Special-shaped T iron forging pressing device

Abstract

This utility model provides a forging device for irregularly shaped T-shaped iron, belonging to the field of parts processing technology. It includes a forming component comprising a base, a support platform fixedly connected to the end of the base, a support seat fixedly connected to the side wall of the support platform, and a forging press main unit fixedly connected to the end of the support seat. It also includes a forming die adapted and installed below the forging press main unit, which works in conjunction with the die head of the forging press main unit. A detection component includes a fixing plate fixedly connected to the side wall of the support platform, a slide fixedly connected to the end of the fixing plate, a lifting cylinder adapted and installed on the side wall of the slide, a transition plate fixedly connected to the end of the lifting cylinder, and a positioning die fixedly connected to the end of the transition plate. The beneficial effects of this utility model are: through the combined use of the forming component and the detection component, precise positioning of the raw material is achieved, ensuring the accuracy of the material position during the forging process, improving forming precision and quality, and enabling automatic detection of the formed product.

Description

Technical Field

[0001] This utility model belongs to the field of parts processing technology, specifically relating to a forging device for irregular T-shaped iron. Background Technology

[0002] Shaped T-shaped irons, as a key metal component, are widely used in motors, electrical appliances, and other fields. Their quality and precision directly affect the performance and stability of related equipment. With the increasing demands of modern industry for component precision, consistency, and production efficiency, traditional forging methods for shaped T-shaped irons have gradually revealed numerous problems.

[0003] In traditional processes, material positioning during forging relies heavily on manual operation or simple tooling, making it difficult to guarantee positioning accuracy. This results in significant dimensional deviations in the forged T-shaped irons and a low product qualification rate. Furthermore, the production process suffers from insufficient automation; from raw material transportation and forging to product inspection, substantial manual intervention is often required, leading to low production efficiency and increased labor costs. Utility Model Content

[0004] The purpose of this invention is to provide a forging device for irregular T-shaped iron, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A forging device for irregularly shaped T-shaped iron, comprising,

[0007] The forming assembly includes a base, a support platform fixedly connected to the end of the base, a support seat fixedly connected to the side wall of the support platform, and a forging press main unit fixedly connected to the end of the support seat. It also includes a forming die adapted to be installed below the forging press main unit, and the forming die is used in conjunction with the die head of the forging press main unit.

[0008] The detection assembly includes a fixed plate fixedly connected to the side wall of the support platform, a slide fixedly connected to the end of the fixed plate, a lifting cylinder adapted to be installed on the side wall of the slide, a transition plate fixedly connected to the end of the lifting cylinder, and a positioning mold fixedly connected to the end of the transition plate, wherein the positioning mold is disposed outside the forming mold.

[0009] As a preferred embodiment of the present invention, the detection assembly further includes a secondary conveyor belt fixedly connected to the side wall of the support platform, the end of the secondary conveyor belt extending to the side wall of the forming mold, and the secondary conveyor belt being symmetrically installed on the outside of the positioning mold.

[0010] In a preferred embodiment of this utility model, a top-loading cylinder is fixedly connected to the side wall of the support platform, and a top-loading plate is fixedly connected to the end of the output shaft of the top-loading cylinder. The top-loading plate is used in conjunction with the positioning mold.

[0011] In a preferred embodiment of this utility model, a limiting cylinder is fixedly connected to the end of the support platform, and a limiting rod is fixedly connected to the end of the output shaft of the limiting cylinder. The limiting rod is located on the outside of the top plate.

[0012] In a preferred embodiment of this utility model, a detection cylinder is fixedly connected to the middle side wall of the fixed plate, and a detection rod is fixedly connected to the end of the output shaft of the detection cylinder, with the end of the detection rod extending to the upper side wall of the top plate.

[0013] In a preferred embodiment of this utility model, a main conveyor belt is installed on the side wall of the support platform, the end of the main conveyor belt extends to the side wall of the forming mold, and the end of the main conveyor belt is connected to the end of the auxiliary conveyor belt.

[0014] In a preferred embodiment of this utility model, an adjusting cylinder is fixedly connected to the side wall of the support platform, and an adjusting rod is fixedly connected to the end of the output shaft of the adjusting cylinder, with the end of the adjusting rod extending to the upper side wall of the main conveyor belt.

[0015] Compared with the prior art, the beneficial effects of this utility model are: by using the forming component and the detection component together, the raw material is accurately positioned, ensuring the accuracy of the material position during the forging process, thereby improving the forming accuracy and quality of the special-shaped T-iron, enabling the forging work to be completed quickly, improving production efficiency, and automatically detecting the formed products, timely detecting unqualified products, preventing unqualified products from flowing into the next process, and improving the product qualification rate. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0019] Figure 3 This is a schematic diagram of the detection component structure of this utility model;

[0020] Figure 4 This is a top view of the structure of this utility model;

[0021] Figure 5 This is a side view perspective three-dimensional structural diagram of the detection component of this utility model.

[0022] In the diagram: 100, forming component; 101, base; 102, support platform; 103, support seat; 104, forging press main unit; 105, forming die; 106, main conveyor belt; 107, adjusting cylinder; 108, adjusting rod; 200, detection component; 201, fixing plate; 202, slide table; 203, lifting cylinder; 204, adapter plate; 205, positioning die; 206, auxiliary conveyor belt; 207, ejector cylinder; 208, ejector plate; 209, limit cylinder; 210, limit rod; 211, detection cylinder; 212, detection rod. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example

[0027] Reference Figure 1-5 This is an embodiment of the present invention, which provides a forging device for irregularly shaped T-iron, comprising:

[0028] The forming assembly 100 includes a base 101, a support platform 102 fixedly connected to the end of the base 101, a support seat 103 fixedly connected to the side wall of the support platform 102, and a forging press main unit 104 fixedly connected to the end of the support seat 103. It also includes a forming mold 105 adapted to be installed below the forging press main unit 104. The forming mold 105 is used in conjunction with the die head of the forging press main unit 104.

[0029] The detection component 200 includes a fixed plate 201 fixedly connected to the side wall of the support platform 102, a slide 202 fixedly connected to the end of the fixed plate 201, a lifting cylinder 203 adapted to be installed on the side wall of the slide 202, a transition plate 204 fixedly connected to the end of the lifting cylinder 203, and a positioning mold 205 fixedly connected to the end of the transition plate 204. The positioning mold 205 is disposed outside the forming mold 105.

[0030] In the forming assembly 100, the base 101 and support platform 102 serve as basic support components, providing a stable support platform for the entire forming assembly and ensuring the stability of the device during operation. The support base 103 is fixedly connected to the side wall of the support platform 102 to support the forging press main unit 104. The forging press main unit 104 is installed at the end of the support base 103 to provide strong pressure, causing plastic deformation of the material. The forming die 105 is fitted and installed below the forging press main unit 104, precisely matching the die head of the forging press main unit 104. Together, they form the working space for forming the irregular T-shaped iron. The downward pressing action of the die head matches the shape of the forming die 105, thereby forging the metal material into the required irregular T-shaped iron shape. The inspection assembly 200 is mainly responsible for material positioning before forging and product inspection after forging. Its structure is compact and fully functional. The fixing plate 201 is fixedly connected to the side wall of the support platform 102, providing an installation base for subsequent components. The slide table 202 is mounted on the end of the fixed plate 201, providing a movable mounting platform for the lifting cylinder 203. The lifting cylinder 203 is adapted to be mounted on the side wall of the slide table 202, and drives the adapter plate 204 to move through the extension and retraction of the cylinder. The adapter plate 204 is fixedly connected to the end of the lifting cylinder 203, and is used to connect the lifting cylinder 203 and the positioning mold 205, transmitting the power of the lifting cylinder 203 to the positioning mold 205. The positioning mold 205 is located on the outside of the forming mold 105, and its shape matches the irregular T-shaped iron to be processed, enabling precise positioning of the material placed on the forming mold 105, ensuring accurate positioning of the material during the forging process.

[0031] Specifically, the detection component 200 also includes a secondary conveyor belt 206 fixedly connected to the side wall of the support platform 102. The end of the secondary conveyor belt 206 extends to the side wall of the forming mold 105, and the secondary conveyor belt 206 is symmetrically installed on the outside of the positioning mold 205.

[0032] The detection component 200 also includes an auxiliary conveying structure. A secondary conveyor belt 206 is fixedly connected to the side wall of the support platform 102, with its end extending to the side wall of the forming mold 105, and is symmetrically installed on the outside of the positioning mold 205. The function of the secondary conveyor belt 206 is to convey the material to be processed to the vicinity of the forming mold 105, and to cooperate with the positioning mold 205 to complete the positioning of the material.

[0033] Furthermore, a top-loading cylinder 207 is fixedly connected to the side wall of the support platform 102, and a top-loading plate 208 is fixedly connected to the end of the output shaft of the top-loading cylinder 207. The top-loading plate 208 is used in conjunction with the positioning mold 205.

[0034] The top plate 208 is used in conjunction with the positioning mold 205. After forging is completed, the top cylinder 207 extends and drives the top plate 208 to push the formed T-shaped iron out of the positioning mold 205, which facilitates subsequent removal and transportation.

[0035] Furthermore, a limit cylinder 209 is fixedly connected to the end of the support platform 102, and a limit rod 210 is fixedly connected to the end of the output shaft of the limit cylinder 209. The limit rod 210 is located on the outside of the top plate 208.

[0036] The limiting cylinder 209 and the limiting rod 210 limit the movement of the top plate 208 to prevent it from moving excessively. They also prevent the formed material from moving beyond the designated area, ensuring the accuracy and stability of the top plate movement.

[0037] Preferably, a detection cylinder 211 is fixedly connected to the middle side wall of the fixed plate 201, and a detection rod 212 is fixedly connected to the end of the output shaft of the detection cylinder 211. The end of the detection rod 212 extends to the upper side wall of the top plate 208.

[0038] The detection cylinder 211 drives the detection rod 212 to move, and the detection rod 212 detects the product above the top plate 208 to determine whether the groove in the middle of the product meets the size and shape requirements.

[0039] It should be noted that a main conveyor belt 106 is installed on the side wall of the support platform 102. The end of the main conveyor belt 106 extends to the side wall of the forming mold 105, and the end of the main conveyor belt 106 is connected to the end of the auxiliary conveyor belt 206.

[0040] The main conveyor belt 106 is responsible for transporting the raw materials to the auxiliary conveyor belt 206, and then the auxiliary conveyor belt 206 further transports them to the molding die 105, forming a complete material transport process.

[0041] Preferably, an adjusting cylinder 107 is fixedly connected to the side wall of the support platform 102, and an adjusting rod 108 is fixedly connected to the end of the output shaft of the adjusting cylinder 107, with the end of the adjusting rod 108 extending to the upper side wall of the main conveyor belt 106.

[0042] The regulating cylinder 107 drives the regulating rod 108 to move through its extension and retraction action. The regulating rod 108 can finely adjust the position and posture of the material on the main conveyor belt to ensure that the material can be accurately conveyed to the auxiliary conveyor belt 206 and the forming mold 105.

[0043] In operation, the raw material is first placed on the main conveyor belt 106, which transports it to the end where it connects with the auxiliary conveyor belt 206, transferring the raw material to the auxiliary conveyor belt 206. The auxiliary conveyor belt 206 continues to transport the raw material to the vicinity of the forming mold 105. At this point, the positioning mold 205, driven by the lifting cylinder 203, slides along the slide table 202 to the raw material, precisely positioning it in the correct processing position of the forming mold 105.

[0044] After positioning, the die head of the forging press 104 presses down, cooperating with the forming die 105 to forge the raw material into a shaped T-shaped iron. After forging, the ejector cylinder 207 extends, driving the ejector plate 208 to eject the shaped T-shaped iron from the positioning die 205. At the same time, the limit cylinder 209 limits the movement of the ejector plate 208 through the limit rod 210 to ensure the stability of the ejection process.

[0045] After the material is ejected, the detection cylinder 211 drives the detection rod 212 to inspect the product above the ejector plate 208 to determine if the product is qualified. If the product is qualified, it will be removed by subsequent equipment; if it is unqualified, it will be processed accordingly. Throughout the process, the adjusting cylinder 107 drives the adjusting rod 108 to adjust the position and posture of the raw materials on the main conveyor belt as needed, ensuring accurate delivery and positioning of the raw materials and ensuring the smooth progress of the forging operation.

[0046] In summary, the precise positioning of the raw material is achieved through the cooperation of the positioning mold 205 and the forming mold 105, ensuring the accuracy of the material position during the forging process, thereby improving the forming accuracy and quality of the irregular T-shaped iron. Simultaneously, the efficient cooperation between the forging press main unit 104 and the forming mold 105 enables rapid completion of the forging process, improving production efficiency. The detection cylinder 211 and detection rod 212 in the detection assembly 200 can automatically detect the formed product, promptly identifying defective products and preventing them from flowing into the next process, thus improving the product pass rate. The setting of the ejector cylinder 207 and ejector plate 208 enables automatic ejection of the product, reducing manual operation and improving the automation level of production. The cooperation of the main conveyor belt 106 and the auxiliary conveyor belt 206 ensures stable material transportation, guaranteeing the continuity of the production process. The adjusting cylinder 107 and adjusting rod 108 can fine-tune the position and posture of the raw material, ensuring that the raw material is accurately transported to the processing position, further improving production stability and product quality.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A special T iron forging press device, characterized in that: include, The forming assembly (100) includes a base (101), a support platform (102) fixedly connected to the end of the base (101), a support seat (103) fixedly connected to the side wall of the support platform (102), and a forging press main unit (104) fixedly connected to the end of the support seat (103). It also includes a forming die (105) adapted to be installed below the forging press main unit (104). The forming die (105) is used in conjunction with the die head of the forging press main unit (104). The detection assembly (200) includes a fixed plate (201) fixedly connected to the side wall of the support platform (102), a slide (202) fixedly connected to the end of the fixed plate (201), a lifting cylinder (203) adapted to be installed on the side wall of the slide (202), a transition plate (204) fixedly connected to the end of the lifting cylinder (203), and a positioning mold (205) fixedly connected to the end of the transition plate (204), wherein the positioning mold (205) is disposed outside the forming mold (105).

2. The special-shaped T iron forging pressing device according to claim 1, characterized in that: The detection component (200) also includes a secondary conveyor belt (206) fixedly connected to the side wall of the support platform (102). The end of the secondary conveyor belt (206) extends to the side wall of the forming mold (105), and the secondary conveyor belt (206) is symmetrically installed on the outside of the positioning mold (205).

3. The device according to claim 2, characterized in that: The support platform (102) is fixedly connected to the side wall of the top material cylinder (207), and the output shaft end of the top material cylinder (207) is fixedly connected to the top material plate (208). The top material plate (208) is used in conjunction with the positioning mold (205).

4. The device according to claim 3, characterized in that: The end of the support platform (102) is fixedly connected to a limiting cylinder (209), and the end of the output shaft of the limiting cylinder (209) is fixedly connected to a limiting rod (210), which is located on the outside of the top plate (208).

5. A special T iron forging pressing device according to claim 4, characterized in that: A detection cylinder (211) is fixedly connected to the middle side wall of the fixed plate (201), and a detection rod (212) is fixedly connected to the end of the output shaft of the detection cylinder (211). The end of the detection rod (212) extends to the upper side wall of the top plate (208).

6. A special T iron forging pressing device according to claim 5, characterized in that: The support platform (102) is equipped with a main conveyor belt (106) on its side wall. The end of the main conveyor belt (106) extends to the side wall of the forming mold (105), and the end of the main conveyor belt (106) is connected to the end of the auxiliary conveyor belt (206).

7. A special-shaped T iron forging pressing device according to claim 6, characterized in that: An adjusting cylinder (107) is fixedly connected to the side wall of the support platform (102), and an adjusting rod (108) is fixedly connected to the end of the output shaft of the adjusting cylinder (107), with the end of the adjusting rod (108) extending to the upper side wall of the main conveyor belt (106).

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