Willow strip cooking device for willow production

Abstract

This utility model relates to the field of willow weaving production technology and discloses a willow twig steaming device for willow weaving production. It includes a frame, on which a vibrating cooking mechanism and a cooking tank are mounted. The vibrating cooking mechanism is driven by a rotatable toothed sleeve and a vibrating frame that can reciprocate along the axial direction of the cooking tank. The toothed sleeve is rotatably connected to the vibrating frame, and a rotating seat is rotatably connected to the inner wall of the toothed sleeve. The toothed sleeve and the rotating seat are linked, and the rotating seat is in contact with the cooking tank. An inner toothed ring is mounted on the toothed sleeve, and four regularly distributed transmission supports driven by the inner toothed ring are rotatably connected to the rotating seat. A transmission frame is mounted on the top surface of the rotating seat, and a material rack is engaged on the transmission frame. Two symmetrically arranged willow twig baskets are rotatably connected to the material rack. When this utility model is working, it can automatically achieve hot steaming and hot cooking of the willow twigs. Furthermore, during the steaming of the willow twigs, the willow twig baskets rotate synchronously with the orbital rotation, and the rotation of the willow twig baskets generates vibrations at a set frequency, thereby ensuring that the cooking liquid fully acts on the willow twigs.

Description

Technical Field

[0001] This utility model relates to the field of willow weaving production technology, and more specifically, to a willow twig steaming device for willow weaving production. Background Technology

[0002] In the weaving process of willow twigs, they need to be steamed or boiled to give them better toughness.

[0003] In the prior art, patent document CN220373481U discloses a wood steaming device for plywood production, including a steaming chamber. A lid is installed at the top of the steaming chamber. Semi-circular linkage plates are provided on the outer walls of both sides of the lid. The inner wall of one end of each semi-circular linkage plate contacts the outer wall of the steaming chamber. A steaming mesh cylinder is provided inside the steaming chamber. An access door is installed at one end of the surface of the steaming mesh cylinder via a hinge. A first rotary drive component is installed at the center of the top of the lid. The bottom end of the first rotary drive component extends into the interior of the lid and is fixedly connected to the top of the steaming mesh cylinder. A side of the first rotary drive component... The top of the lid is equipped with a pressure relief structure, and both sides of the cooking chamber are equipped with feet. The above-mentioned cooking device not only achieves the purpose of automatic pressure relief, thereby reducing the occurrence of production accidents, but also facilitates the storage and retrieval of wood through the opening at the access door. However, the above-mentioned cooking device cannot effectively improve the cooking efficiency of willow twigs through cooking, and it is not convenient to achieve the rapid removal and automatic filtration of dirt during the cooking of willow twigs. At the same time, after the willow twigs are cooked, the existing device is not convenient to improve the desiccation efficiency and desiccation purity of the willow twigs. Based on this, the present invention provides a willow twig cooking device for willow weaving production to solve the technical problems mentioned in the background art. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a willow twig steaming and boiling device for willow weaving production. When this utility model is working, it can automatically realize the hot steaming and boiling of willow twigs. Moreover, when the willow twigs are steamed and boiled, the willow twig basket rotates synchronously with the revolution, and when the willow twig basket rotates, it can also generate vibration at a set frequency, so that the steaming liquid can fully act on the willow twigs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a willow twig steaming device for willow weaving production, comprising a frame, on which a vibrating cooking mechanism and a steaming tank are respectively installed. The vibrating cooking mechanism is drivenly connected to a rotatable toothed sleeve and a vibrating frame that can reciprocate along the axial direction of the steaming tank. The toothed sleeve is rotatably connected to the vibrating frame. A rotating seat is rotatably connected to the inner wall of the toothed sleeve. The toothed sleeve and the rotating seat are linked. The rotating seat is in contact with the steaming tank. An inner toothed ring is installed on the toothed sleeve. Four regularly distributed and interconnected components are rotatably connected to the rotating seat. The transmission support is driven by an internal gear ring. A transmission frame is installed on the top surface of the rotating base. A material rack is engaged on the transmission frame. Two symmetrically arranged willow baskets are rotatably connected to the material rack. Two symmetrically arranged filter cylinders are fixedly installed on the inner wall of the material rack. A set of sludge lifting ports is opened at the bottom of each of the two filter cylinders. A sludge lifting shaft is rotatably connected to the inner wall of each of the two filter cylinders. Spiral sludge lifting filter plates are fixedly installed on each of the two sludge lifting shafts. The two spiral sludge lifting filter plates are rotatably engaged with the two filter cylinders respectively. The cooking tank is equipped with auxiliary components.

[0006] As a preferred embodiment of this utility model, the vibrating cooking mechanism includes a transmission motor fixed on the frame, a hollow shaft and a solid shaft rotatably connected to the frame, a bevel gear mounted on the hollow shaft, and a first bevel tooth surface and a second bevel tooth surface respectively provided on the bevel gear. An active bevel tooth that is driven and connected to the first bevel tooth surface is fixedly mounted on the output shaft end of the transmission motor. A linkage bevel tooth that is driven and connected to the second bevel tooth surface is fixedly mounted on the solid shaft. A linkage section driven by the hollow shaft is provided on the rotating seat. A reciprocating toothed plate is mounted on the bottom surface of the vibrating cooking rack. A missing gear that is driven and connected to the reciprocating toothed plate is mounted on the solid shaft. A spring is sleeved on the toothed sleeve at the position corresponding to the position between the cooking tank and the vibrating cooking rack.

[0007] As a preferred technical solution of this utility model, the vibrating cooking mechanism further includes a reversing shaft rotatably connected to the vibrating cooking rack, a reversing bevel gear is installed on the reversing shaft, and external bevel gears are installed on both the rotating seat and the tooth sleeve. Both external bevel gears are connected to the reversing bevel gear in a transmission manner, and the two external bevel gears are respectively arranged on both sides of the reversing shaft.

[0008] As a preferred technical solution of this utility model, the hollow shaft is provided with a linkage groove that is open at both ends and slidably connected to the linkage section. The cross-sections of the linkage groove and the linkage section are both regular polygons.

[0009] As a preferred technical solution of this utility model, the bottom of the transmission support is fixedly installed with a driven gear that is connected to the internal gear ring transmission.

[0010] As a preferred technical solution of this utility model, the willow basket is a hollow cylindrical structure with an open top, and multiple sets of regularly distributed liquid permeable holes are provided on the willow basket. The spiral sludge lifting filter is evenly distributed with vertically arranged sludge filtering holes, and the height of the spiral sludge lifting filter is 0.6 to 0.8 times the height of the filter cylinder.

[0011] As a preferred embodiment of this utility model, the auxiliary components include a lid hinged to the top of the cooking tank, on which a pressure relief valve, a pressure gauge, and a temperature probe are respectively installed. A locking device that cooperates with the lid is fixedly installed on the cooking tank. An electric heating ring is installed at the lower part of the cooking tank. Two liquid level probes are installed on the cooking tank. A central control host is installed on the end face of the frame. The data terminals of the liquid level probes are connected to the central control host.

[0012] As a preferred technical solution of this utility model, the auxiliary component further includes a drain valve fixed to the bottom of the frame, and a drain channel is fixedly provided at the axial position of the rotating seat, and the drain valve is connected to the drain channel.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. When this utility model is working, it can automatically realize the steaming and boiling of willow branches. During the steaming and boiling of willow branches, the willow basket rotates synchronously with the revolution, and the willow basket can vibrate at a set frequency when it rotates. This allows the cooking liquid to fully act on the willow branches, thereby improving the steaming efficiency of the willow branches and allowing the cooking liquid to vibrate and clean the willow branches, ultimately shaking out the dirt in the willow branches. At the same time, after the dirt in the willow branches is shaken out, the device can also automatically filter out the dirt in the cooking liquid through the setting of the spiral dirt lifting filter, thereby effectively improving the functionality of the device.

[0015] 2. In this utility model, after the cooking liquid is discharged, the rotating seat rotates at high speed to centrifuge and dehydrate the willow twigs. At the same time, the vibration setting of the rotating seat can simultaneously achieve the vibration drainage and vibration dehydration of the residual water in the willow twigs, thereby effectively improving the dehydration efficiency and dehydration purity of the willow twigs after cooking. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the willow twig steaming device for willow weaving production according to this utility model;

[0017] Figure 2 This utility model Figure 1 A schematic diagram of the cross-sectional structure;

[0018] Figure 3 This utility model Figure 2 A magnified schematic diagram of the local structure at point A;

[0019] Figure 4 This utility model Figure 2 A magnified view of the structure at point B in the middle;

[0020] Figure 5 This is a cross-sectional structural diagram of the filter cartridge and material rack of this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the vibrating cooking rack and transmission rack of this utility model.

[0022] In the diagram: 1. Frame; 2. Cooking tank; 3. Gear sleeve; 4. Vibrating cooking rack; 5. Rotary seat; 6. Internal gear ring; 7. Transmission support; 8. Transmission frame; 9. Material rack; 10. Willow basket; 11. Filter cartridge; 12. Sludge lifting port; 13. Sludge lifting shaft; 14. Spiral sludge lifting filter; 15. Linkage section; 16. Reciprocating gear plate; 17. Missing gear; 18. Spring; 19. Reverse shaft; 20. Driven gear; 21. Liquid permeation hole; 22. Sludge filter hole; 23. Tank cover; 24. Heating ring; 25. Liquid level probe; 26. Central control unit; 27. Sludge discharge valve; 28. Hollow shaft; 29. ​​Solid shaft; 30. Drive motor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1 to 6 As shown, this utility model provides a willow twig steaming device for willow weaving production, including a frame 1. A vibrating cooking mechanism and a steaming tank 2 are respectively installed on the frame 1. A rotatable toothed sleeve 3 and a vibrating cooking frame 4 that can reciprocate along the axial direction of the steaming tank 2 are connected to the vibrating cooking mechanism. The toothed sleeve 3 is rotatably connected to the vibrating cooking frame 4. A rotating seat 5 is rotatably connected to the inner wall of the toothed sleeve 3. The toothed sleeve 3 and the rotating seat 5 are linked together. The rotating seat 5 is in contact with the steaming tank 2.

[0025] The vibrating cooking mechanism includes a drive motor 30 fixed on the frame 1, a hollow shaft 28 and a solid shaft 29 rotatably connected to the frame 1, a bevel gear mounted on the hollow shaft 28, and a first bevel tooth surface and a second bevel tooth surface respectively provided on the bevel gear;

[0026] The output shaft end of the drive motor 30 is fixedly equipped with an active bevel gear that is connected to the first bevel tooth surface, and the real shaft 29 is fixedly equipped with a linkage bevel gear that is connected to the second bevel tooth surface.

[0027] The rotating base 5 is provided with a linkage section 15 driven by the hollow shaft 28;

[0028] The hollow shaft 28 has a fixed internal groove with openings at both ends and sliding connection with the linkage section 15. The cross-sections of the linkage groove and the linkage section 15 are both regular polygons.

[0029] By setting the linkage groove and the regular polygonal cross-section of the linkage section 15, the hollow shaft 28 can continuously drive the linkage section 15 and the rotating seat 5 when the vibrating cooking rack 4 moves back and forth.

[0030] The bottom surface of the vibrating cooking rack 4 is equipped with a reciprocating toothed plate 16, and a missing gear 17 that is connected to the reciprocating toothed plate 16 is installed on the solid shaft 29. A spring 18 is sleeved on the toothed sleeve 3 at the position corresponding to the cooking tank 2 and the vibrating cooking rack 4.

[0031] By setting the gear 17, spring 18 and reciprocating toothed plate 16, the vibrating cooking rack 4 can reciprocate within the set stroke after the solid shaft 29 is driven, thereby realizing the vibrating cooking during the cooking of willow weaving.

[0032] The cooking mechanism also includes a reversing shaft 19 rotatably connected to the cooking rack 4. A reversing bevel gear is installed on the reversing shaft 19. External bevel gears are installed on the rotating seat 5 and the gear sleeve 3. Both external bevel gears are connected to the reversing bevel gear in a transmission manner. The two external bevel gears are respectively located on both sides of the reversing shaft 19.

[0033] By setting the reverse shaft 19, the rotation directions of the rotating seat 5 and the gear sleeve 3 are reversed;

[0034] An internal gear ring 6 is installed on the gear sleeve 3, and four regularly distributed transmission supports 7 driven by the internal gear ring 6 are rotatably connected to the rotating seat 5. A driven gear 20 that is connected to the internal gear ring 6 is fixedly installed at the bottom of the transmission support 7.

[0035] A transmission frame 8 is installed on the top surface of the rotating seat 5. A material rack 9 is snapped onto the transmission frame 8. A lifting ring is fixedly installed on the material rack 9. The lifting ring facilitates the rapid transfer of the material rack 9.

[0036] Two symmetrically arranged willow baskets 10 are rotatably connected to the material rack 9. The willow basket 10 is a hollow cylindrical structure with an open top. Multiple sets of regularly distributed liquid permeable holes 21 are opened on the willow basket 10.

[0037] The wicker basket 10 is used for placing and storing wicker.

[0038] Two symmetrically arranged filter cylinders 11 are fixedly installed on the inner wall of the material rack 9. The filter cylinder 11 is a hollow cylindrical structure with an open top. A set of sludge lifting ports 12 are opened at the bottom of the two filter cylinders 11. The inner walls of the two filter cylinders 11 are rotatably connected to the sludge lifting shafts 13. Spiral sludge lifting filter plates 14 are fixedly installed on the two sludge lifting shafts 13. The two spiral sludge lifting filter plates 14 are rotatably attached to the two filter cylinders 11 respectively.

[0039] When the lifting shaft 13 is in contact with the transmission support 7, the lifting shaft 13 is driven by the transmission support 7.

[0040] The spiral filter plate 14 has vertically arranged filter holes 22 evenly distributed on it, and the height of the spiral filter plate 14 is 0.6 times the height of the filter cylinder 11.

[0041] By setting the filter holes 22, the waste generated during the steaming process of willow weaving is filtered. When the spiral filter plate 14 rotates, the conveying direction of the spiral filter plate 14 is upward, thereby lifting the filtered dirt upward.

[0042] The space of the filter hole 22 is 0.5 times the diameter of the liquid permeation hole 21;

[0043] The cooking tank 2 is equipped with auxiliary components.

[0044] The auxiliary components include a tank cover 23 hinged to the top of the cooking tank 2, on which a pressure relief valve, a pressure gauge and a temperature probe are respectively installed. A locking device that cooperates with the tank cover 23 is fixedly installed on the cooking tank 2. An electric heating ring 24 is installed at the bottom of the cooking tank 2. Two liquid level probes 25 are installed on the cooking tank 2. A central control host 26 is installed on the end face of the frame 1. The data terminals of the liquid level probes 25 are connected to the central control host 26.

[0045] The auxiliary components also include a drain valve 27 fixed to the bottom of the frame 1, and a drain channel is fixedly provided at the axial position of the rotating seat 5, with the drain valve 27 connected to the drain channel.

[0046] The working principle and usage process of this utility model are as follows: Before use, the material rack 9 is separated from the cooking tank 2. The willow branches to be cooked are stored in the willow basket 10. After the willow branches are stored in the willow basket 10, the material rack 9 is hoisted into the cooking tank 2 with the assistance of the hoisting equipment. After the material rack 9 is hoisted in, it is engaged with the transmission frame 8. The bottom surfaces of the two willow baskets 10 and the bottom ends of the two filter shafts are all in contact with the corresponding transmission support 7. After the willow branches are put in, the inside of the cooking tank 2 is filled with a sufficient amount of cooking liquid. When the cooking liquid is injected, its height is level with the liquid level probe 25 at the top. Then, the willow branches are heated and cooked. During heating, the electric heating ring 24 heats the cooking liquid to boiling. The willow basket 10 rotates synchronously with its own rotation while revolving around the sun, and the willow basket 10 vibrates at a set frequency when it rotates. The movement of the spiral filter plate 14 during cooking allows the cooking liquid to fully act on the willow branches, vibrating and cleaning them, and ultimately shaking out the impurities. After the willow branches have been cooked for a specified time, the cooking liquid is discharged until it reaches the height of the liquid level probe 25. After that, the willow branches can be steamed. After the specified steaming time, the cooking liquid is completely discharged through the drain valve 27. After the cooking liquid is discharged, the rotating seat 5 rotates at high speed to centrifuge and dehydrate the willow branches. At the same time, the vibration setting of the rotating seat 5 can simultaneously achieve the vibration drainage and vibration dehydration of the residual water in the willow branches, thereby effectively improving the dehydration efficiency and dehydration purity of the willow branches after cooking.

[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A willow strip cooking device for willow production, comprising a frame (1), characterized in that: The frame (1) is equipped with a vibrating cooking mechanism and a cooking tank (2). The vibrating cooking mechanism is connected to a rotatable toothed sleeve (3) and a vibrating cooking frame (4) that can reciprocate along the axial direction of the cooking tank (2). The toothed sleeve (3) is rotatably connected to the vibrating cooking frame (4). A rotating seat (5) is rotatably connected to the inner wall of the toothed sleeve (3). The toothed sleeve (3) and the rotating seat (5) are linked together. The rotating seat (5) is in contact with the cooking tank (2). An inner toothed ring (6) is installed on the toothed sleeve (3). Four regularly distributed transmission supports (7) driven by the inner toothed ring (6) are rotatably connected to the rotating seat (5). The top surface of the rotating seat (5) is equipped with... There is a transmission frame (8), on which a material rack (9) is clamped. Two symmetrically arranged willow baskets (10) are rotatably connected to the material rack (9). Two symmetrically arranged filter cylinders (11) are fixedly installed on the inner wall of the material rack (9). A set of sludge lifting ports (12) is opened at the lower part of each of the two filter cylinders (11). A sludge lifting shaft (13) is rotatably connected to the inner wall of each of the two filter cylinders (11). Spiral sludge lifting filter plates (14) are fixedly installed on each of the two sludge lifting shafts (13). The two spiral sludge lifting filter plates (14) are rotatably attached to the two filter cylinders (11) respectively. The cooking tank (2) is provided with auxiliary components.

2. The willow production willow cooking device according to claim 1, characterized in that: The vibrating cooking mechanism includes a drive motor (30) fixed on the frame (1), a hollow shaft (28) and a solid shaft (29) rotatably connected to the frame (1). A bevel gear is installed on the hollow shaft (28), and a first bevel tooth surface and a second bevel tooth surface are respectively provided on the bevel gear. An active bevel tooth that is connected to the first bevel tooth surface is fixedly installed on the output shaft end of the drive motor (30). A linkage bevel tooth that is connected to the second bevel tooth surface is fixedly installed on the solid shaft (29). A linkage section (15) driven by the hollow shaft (28) is provided on the rotating seat (5). A reciprocating tooth plate (16) is installed on the bottom surface of the vibrating cooking rack (4). A missing gear (17) that is connected to the reciprocating tooth plate (16) is installed on the solid shaft (29). A spring (18) is sleeved on the tooth sleeve (3) at the position corresponding to the cooking tank (2) and the vibrating cooking rack (4).

3. The willow twig steaming device for willow weaving production according to claim 2, characterized in that: The vibrating cooking mechanism also includes a reversing shaft (19) rotatably connected to the vibrating cooking rack (4). A reversing bevel gear is installed on the reversing shaft (19). External bevel gears are installed on the rotating seat (5) and the tooth sleeve (3). Both external bevel gears are connected to the reversing bevel gear in a transmission manner. The two external bevel gears are respectively located on both sides of the reversing shaft (19).

4. The willow twig steaming device for willow weaving production according to claim 3, characterized in that: The hollow shaft (28) has a fixed internal groove with openings at both ends and sliding connection with the linkage section (15). The cross-sections of the linkage groove and the linkage section (15) are both regular polygons.

5. The willow twig steaming device for willow weaving production according to claim 1, characterized in that: The bottom of the transmission support (7) is fixedly installed with a driven gear (20) that is connected to the internal gear ring (6) for transmission.

6. The willow twig steaming device for willow weaving production according to claim 1, characterized in that: The willow basket (10) is a hollow cylindrical structure with an open top. The willow basket (10) has multiple sets of regularly distributed liquid permeable holes (21). The spiral sludge lifting filter (14) has vertically arranged sludge filtering holes (22) evenly distributed. The height of the spiral sludge lifting filter (14) is 0.6 to 0.8 times the height of the filter cylinder (11).

7. The willow twig steaming device for willow weaving production according to claim 1, characterized in that: The auxiliary components include a lid (23) hinged to the top of the cooking tank (2), a pressure relief valve, a pressure gauge and a temperature probe are respectively installed on the lid (23), a locking component that cooperates with the lid (23) is fixedly installed on the cooking tank (2), an electric heating ring (24) is installed at the bottom of the cooking tank (2), two liquid level probes (25) are installed on the cooking tank (2), a central control host (26) is installed on the end face of the frame (1), and the data terminal of the liquid level probe (25) is connected to the central control host (26).

8. The willow twig steaming device for willow weaving production according to claim 7, characterized in that: The auxiliary components also include a drain valve (27) fixed to the bottom of the frame (1), and a drain channel is fixedly provided at the axial position of the rotating seat (5), and the drain valve (27) is connected to the drain channel.

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