A horizontal machine with a tipping bucket

Abstract

This utility model relates to the field of waste recycling technology, specifically a horizontal tipping feeder, including a frame, and further comprising: a tipping bucket with a tilting opening at its upper end and a slanted cut on the side of the tipping bucket away from the machine housing; a tilting assembly mounted on the frame and connected to the tipping bucket; and a baffle plate movably disposed on the side of the tipping bucket away from the machine housing. By configuring the tipping bucket, tilting assembly, and baffle plate, when the tipping bucket is in a vertical feeding state, the baffle plate remains parallel to the tipping bucket, forming a complete slanted cut feeding channel. At this time, the operator can directly pour materials into the tipping bucket from the slanted cut. Compared to traditional conveyor belt feeding, it eliminates the need for long-distance conveying space, saving more than 40% of the site area. When materials need to be poured into the machine housing, the tilting assembly is activated to tilt the tipping bucket towards the machine housing; simultaneously, the baffle plate blocks part of the slanted cut, preventing materials from falling outside the machine housing during the tilting process.

Description

Technical Field

[0001] This utility model relates to the field of waste recycling technology, specifically a tilting bucket feeding horizontal machine. Background Technology

[0002] In the field of waste recycling technology, the compression and baling of various waste materials such as waste paper, plastic bottles, and metal scrap is a crucial step. Horizontal balers, with their strong compression capacity and high production efficiency, are widely used in waste recycling stations, large factory waste treatment centers, and resource recycling and reuse enterprises—sites with high daily output and large material processing volumes. These sites require centralized compression and baling of large quantities of waste for convenient transportation and storage.

[0003] Traditional horizontal balers typically require long conveyor belts to transport materials, significantly increasing the space requirements. This is especially problematic in scenarios with limited space or high rental costs, leading to substantial increases in rental expenses and numerous restrictions on equipment layout. To address this issue, a tipping bucket feeding method has emerged as an optimization approach. This method directly receives materials via a tipping bucket, eliminating the need for the long installation space required by traditional conveyor belts.

[0004] However, to ensure operators can easily feed materials into the tipping bucket, the angled cut on the bucket is usually designed to be relatively large to allow for ample operating space. But during the pouring process, this large angled cut can easily cause material to fall through the cut, resulting in material waste, potentially affecting the cleanliness of the work environment, and even requiring additional cleaning work, thus increasing operating costs and workload. Therefore, we propose a horizontal tipping bucket feeder to effectively solve these problems. Utility Model Content

[0005] The purpose of this utility model is to provide a tilting bucket feeding horizontal machine to solve the problem mentioned in the background art that the material is easy to fall from the oblique cut when pouring.

[0006] This utility model is achieved through the following technical solution: a tilting bucket feeding horizontal machine, including a frame, and further comprising:

[0007] The chassis is fixed inside the frame, and a feed inlet is provided on the top of the chassis;

[0008] The tipping bucket is located outside the chassis, with a tipping opening at the top and a slanted cut on the side of the tipping bucket away from the chassis.

[0009] A flipping assembly, which is mounted on the frame and connected to the tipping bucket, is used to flip the tipping bucket toward the chassis.

[0010] A baffle plate is movably disposed on the side of the tipping bucket away from the machine housing; when the tipping bucket is in a vertical state, the baffle plate is parallel to the tipping bucket; when the tipping bucket is in an inclined state, the baffle plate blocks part of the oblique cut.

[0011] Optionally, a discharge port is provided on one side of the machine casing, a door is provided at the discharge port, and an opening cylinder for moving the door up and down is installed on the frame.

[0012] A pressure plate is movable inside the casing, and a main hydraulic cylinder for moving the pressure plate horizontally is installed on the frame.

[0013] Optionally, the tilting assembly includes a tilting frame fixed to one side of the frame, a tilting shaft fixed to the side of the bucket near the chassis and rotatably connected to the tilting frame, and a tilting cylinder installed on the tilting frame for tilting the bucket along the tilting shaft.

[0014] Optionally, the side of the tipping bucket away from the machine casing is rotatably connected to a rotating shaft, and the baffle plate is fixed on the rotating shaft;

[0015] Positioning posts are fixed on both sides of the baffle plate, and positioning slots corresponding to each positioning post are provided at the oblique cut.

[0016] Optionally, the positioning slot is configured to be larger on the outside and smaller on the inside.

[0017] Optionally, the tipping bucket includes two parallel and spaced-apart oblique plates, with a long side plate fixed together on the side of the two oblique plates closer to the chassis, and a short side plate fixed together on the side of the two oblique plates away from the chassis.

[0018] The rotating shaft is rotatably connected between the two beveled plates and located on the outside of the short side plate, and the positioning slot is formed on the beveled surface of the beveled plate.

[0019] Compared with the prior art, this utility model provides a tilting bucket feeding horizontal machine, which has the following beneficial effects:

[0020] This utility model, by setting up a tipping bucket, a tilting component and a baffle plate, ensures that when the tipping bucket is in a vertical feeding state, the baffle plate remains parallel to the tipping bucket, forming a complete inclined feeding channel. At this time, the operator can directly pour materials into the tipping bucket from the inclined cut. Compared with traditional conveyor belt feeding, there is no need to reserve long-distance conveying space, which can save more than 40% of the site area.

[0021] When materials need to be poured into the machine, the tilting component is activated to tilt the bucket towards the machine; at the same time, the baffle plate blocks part of the oblique cut, so that the materials are less likely to fall outside the machine during the tilting process, reducing cleaning work. Attached Figure Description

[0022] Figure 1This is the front view of the present invention;

[0023] Figure 2 This is a top view of the present invention;

[0024] Figure 3 This is the left view of the present invention;

[0025] Figure 4 This is a diagram showing the oblique cut of this utility model in its fully open state;

[0026] Figure 5 This is a diagram showing the oblique cut portion of this utility model in a partially obscured state.

[0027] In the diagram: 1. Frame; 2. Chassis; 3. Tilting bucket; 301. Slanted cutting plate; 302. Long side plate; 303. Short side plate; 4. Tilting spout; 5. Slanted cut; 6. Tilting assembly; 601. Tilting frame; 602. Tilting shaft; 603. Tilting cylinder; 7. Baffle plate; 8. Box door; 9. Door opening cylinder; 10. Pressure plate; 11. Main cylinder; 12. Rotating shaft; 13. Positioning column; 14. Positioning slot. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1 to 5 A tilting feed horizontal machine includes a frame 1, which provides support for other components in the device.

[0030] This embodiment also includes: chassis 2, tipping bucket 3, tilting assembly 6, and baffle plate 7.

[0031] The casing 2 is fixed inside the frame 1 and provides a material compression chamber. A feed inlet is located on the top of the casing 2 for feeding materials. Additionally, a discharge outlet is located on one side of the casing 2, with a door 8 at the outlet. A door-opening cylinder 9 is mounted on the frame 1 to move the door 8 up and down. After the material is compressed, the door 8 can be opened upwards by the door-opening cylinder 9, allowing the compressed material to be pushed out. A pressure plate 10 is movably installed inside the casing 2, and a main cylinder 11 is mounted on the frame 1 to move the pressure plate 10 horizontally. After material is poured into the casing 2, the main cylinder 11 drives the pressure plate 10 to move horizontally, thus compressing the material.

[0032] The tipping bucket 3 is located outside the casing 2. A tipping opening 4 is provided at the upper end of the tipping bucket 3 for pouring materials into the casing 2. A slanted slit 5 is provided on the side of the tipping bucket 3 away from the casing 2 for feeding materials into the tipping bucket 3.

[0033] Additionally, the tilting assembly 6 is mounted on the frame 1 and connected to the tipping bucket 3, used to tilt the tipping bucket 3 towards the housing 2, thereby pouring the material into the housing 2. Specifically, the tilting assembly 6 includes a tilting frame 601 fixed to one side of the frame 1, a tilting shaft 602 fixed on the side of the tipping bucket 3 near the housing 2 and rotatably connected to the tilting frame 601, and a tilting cylinder 603 mounted on the tilting frame 601 for tilting the tipping bucket 3 along the tilting shaft 602. Under normal conditions, the tipping bucket 3 is in a vertical position, and material can be fed into the tipping bucket 3 through the oblique cut 5; then, the tilting cylinder 603 drives the tipping bucket 3 to tilt along the tilting shaft 602, causing the tipping bucket 3 to tilt towards the housing 2, thereby allowing the material in the tipping bucket 3 to be poured into the housing 2 through the pouring port 4. Compared with traditional conveyor belt feeding, there is no need to reserve long-distance conveying space, which can save more than 40% of the site area.

[0034] During use, it was found that the oblique cut 5 is generally relatively large to facilitate material feeding into the tipping bucket 3, thus providing sufficient operating space. However, during the tipping process, the height of the sides of the tipping bucket 3, closer to the casing 2, decreases, making it prone to material falling off. To solve this problem, the following design was developed:

[0035] The baffle plate 7 is movably positioned on the side of the tipping bucket 3 away from the casing 2. When the tipping bucket 3 is in a vertical position (loading state), the baffle plate 7 is folded and parallel to the tipping bucket 3, allowing the oblique cut 5 to be fully open, thus facilitating the feeding of materials into the tipping bucket 3. When the tipping bucket 3 is in an inclined position (pouring state), the baffle plate 7 flips over, partially blocking the oblique cut 5, thus preventing materials from falling and allowing them to be poured more smoothly into the casing 2.

[0036] Specifically, a rotating shaft 12 is rotatably connected to the side of the tipping bucket 3 away from the casing 2. A baffle plate 7 is fixed on the rotating shaft 12 and can rotate along the rotating shaft 12. Positioning posts 13 are fixed on both sides of the baffle plate 7, and positioning slots 14 corresponding to each positioning post 13 are provided at the oblique cut 5. When material is fed into the tipping bucket 3, the baffle plate 7 is rotated along the rotating shaft 12, thereby folding and retracting the baffle plate 7, making the baffle plate 7 parallel to the tipping bucket 3, thus fully opening the oblique cut 5, facilitating the feeding of material into the tipping bucket 3. When it is necessary to pour the material in the tipping bucket 3 into the casing 2, the baffle plate 7 is first rotated along the rotating shaft 12, thereby blocking part of the oblique cut 5, and the positioning posts 13 are engaged in the corresponding positioning slots 14, making the baffle plate 7 difficult to move. At this time, when pouring material into the casing 2, the material can be smoothly poured into the casing 2 through the pouring port 4, and is not easy to fall out from the oblique cut 5.

[0037] Preferably, the positioning slot 14 is designed to be larger on the outside and smaller on the inside, so that the positioning post 13 can be easily inserted into the positioning slot 14.

[0038] It should be added that the tipping bucket 3 includes two parallel and spaced-apart oblique cutting plates 301, and the tipping cylinder 603 is connected to one of the oblique cutting plates 301. A long side plate 302 is fixed to both oblique cutting plates 301 on the side closest to the housing 2, and the tipping shaft 602 is fixed to the outer wall of the long side plate 302. A short side plate 303 is fixed to both oblique cutting plates 301 on the side away from the housing 2. A rotating shaft 12 is rotatably connected between the two oblique cutting plates 301 and located on the outer side of the short side plate 303, and a positioning slot 14 is formed on the oblique surface of the oblique cutting plate 301. This design of the tipping bucket 3 facilitates processing and assembly.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tilting bucket feed horizontal machine, comprising a frame (1), characterized in that, Also includes: The machine casing (2) is fixed inside the frame (1), and a feed inlet is provided on the top of the machine casing (2); A tipping bucket (3) is located outside the casing (2). A tipping opening (4) is provided at the upper end of the tipping bucket (3), and a slanted cut (5) is provided on the side of the tipping bucket (3) away from the casing (2). A flipping assembly (6) is disposed on the frame (1) and connected to the tipping bucket (3) for flipping the tipping bucket (3) toward the chassis (2); The baffle plate (7) is movably disposed on the side of the tipping bucket (3) away from the machine box (2); when the tipping bucket (3) is in a vertical state, the baffle plate (7) is parallel to the tipping bucket (3); when the tipping bucket (3) is in an inclined state, the baffle plate (7) blocks part of the oblique cut (5).

2. The horizontal tipping feeder according to claim 1, characterized in that: The machine box (2) has a discharge port on one side, and a door (8) is provided at the discharge port. An opening cylinder (9) for moving the door (8) up and down is installed on the frame (1). A pressure plate (10) is movably disposed inside the casing (2), and a main hydraulic cylinder (11) for moving the pressure plate (10) horizontally is mounted on the frame (1).

3. A horizontal feeder with tipping bucket according to claim 1, characterized in that: The flipping assembly (6) includes a flipping frame (601) fixed to one side of the frame (1), a flipping shaft (602) fixed on the side of the bucket (3) near the housing (2) and rotatably connected to the flipping frame (601), and a flipping cylinder (603) installed on the flipping frame (601) for flipping the bucket (3) along the flipping shaft (602).

4. A horizontal feeder with tipping bucket according to claim 1, characterized in that: The tipping bucket (3) is rotatably connected to a rotating shaft (12) on the side away from the machine box (2), and the baffle plate (7) is fixed on the rotating shaft (12); Positioning posts (13) are fixed on both sides of the baffle plate (7), and positioning slots (14) corresponding to each positioning post (13) are provided at the oblique cut (5).

5. A horizontal feeder with tipping bucket according to claim 4, characterized in that: The positioning slot (14) is set with the outer part being larger than the inner part.

6. A horizontal feeder with tipping bucket according to claim 4, characterized in that: The tipping bucket (3) includes two parallel and spaced oblique plates (301), with a long side plate (302) fixed together on the side of the two oblique plates (301) close to the chassis (2), and a short side plate (303) fixed together on the side of the two oblique plates (301) away from the chassis (2). The rotating shaft (12) is rotatably connected between the two oblique plates (301) and located on the outside of the short side plate (303), and the positioning slot (14) is opened on the oblique surface of the oblique plate (301).

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