieving dynamic cleaning and impurity removal, improving cleaning efficiency and quality, and reducing manual operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN CHANGTING SYNCHRONOUS ELECTRONICS CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-06-19
AI Technical Summary
Existing magnetic material production equipment does not clean thoroughly, resulting in dirt residue on the surface of raw materials. Small raw materials require manual shaking for cleaning, which is time-consuming and labor-intensive, and cannot effectively remove impurities mixed in the materials.
A combination of a placement plate and a filter plate driven by a servo motor is used. Through dynamic cleaning and filter plate filtration, combined with the intermittent blocking of the discharge port controlled by a baffle, the quantitative feeding of magnetic materials and the removal of impurities are achieved.
Dynamic cleaning of magnetic materials has been achieved, which improves cleaning efficiency and quality, avoids impurity residue, reduces manual operation, and increases the degree of automation in cleaning.
Smart Images

Figure CN224372261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic material production technology, specifically to a raw material cleaning device for magnetic material production. Background Technology
[0002] Materials that can respond to a magnetic field in a certain way are called magnetic materials. Based on the strength of their magnetism in an external magnetic field, materials can be classified into diamagnetic, paramagnetic, ferromagnetic, antiferromagnetic, and ferrimagnetic materials. Most materials are diamagnetic or paramagnetic, and their response to external magnetic fields is relatively weak. Ferromagnetic and ferrimagnetic materials are strongly magnetic materials; the term "magnetic material" usually refers to strongly magnetic materials.
[0003] Most of the cleaning equipment currently available on the market is static cleaning, which is not thorough and can easily leave dirt residue on the surface of raw materials. Some small raw materials require workers to use nylon nets to shake back and forth in the cleaning tank for cleaning, which is time-consuming and labor-intensive.
[0004] To address the aforementioned problems, existing technologies provide a solution. For example, patent publication number CN217616419U discloses a cleaning device for magnetic material production, including a base, a reciprocating device, and a cleaning device. The reciprocating device includes a reciprocating box on the top of the base, a moving block inside the reciprocating box, a through hole on the moving block, sliding blocks on the top and bottom of the moving block, sliding grooves on the top and bottom of the reciprocating box that cooperate with the sliding blocks, a reciprocating motor on the side wall of the reciprocating box that cooperates with a first rotating shaft, and a reciprocating rod on the side wall of the moving block. This invention, by setting up a cleaning box, a holding box, a support plate, a placement groove, and a reciprocating motor... The rotating rod, reciprocating block, through hole, moving block, sliding block, sliding groove, and reciprocating rod solve the problems of most existing cleaning equipment on the market being static cleaning devices, resulting in incomplete cleaning and easy residue of dirt on the surface of raw materials. Some small raw materials require workers to use nylon mesh to shake back and forth in the cleaning tank for cleaning, which is time-consuming and labor-intensive. Existing devices drain wastewater through a drain hole, which can easily lead to larger impurities remaining in the cleaning device and mixing with magnetic materials. This method can only clean dust on the surface of magnetic materials, but cannot clean impurities mixed in with the magnetic materials, thus reducing the cleaning efficiency of magnetic materials.
[0005] Therefore, a raw material cleaning device for the production of magnetic materials is proposed. Utility Model Content
[0006] The purpose of this invention is to provide a raw material cleaning device for the production of magnetic materials, thereby solving the above-mentioned problems.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A raw material cleaning device for magnetic material production includes a storage tank and a cleaning tank, and further includes a servo motor, a drive mechanism, a placement plate, a filter plate, a main gear, a reciprocating mechanism, and a baffle. The servo motor is connected to the cleaning tank, the drive mechanism is connected to the servo motor, the placement plate and the filter plate are both connected to the drive mechanism, the main gear is connected to the drive mechanism, the reciprocating mechanism is connected to the main gear, and the baffle is connected to the reciprocating mechanism. When the servo motor is started, the drive mechanism controls the placement plate and the filter plate to rotate in the cleaning tank, pushing the magnetic material and impurities. When the drive mechanism is running, the main gear rotates synchronously to control the reciprocating mechanism to drive the baffle to move.
[0009] Preferably, the driving mechanism includes a rotating roller, a main turntable, a transmission belt, and a secondary turntable. The rotating roller is connected to a servo motor, the main turntable is connected to the rotating roller, the transmission belt is connected to the main turntable, and the secondary turntable is connected to the transmission belt.
[0010] Preferably, the reciprocating mechanism includes a secondary gear, a reciprocating lead screw, a threaded block, a guide block, and a guide rod. The secondary gear meshes with the primary gear, the reciprocating lead screw is connected to the secondary gear, the threaded block is connected to the reciprocating lead screw, the baffle is connected to the threaded block, the guide block is connected to the baffle, and the guide rod is connected to the guide block.
[0011] Preferably, the reciprocating lead screw is provided with multiple sets of reciprocating threaded sections, and each set of reciprocating threaded sections is provided with a corresponding threaded block.
[0012] Preferably, the bottom of the cleaning tank is provided with a discharge port, and the length and width of the baffle are slightly larger than the length and width of the discharge port.
[0013] Preferably, the gear ratio of the main gear and the secondary gear is the same, the main gear includes a toothed portion and a flat portion, the curvature ratio of the toothed portion and the flat portion is 1:1, and the toothed portion and the flat portion are staggered.
[0014] Preferably, one end of the cleaning tank is provided with a ramp, the inclination of which is 15 to 30 degrees.
[0015] Preferably, the number of placement plates and filter plates is the same, and the placement plates and filter plates are arranged alternately.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. The magnetic material is moved within the cleaning tank by the placement plate, enabling dynamic cleaning of the magnetic material. Then, the filter plate removes impurities from the water after cleaning the magnetic material, preventing impurities from affecting the next cleaning of the magnetic material.
[0018] 2. By controlling the baffle to intermittently block the feed port, the magnetic material can be fed quantitatively, avoiding the need to clean too much magnetic material at once and improving the cleaning efficiency of magnetic materials. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a partial three-dimensional structural diagram of the drive mechanism of this utility model;
[0021] Figure 3 This is a schematic diagram of the main structure of the drive mechanism of this utility model;
[0022] Figure 4 This is a top view of the structure of this utility model;
[0023] Figure 5 This is a cross-sectional three-dimensional structural diagram of the reciprocating mechanism of this utility model.
[0024] In the diagram: 1. Storage bin; 2. Cleaning bin; 3. Servo motor; 4. Drive mechanism; 41. Rotating roller; 42. Main turntable; 43. Transmission belt; 44. Secondary turntable; 5. Placement plate; 6. Filter plate; 7. Main gear; 71. Tooth section; 72. Flat section; 8. Reciprocating mechanism; 81. Secondary gear; 82. Reciprocating lead screw; 83. Threaded block; 84. Guide block; 85. Guide rod; 87. Discharge port; 9. Baffle; 10. Slope. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. However, the embodiments described below are only some embodiments of the present utility model, and not all of them. If other embodiments are obtained by those skilled in the art without creative effort, they shall fall within the protection scope of the present utility model.
[0026] Reference Figures 1 to 5A raw material cleaning device for magnetic material production includes a storage tank 1 and a cleaning tank 2. One end of the cleaning tank 2 is provided with a ramp 10, the inclination of which is 15 to 30 degrees. This configuration improves the discharge efficiency of the cleaned magnetic material and prevents blockage during discharge. The device also includes a servo motor 3, a drive mechanism 4, a placement plate 5, a filter plate 6, a main gear 7, a reciprocating mechanism 8, and a baffle 9. The servo motor 3 is connected to the cleaning tank 2, and the drive mechanism 4 is also connected to the servo motor 3. Both the placement plate 5 and the filter plate 6 are connected to the drive mechanism 4. The number of placement plates 5 and the filter plate 6 are the same, and they are staggered. The diameter of the through holes on the placement plate 5 is larger than the diameter of the through holes on the filter plate 6. This configuration prevents magnetic material residue in the cleaning tank 2 and also removes impurities from the clean water. The cleaning process involves the main gear 7 connected to the drive mechanism 4. The gear ratio of the main gear 7 and the secondary gear 81 is the same. The main gear 7 includes a toothed portion 71 and a flat portion 72. The curvature ratio of the toothed portion 71 to the flat portion 72 is 1:1, and the toothed portion 71 and the flat portion 72 are staggered. Through the above arrangement, the cyclic movement of the reciprocating mechanism 8 can be realized, thereby controlling the cyclic movement of the baffle 9 to achieve quantitative feeding of magnetic materials. This avoids cleaning a large amount of magnetic materials at once, thereby improving the cleaning quality of magnetic materials. The reciprocating mechanism 8 is connected to the main gear 7, and the baffle 9 is connected to the reciprocating mechanism 8. When the servo motor 3 starts, the drive mechanism 4 controls the placement plate 5 and the filter plate 6 to rotate in the cleaning box 2, pushing the magnetic materials and impurities. When the drive mechanism 4 is running, the main gear 7 rotates synchronously to control the operation of the reciprocating mechanism 8 to drive the movement of the baffle 9.
[0027] As one embodiment of this utility model, refer to Figures 2 to 5 The drive mechanism 4 includes a rotating roller 41, a main turntable 42, a transmission belt 43, and a secondary turntable 44. The rotating roller 41 is connected to the servo motor 3, the main turntable 42 is connected to the rotating roller 41, the transmission belt 43 is connected to the main turntable 42, and the secondary turntable 44 is connected to the transmission belt 43.
[0028] As one embodiment of this utility model, refer to Figure 4 and Figure 5The reciprocating mechanism 8 includes a secondary gear 81, a reciprocating lead screw 82, a threaded block 83, a guide block 84, and a guide rod 85. The secondary gear 81 is engaged with the main gear 7. The reciprocating lead screw 82 is connected to the secondary gear 81. The threaded block 83 is connected to the reciprocating lead screw 82. The baffle 9 is connected to the threaded block 83. The guide block 84 is connected to the baffle 9. The guide rod 85 is connected to the guide block 84. The reciprocating lead screw 82 is provided with multiple sets of reciprocating threaded sections. Each set of reciprocating threaded sections is correspondingly provided with a threaded block 83. The bottom end of the cleaning box 2 is provided with a discharge port 87. The length and width of the baffle 9 are slightly larger than the length and width of the discharge port 87. Through the above settings, the magnetic material can be prevented from falling when it is not needed, and the magnetic material can be automatically discharged at the same time.
[0029] Working principle: The user places the magnetic material in the storage box 1 and then starts the servo motor 3. When the servo motor 3 starts, it can drive the transmission belt 43 to rotate through the main turntable 42. When the transmission belt 43 rotates, it can drive the main gear 7 to rotate through the secondary turntable 44. When the main gear 7 rotates, it can drive the reciprocating screw 82 to rotate through the secondary gear 81. When the reciprocating screw 82 rotates, it can drive the baffle 9 to move through the threaded block 83, thereby exposing the discharge port 87 to facilitate the falling of the magnetic material. When the baffle 9 moves, it can drive the guide block 84 to slide on the guide rod 85.
[0030] The magnetic material falls through the discharge port 87 between the placement plate 5 and the filter plate 6. When the servo motor 3 starts, it can drive the rotating roller 41 to move synchronously, thereby driving the placement plate 5 loaded with magnetic material to rotate into the cleaning tank 2. When the placement plate 5 rotates into the cleaning tank 2, the magnetic material is immersed in the clean water. The placement plate 5 pushes the magnetic material forward. When the magnetic material is pushed in the direction of the inclined slope 10, the magnetic material falls through the inclined slope 10. When the filter plate 6 rotates, it can filter and clean the impurities in the clean water, thus avoiding the presence of impurities remaining in the clean water after cleaning the magnetic material.
[0031] Although the embodiments of this utility model have been described in detail with reference to the accompanying drawings, those skilled in the art can make changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of this utility model. The appended claims and their equivalents define the scope of this utility model.
Claims
1. A raw material cleaning device for producing magnetic material, comprising a storage tank (1) and a cleaning tank (2), characterized in that: It also includes a servo motor (3), a drive mechanism (4), a placement plate (5), a filter plate (6), a main gear (7), a reciprocating mechanism (8), and a baffle (9). The servo motor (3) is connected to the cleaning tank (2), the drive mechanism (4) is connected to the servo motor (3), the placement plate (5) and the filter plate (6) are both connected to the drive mechanism (4), the main gear (7) is connected to the drive mechanism (4), the reciprocating mechanism (8) is connected to the main gear (7), and the baffle (9) is connected to the reciprocating mechanism (8). When the servo motor (3) starts, the drive mechanism (4) controls the placement plate (5) and the filter plate (6) to rotate in the cleaning tank (2) to push the magnetic material and impurities. When the drive mechanism (4) is running, the main gear (7) rotates synchronously to control the reciprocating mechanism (8) to drive the baffle (9) to move.
2. The raw material cleaning device for producing a magnetic material according to claim 1, characterized in that: The drive mechanism (4) includes a rotating roller (41), a main turntable (42), a transmission belt (43), and a secondary turntable (44). The rotating roller (41) is connected to a servo motor (3), the main turntable (42) is connected to the rotating roller (41), the transmission belt (43) is connected to the main turntable (42), and the secondary turntable (44) is connected to the transmission belt (43).
3. The raw material cleaning device for producing a magnetic material according to claim 1, characterized in that: The reciprocating mechanism (8) includes a secondary gear (81), a reciprocating lead screw (82), a threaded block (83), a guide block (84), and a guide rod (85). The secondary gear (81) is engaged with the main gear (7). The reciprocating lead screw (82) is connected to the secondary gear (81). The threaded block (83) is connected to the reciprocating lead screw (82). The baffle (9) is connected to the threaded block (83). The guide block (84) is connected to the baffle (9). The guide rod (85) is connected to the guide block (84).
4. The raw material cleaning device for producing a magnetic material according to claim 3, characterized in that: The reciprocating lead screw (82) is provided with multiple sets of reciprocating threaded sections, and each set of reciprocating threaded sections is provided with a threaded block (83).
5. The raw material cleaning device for producing a magnetic material according to claim 4, characterized in that: The bottom of the cleaning box (2) is provided with a discharge port (87), and the length and width of the baffle (9) are slightly larger than the length and width of the discharge port (87).
6. The raw material cleaning device for producing a magnetic material according to claim 5, characterized in that: The gear ratio of the main gear (7) is the same as that of the secondary gear (81). The main gear (7) includes a toothed portion (71) and a flat portion (72). The curvature ratio of the toothed portion (71) and the flat portion (72) is 1:1, and the toothed portion (71) and the flat portion (72) are staggered.
7. The raw material cleaning device for producing a magnetic material according to claim 1, characterized in that: The cleaning tank (2) is provided with a ramp (10) at one end, and the inclination of the ramp (10) is 15 to 30 degrees.
8. The raw material cleaning device for producing a magnetic material according to claim 1, characterized in that: The number of placement plates (5) and filter plates (6) are the same, and the placement plates (5) and filter plates (6) are arranged alternately.