A kind of deceleration box shell assembly jig

Abstract

This utility model discloses a jig for assembling a gearbox housing, relating to the technical field of gearbox manufacturing. It includes a base plate, a fixed seat, a sliding seat, and clamping components. The fixed seat is fixedly connected to the base plate, and the sliding seat is slidably connected to the base plate. Two sets of clamping components are symmetrically arranged and fixedly mounted on the tops of the fixed seat and the sliding seat. Each clamping component includes a first telescopic rod, a second telescopic rod, a lower pressure member, and an upper lifting member. The telescopic end of the first telescopic rod is fixedly connected to the lower pressure member, and the telescopic end of the second telescopic rod is fixedly connected to the upper lifting member. The base plate is provided with an adjustment mechanism for adjusting the distance between the fixed seat and the sliding seat. By setting an adjustable distance between the fixed seat and the sliding seat, and by the cooperation of the lower pressure member and the upper lifting member, it can flexibly adapt to gearbox housings of different models and specifications, effectively solving the problem of poor versatility of traditional jigs. It eliminates the need to customize jigs for each type of housing, greatly reducing production costs.

Description

Technical Field

[0001] This utility model relates to the technical field of gearbox manufacturing, specifically to a fixture for assembling gearbox housings. Background Technology

[0002] As a key component in mechanical transmission systems, gearboxes are widely used in various industrial equipment and civil machinery. The stability and reliability of their performance directly affect the operation of the entire mechanical system. The gearbox housing, as the basic supporting structure of the gearbox, plays a crucial role in housing and protecting internal transmission components such as gears and shafts. Its assembly quality has a vital impact on the overall performance of the gearbox.

[0003] In the manufacturing process of gearboxes, the gearbox housing is typically assembled from an upper housing and a lower housing by bolting. This assembly process requires ensuring the positioning between the upper and lower housings to guarantee the normal operation and sealing performance of the internal transmission components. Therefore, fixtures must be used to securely clamp the housing during assembly, providing a positioning reference and support for the assembly operation.

[0004] Traditional fixtures are mostly designed with fixed dimensions. However, different models of gearboxes have different designs. For example, the upper and lower housings may have different dimensions, and their length, width, and height may vary. In addition, the distribution of bolt holes is also different. The number of holes, the diameter of the holes, and the relative positional relationship between the holes may all vary. This results in poor fixture versatility, requiring each housing to be customized, which increases production costs and changeover time. Utility Model Content

[0005] This utility model provides a fixture for assembling gearbox housings, which can solve the problem of poor versatility of existing fixtures and difficulty in adapting to different models and specifications of gearbox housings.

[0006] A gearbox housing assembly fixture includes a base plate, a fixed seat, a sliding seat, and a clamping assembly. The fixed seat is fixedly connected to the base plate, and the sliding seat is slidably connected to the base plate. Two sets of clamping assemblies are provided and symmetrically arranged, respectively fixedly mounted on the top of the fixed seat and the sliding seat. Each clamping assembly includes a first telescopic rod, a second telescopic rod, a lower pressing member, and an upper pushing member. The telescopic end of the first telescopic rod is fixedly connected to the lower pressing member, and the telescopic end of the second telescopic rod is fixedly connected to the upper pushing member. The base plate is provided with an adjustment mechanism for adjusting the distance between the fixed seat and the sliding seat.

[0007] Specifically, the pressing component includes a first slide rail and a first slider. The first slide rail is horizontally fixedly connected to the telescopic end of the first telescopic rod, and the first slider is slidably connected to the first slide rail. The bottom of the first slider has a pressing groove with an inverted L-shaped structure. The upper pressing component includes a second slide rail and a second slider. The second slide rail is horizontally fixedly connected to the telescopic end of the second telescopic rod, and the second slider is slidably connected to the second slide rail. The bottom of the second slider has an upper pressing groove with an L-shaped structure.

[0008] According to one embodiment of the present invention, the pressing member further includes a first pressure plate and a first slide rod. The first slide rail has a first slide groove, and the first slider is slidably disposed in the first slide groove in a horizontal direction. The top of the first slide groove has a first slide hole that is vertical and faces downward. The top of the first slide rod is slidably connected to the first slide hole, and the bottom of the first slide rod is fixedly connected to the top of the first pressure plate. The bottom of the first pressure plate abuts against the first slider. The pressing member further includes a first anti-slip pad, which is fixedly disposed in the first slide groove, and the bottom of the first slider abuts against the first anti-slip pad. The pressing member further includes a first spring, the top of which abuts against the first slide hole, and the bottom of the first spring abuts against the first slide rod.

[0009] According to one embodiment of this utility model, the upper pusher further includes a second pressure plate and a second slide rod. The second slide rail has a second slide groove, and the second slider is slidably disposed in the second slide groove in a horizontal direction. The top of the second slide groove has a second slide hole that is vertical and faces downward. The top of the second slide rod is slidably connected to the second slide hole, and the bottom of the second slide rod is fixedly connected to the top of the second pressure plate. The bottom of the second pressure plate abuts against the second slider. The upper pusher also includes a second anti-slip pad, which is fixedly disposed in the second slide groove, and the bottom of the second slider abuts against the second anti-slip pad. The upper pusher also includes a second spring, the top of which abuts against the second slide hole, and the bottom of the second spring abuts against the second slide rod.

[0010] According to one embodiment of the present invention, the adjusting mechanism includes an adjusting screw and an adjusting handwheel. A horizontal groove is provided on the top of the base plate. The adjusting screw is rotatably disposed in the horizontal groove. The fixed seat is fixedly disposed at one end of the horizontal groove. The sliding seat is slidably disposed in the horizontal groove. The sliding seat has a threaded hole that is threadedly connected to the adjusting screw. The adjusting handwheel is coaxially fixedly connected to the adjusting screw.

[0011] The advantages of this utility model compared to the prior art are:

[0012] By setting adjustable spacing between the fixed seat and the sliding seat, as well as the cooperation between the lower pressing part and the upper lifting part, it can flexibly adapt to different models and specifications of gearbox housings, effectively solving the problem of poor versatility of traditional fixtures. There is no need to customize fixtures for each type of housing, which greatly reduces production costs.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0015] Figure 1 This is a three-dimensional structural diagram of a fixture for assembling a gearbox housing.

[0016] Figure 2 This is a three-dimensional structural diagram of the clamping component in this utility model.

[0017] Figure 3 This is a three-dimensional structural cross-sectional view of the clamping component in this utility model.

[0018] Figure 4 yes Figure 3 Enlarged view of the local structure at point A in the middle.

[0019] Figure 5 yes Figure 3 Enlarged view of the local structure at point B.

[0020] The reference numerals in the figures include:

[0021] 1. Base plate; 2. Fixed seat; 3. Sliding seat; 4. Clamping assembly; 5. First telescopic rod; 6. Second telescopic rod; 7. Lower pressing component; 8. Upper lifting component; 9. Adjusting mechanism; 10. First slide rail; 11. First slider; 12. Lower pressing groove; 13. First pressure plate; 14. First slide rod; 15. First slide groove; 16. First slide hole; 17. First anti-slip pad; 18. First spring; 19. Second slide rail; 20. Second slider; 21. Upper lifting groove; 22. Second pressure plate; 23. Second slide rod; 24. Second slide groove; 25. Second slide hole; 26. Second anti-slip pad; 27. Second spring; 28. Adjusting screw; 29. ​​Adjusting handwheel; 30. Horizontal groove. Detailed Implementation

[0022] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0023] First Embodiment

[0024] Please see Figures 1 to 5 As shown, a jig for assembling a gearbox housing includes a base plate 1, a fixed seat 2, a sliding seat 3, and a clamping assembly 4. The fixed seat 2 is fixedly connected to the base plate 1, and the sliding seat 3 is slidably connected to the base plate 1. Two sets of clamping assemblies 4 are provided and are symmetrically arranged and fixedly installed on the top of the fixed seat 2 and the sliding seat 3, respectively. The clamping assembly 4 includes a first telescopic rod 5, a second telescopic rod 6, a lower pressing member 7, and an upper pushing member 8. The telescopic end of the first telescopic rod 5 is fixedly connected to the lower pressing member 7, and the telescopic end of the second telescopic rod 6 is fixedly connected to the upper pushing member 8. An adjustment mechanism 9 for adjusting the distance between the fixed seat 2 and the sliding seat 3 is provided on the base plate 1.

[0025] Specifically, both the first telescopic rod 5 and the second telescopic rod 6 are electric push rods. The pressing component 7 includes a first slide rail 10 and a first slider 11. The first slide rail 10 is horizontally fixedly connected to the telescopic end of the first telescopic rod 5. The first slider 11 is slidably connected to the first slide rail 10. The bottom of the first slider 11 has a pressing groove 12 with an inverted L-shaped structure. The upper lifting component 8 includes a second slide rail 19 and a second slider 20. The second slide rail 19 is horizontally fixedly connected to the telescopic end of the second telescopic rod 6. The second slider 20 is slidably connected to the second slide rail 19. The bottom of the second slider 20 has an upper lifting groove 21 with an L-shaped structure.

[0026] When using this gearbox housing assembly fixture, first adjust the distance between the fixed seat 2 and the sliding seat 3 according to the size of the gearbox housing to be assembled, using the adjustment mechanism 9 on the base plate 1, to ensure the distance between them matches the size of the housing. After placing the upper and lower gearbox housings in the appropriate positions, activate the first telescopic rod 5 and the second telescopic rod 6 in the clamping assembly 4. The first telescopic rod 5 extends, causing the lower pressure member 7 to move downwards. Since the first slider 11 of the lower pressure member 7 can slide on the first slide rail 10, its position can be finely adjusted according to the specific shape of the housing, allowing the inverted L-shaped lower pressure groove 12 to accurately engage the corresponding part of the housing. Simultaneously, the second telescopic rod 6 extends, causing the upper top member 8 to move upwards. The second slider 20 slides on the second slide rail 19 to adjust its position, and the L-shaped upper top groove 21 positions and supports the housing from the other side. Through the coordinated action of the lower pressure member 7 and the upper top member 8, a stable clamping of the gearbox housing is achieved, providing a precise positioning reference and reliable support for the assembly operation of the upper and lower housings.

[0027] By setting adjustable spacing between the fixed seat 2 and the sliding seat 3, and the cooperation between the lower pressing part 7 and the upper lifting part 8, it can flexibly adapt to different models and specifications of gearbox housings, effectively solving the problem of poor universality of traditional fixtures. There is no need to customize fixtures for each type of housing, which greatly reduces production costs.

[0028] Second Embodiment

[0029] Based on the first embodiment, the pressing member 7 further includes a first pressure plate 13 and a first slide rod 14. The first slide rail 10 has a first slide groove 15. The first slider 11 is slidably disposed in the first slide groove 15 in a horizontal direction. The top of the first slide groove 15 has a first slide hole 16 that is vertical and faces downward. The top of the first slide rod 14 is slidably connected to the first slide hole 16, and the bottom of the first slide rod 14 is fixedly connected to the top of the first pressure plate 13. The bottom of the first pressure plate 13 abuts against the first slider 11. The pressing member 7 also includes a first anti-slip pad 17, which is fixedly disposed in the first slide groove 15. The bottom of the first slider 11 abuts against the first anti-slip pad 17. The pressing member 7 also includes a first spring 18, the top of which abuts against the first slide hole 16, and the bottom of which abuts against the first slide rod 14.

[0030] When adjusting the position of the first slider 11 according to the shape of the housing, pull the first slider 11 upwards, push the first pressure plate 13 to make the first slide rod 14 slide within the first sliding hole 16 and compress the first spring 18, so that the first slider 11 moves away from the first anti-slip pad 17. At this time, the first slider 11 can be easily slid. After the adjustment is in place, release the first slider 11. The first spring 18 rebounds and pushes the first slide rod 14, so that the first pressure plate 13 abuts the first slider 11 against the first anti-slip pad 17 to prevent its position from changing.

[0031] Third Embodiment

[0032] Based on the first embodiment, the upper pusher 8 further includes a second pressure plate 22 and a second slide rod 23. The second slide rail 19 has a second slide groove 24. The second slider 20 is slidably disposed in the second slide groove 24 in a horizontal direction. The top of the second slide groove 24 has a second slide hole 25 that is vertical and faces downward. The top of the second slide rod 23 is slidably connected to the second slide hole 25, and the bottom of the second slide rod 23 is fixedly connected to the top of the second pressure plate 22. The bottom of the second pressure plate 22 abuts against the second slider 20. The upper pusher 8 also includes a second anti-slip pad 26, which is fixedly disposed in the second slide groove 24. The bottom of the second slider 20 abuts against the second anti-slip pad 26. The upper pusher 8 also includes a second spring 27, the top of which abuts against the second slide hole 25, and the bottom of which abuts against the second slide rod 23.

[0033] When the position of the second slider 20 needs to be adjusted, pull the second slider 20 upwards, pushing the second pressure plate 22 to make the second slide rod 23 slide within the second slide hole 25 and compress the second spring 27, moving the second slider 20 away from the second anti-slip pad 26, allowing the second slider 20 to slide. After adjustment, release the pressure plate. The second spring 27 rebounds, pushing the second slide rod 23, causing the second pressure plate 22 to abut the second slider 20 against the second anti-slip pad 26, preventing position change.

[0034] Fourth embodiment

[0035] Based on the first embodiment, the adjustment mechanism 9 includes an adjustment screw 28 and an adjustment handwheel 29. A horizontal groove 30 is provided on the top of the base plate 1. The adjustment screw 28 is rotatably disposed in the horizontal groove 30. The fixed seat 2 is fixedly disposed at one end of the horizontal groove 30. The sliding seat 3 is slidably disposed in the horizontal groove 30. The sliding seat 3 is provided with a screw hole that is threadedly connected to the adjustment screw 28. The adjustment handwheel 29 is coaxially fixedly connected to the adjustment screw 28.

[0036] When it is necessary to adjust the distance between the fixed seat 2 and the sliding seat 3, the adjusting handwheel 29 is rotated. Since the adjusting handwheel 29 is coaxially and fixedly connected to the adjusting screw 28, the adjusting screw 28 will rotate within the horizontal groove 30. The sliding seat 3 is threadedly engaged with the adjusting screw 28 through a screw hole. During the rotation of the adjusting screw 28, the sliding seat 3 will slide horizontally within the horizontal groove 30, while the fixed seat 2 is fixed at one end of the horizontal groove 30, thereby realizing the adjustment of the distance between the fixed seat 2 and the sliding seat 3.

[0037] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A fixture for assembling a gearbox housing, characterized in that, The device includes a base plate (1), a fixed seat (2), a sliding seat (3), and a clamping assembly (4). The fixed seat (2) is fixedly connected to the base plate (1), and the sliding seat (3) is slidably connected to the base plate (1). The clamping assembly (4) consists of two sets, which are symmetrically arranged and fixedly installed on the top of the fixed seat (2) and the sliding seat (3). The clamping assembly (4) includes a first telescopic rod (5), a second telescopic rod (6), a lower pressing member (7), and an upper pushing member (8). The telescopic end of the first telescopic rod (5) is fixedly connected to the lower pressing member (7), and the telescopic end of the second telescopic rod (6) is fixedly connected to the upper pushing member (8). The base plate (1) is provided with an adjustment mechanism (9) for adjusting the distance between the fixed seat (2) and the sliding seat (3).

2. The fixture for assembling a gearbox housing as described in claim 1, characterized in that, The pressing component (7) includes a first slide rail (10) and a first slider (11). The first slide rail (10) is horizontal and fixedly connected to the telescopic end of the first telescopic rod (5). The first slider (11) is slidably connected to the first slide rail (10). The bottom of the first slider (11) is provided with a pressing groove (12) in the shape of an inverted L.

3. The fixture for assembling a gearbox housing as described in claim 2, characterized in that, The pressing member (7) further includes a first pressure plate (13) and a first slide rod (14). The first slide rail (10) has a first slide groove (15). The first slider (11) is slidably disposed in the first slide groove (15) in the horizontal direction. The top of the first slide groove (15) has a first slide hole (16) that is vertical and faces downward. The top of the first slide rod (14) is slidably connected to the first slide hole (16). The bottom of the first slide rod (14) is fixedly connected to the top of the first pressure plate (13). The bottom of the first pressure plate (13) abuts against the first slider (11).

4. The gearbox housing assembly fixture as described in claim 3, characterized in that, The pressing component (7) also includes a first anti-slip pad (17), which is fixedly disposed in the first slide groove (15), and the bottom of the first slider (11) abuts against the first anti-slip pad (17).

5. A fixture for assembling a gearbox housing as described in claim 3, characterized in that, The pressing member (7) also includes a first spring (18), the top of the first spring (18) abutting against the first sliding hole (16), and the bottom of the first spring (18) abutting against the first sliding rod (14).

6. The fixture for assembling a gearbox housing as described in claim 1, characterized in that, The upper top member (8) includes a second slide rail (19) and a second slider (20). The second slide rail (19) is horizontal and fixedly connected to the telescopic end of the second telescopic rod (6). The second slider (20) is slidably connected to the second slide rail (19). The bottom of the second slider (20) is provided with an upper top groove (21) in an L-shaped structure.

7. A fixture for assembling a gearbox housing as described in claim 6, characterized in that, The upper top member (8) also includes a second pressure plate (22) and a second slide rod (23). The second slide rail (19) has a second slide groove (24). The second slider (20) is slidably disposed in the second slide groove (24) in the horizontal direction. The top of the second slide groove (24) has a second slide hole (25) that is vertical and faces downward. The top of the second slide rod (23) is slidably connected to the second slide hole (25). The bottom of the second slide rod (23) is fixedly connected to the top of the second pressure plate (22). The bottom of the second pressure plate (22) abuts against the second slider (20).

8. A fixture for assembling a gearbox housing as described in claim 7, characterized in that, The upper top member (8) also includes a second anti-slip pad (26), which is fixedly disposed in the second slide groove (24), and the bottom of the second slider (20) abuts against the second anti-slip pad (26).

9. A fixture for assembling a gearbox housing as described in claim 7, characterized in that, The upper top member (8) also includes a second spring (27), the top of the second spring (27) abutting against the second sliding hole (25), and the bottom of the second spring (27) abutting against the second sliding rod (23).

10. A fixture for assembling a gearbox housing as described in claim 1, characterized in that, The adjustment mechanism (9) includes an adjustment screw (28) and an adjustment handwheel (29). A horizontal groove (30) is provided on the top of the base plate (1). The adjustment screw (28) is rotatably disposed in the horizontal groove (30). The fixed seat (2) is fixedly disposed at one end of the horizontal groove (30). The sliding seat (3) is slidably disposed in the horizontal groove (30). The sliding seat (3) is provided with a threaded hole that is threadedly connected to the adjustment screw (28). The adjustment handwheel (29) is coaxially fixedly connected to the adjustment screw (28).

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