A wire constant tension adjusting device and electroplating equipment
By combining the eccentric wheel and brake assembly, the problem of complex and unstable tension control in traditional electroplating equipment is solved, enabling the self-adjustment of wire tension, ensuring the uniformity of electroplating layer thickness, and improving the quality of electroplated products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN YIDING IND TECH CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional electroplating equipment has a complex and costly wire tension control device, and it cannot stably control the feeding tension, resulting in uneven electroplating layer thickness and affecting product quality.
It adopts a combination structure of eccentric wheel, crossbar, connector and brake assembly. The operation of brake assembly is controlled by the radius difference of eccentric wheel to realize the self-adjustment of wire tension and ensure that the wire is under constant tension at different speeds.
It achieves stable control of wire tension, improves the uniformity of electroplating layer thickness, and enhances the quality of electroplated products. The device has a simple and compact structure, a wide range of applications, and low cost.
Smart Images

Figure CN224377351U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a constant tension adjustment device for wire and an electroplating equipment, belonging to the technical field of electroplating wire feeding equipment. Background Technology
[0002] Among the various types of electroplating equipment, those involving wire feeding play a crucial role. For example, in electroplating of wires and cables, and leads for electronic components, the wire, as the substrate to be plated, needs to be stably and evenly drawn from the feeding device and fed into the electroplating tank for processing. Traditional wire feeding systems in electroplating equipment typically employ simple mechanical structures, such as tension springs and rollers, to control the wire tension. However, traditional tension control devices struggle to compensate effectively and promptly, leading to frequent instances of uneven tension.
[0003] Currently, although there have been some technological improvements in tension control in the field of electroplating equipment, existing technologies still have many shortcomings. While some improved technologies can enhance the stability of tension control to a certain extent, they are often complex in structure and expensive, making them difficult to widely apply in small and medium-sized electroplating enterprises. Moreover, in electroplating production, the wire is mostly fed vertically upwards, making it impossible to stably control the feeding tension, resulting in uneven electroplating layer thickness and affecting the electroplating quality of the product. Utility Model Content
[0004] This invention provides a constant tension regulating device for wires and an electroplating equipment, which solves the problems of complex structure, high cost, and unstable control of feeding tension in the prior art, resulting in uneven thickness of the electroplated layer and affecting the electroplating quality of the product.
[0005] This utility model is achieved through the following technical solution:
[0006] Firstly, this utility model provides a constant tension adjusting device for silk threads, including...
[0007] Eccentric wheel;
[0008] The first crossbar, and the eccentric wheel is connected to the first crossbar;
[0009] The second crossbar, the eccentric wheel abuts against the second crossbar;
[0010] A connector, one end of which is connected to the second crossbar;
[0011] A brake assembly, which is connected to the connector.
[0012] In one embodiment of this invention, the brake assembly includes a friction wheel and a brake ring, the brake ring being able to abut against the friction wheel and connected to the connecting member. The tension on the yarn is adjusted by closing or opening the brake assembly.
[0013] In one embodiment of this invention, a roller is included, which is mounted on the first crossbar and the second crossbar. The thread is unwound by winding it around the roller. The roller surface is smooth and flat, avoiding the problem of scratching or damaging the thread.
[0014] In one embodiment of this utility model, a material tray and a shaft are included, the material tray being sleeved on the outer periphery of the shaft, and a wire being wound around the outer periphery of the material tray.
[0015] In one embodiment of this utility model, the friction wheel is sleeved on the outer periphery of the shaft.
[0016] In one embodiment of this utility model, the brake ring is a semi-circular ring structure located on the outside of the friction wheel.
[0017] In one embodiment of this utility model, the eccentric wheel is provided with a first hole, and the first crossbar can rotate around the center of the first hole.
[0018] In one embodiment of this utility model, a second hole is provided at one end of the second crossbar, and the second crossbar can rotate around the center of the second hole.
[0019] Secondly, this utility model provides an electroplating device, including the aforementioned wire constant tension adjustment device.
[0020] In one embodiment of this utility model, the first crossbar and the second crossbar are connected to the electroplating equipment via pins.
[0021] Beneficial effects
[0022] This utility model provides a constant tension adjusting device for wire, comprising an eccentric wheel, a first crossbar, a second crossbar, a connecting component, and a brake assembly. Utilizing the different radii of the eccentric wheel, the position of the connecting component is controlled, thereby controlling the operation of the brake assembly and adjusting the wire feeding speed of the feed tray to achieve wire tension adjustment. Through the cooperation of the above structures, the tension of the feed tray can be automatically adjusted according to the tension of the wire, allowing the wire to be fed in a self-feedback manner. This ensures that the wire always experiences constant tension at different speeds, meeting the feeding requirements of electroplating products at different speeds. This adjusting device has a simple and compact structure, a wide range of applications, good stability, and low cost. It can stably control the tension of the wire, resulting in a more uniform electroplating layer thickness and improved electroplating quality. Attached Figure Description
[0023] Figure 1 A perspective view of the constant tension adjustment device for yarn provided by this utility model.
[0024] Figure 2 This is a front view of the brake assembly in contact state provided by this utility model.
[0025] Figure 3 Left view of the brake assembly provided by this utility model in the contact state.
[0026] Figure 4 This is a front view of the brake assembly in its separated state as provided by this utility model.
[0027] Figure 5 The left view shows the brake assembly in its separated state as provided by this utility model.
[0028] In the picture:
[0029] 1. Eccentric wheel; 11. First hole; 2. First crossbar; 3. Second crossbar; 31. Second hole; 4. Connector; 5. Brake assembly; 51. Friction wheel; 52. Brake ring; 6. Material tray; 7. Roller; 8. Shaft; 9. Thread. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] like Figures 1 to 5 As shown, this application provides a constant tension adjusting device for wires. It has a simple structure and can stably control the tension of the wire during feeding, resulting in a more uniform thickness of the electroplated layer and improved quality of the electroplated product. The constant tension adjusting device includes an eccentric wheel 1, a first crossbar 2, a second crossbar 3, a connecting piece 4, a brake assembly 5, and a roller 7. The eccentric wheel 1 is located at one end of the first crossbar 2 and connected to it. The roller 7 is installed at the end of the first crossbar 2 opposite to the eccentric wheel 1. The eccentric wheel 1 has a first hole 11 and is connected to the electroplating equipment via a pin or bolt. The eccentric wheel 1 and the first crossbar 2 can rotate around the center of the first hole 11. The second crossbar 3 is located on one side of the first crossbar 2, and both are on the same plane. The second crossbar 3 has a second hole 31 and is connected to the electroplating equipment via a pin or bolt. The second crossbar 3 can rotate around the center of the second hole 31. One end of the second crossbar 3 abuts against the eccentric wheel 1, and two rollers 7 are provided at the end of the second crossbar 3 opposite to the eccentric wheel 1. The second crossbar 3 is connected to the brake assembly 5 through the connector 4. The tension of the thread 9 can be adjusted by closing or opening the brake assembly 5.
[0034] In some embodiments, the adjusting device further includes a material tray 6 and a shaft 8. The material tray 6 is sleeved on the outer periphery of the shaft 8 and fixedly connected to the shaft 8. The wire 9 is wound on the material tray 6. The material tray 6 can rotate with the shaft 8 to release the wire 9. The wire 9 released by the material tray 6 passes through the rollers 7 on the second crossbar 3 and the first crossbar 2 in sequence, and then enters the electroplating equipment. The wire 9 is released by winding on the rollers 7. The surface of the rollers 7 is smooth and flat, avoiding the problem of scratching or damaging the wire.
[0035] In some embodiments, the brake assembly 5 includes a friction wheel 51 and a brake ring 52. The friction wheel 51 is sleeved on the outer periphery of the shaft 8 and can rotate with the shaft 8. The brake ring 52 has a semi-circular ring structure, with one end connected to the connector 4. The brake ring 52 can abut against the friction wheel 51. The material tray 6 rotates to release the wire 9. When the tension on the wire 9 is small, the constraint force of the wire 9 on the rollers 7 on the first crossbar 2 and the second crossbar 3 becomes smaller. The first crossbar 2 rotates counterclockwise around the center of the eccentric wheel 1, making the angle between the first crossbar 2 and the second crossbar 3 larger. At this time, the position with the smaller radius of the eccentric wheel 1 abuts against the second crossbar 3. The second crossbar 3 rotates clockwise around the center of the second hole 31, and the connector 4 drives the brake ring 52 to move upward, so that the brake ring 52 abuts against the friction wheel 51. Through the friction of the brake ring 52 against the friction wheel 51, the shaft 8 is decelerated, thereby reducing the wire feeding speed of the material tray 6 and increasing the tension on the wire 9. When the tension on the wire 9 is large, the constraint force of the wire 9 on the rollers 7 on the first crossbar 2 and the second crossbar 3 increases. Under the influence of the constraint force of the wire 9, the first crossbar 2 rotates clockwise around the rotation center of the eccentric wheel 1. The radius at the contact position between the eccentric wheel 1 and the second crossbar 3 increases. Under the pressure of the eccentric wheel 1, the second crossbar 3 also rotates counterclockwise, causing the connecting piece 4 and the brake ring 52 to move downward, so that the brake ring 52 separates from the friction wheel 51, or reduces the friction between the two, so that the rotation speed of the shaft 8 increases, thereby increasing the wire feeding speed of the feed tray 6 and reducing the tension on the wire 9.
[0036] Furthermore, in this embodiment, the larger the angle between the first crossbar 2 and the second crossbar 3, the higher the position of the connecting piece 4, the greater the friction between the brake ring 52 and the friction wheel 51, the lower the rotational speed of the shaft 8, and the slower the wire feeding speed of the tray 6. Conversely, the smaller the angle between the first crossbar 2 and the second crossbar 3, the lower the position of the connecting piece 4, the smaller the friction between the brake ring 52 and the friction wheel 51, or the two may separate, resulting in no friction between the friction wheel 51 and the brake ring 52, increasing the rotational speed of the shaft 8, thereby accelerating the wire feeding speed of the tray 6. This adjustment device has a simple and compact structure, a wide range of applications, and good stability. It can automatically adjust the wire feeding speed of the tray 6 according to the tension of the wire 9. Through this adjustment device, the wire 9 can be fed in a self-feedback manner, ensuring that the wire 9 always receives constant tension at different speeds, meeting the wire feeding requirements of electroplating products at different speeds.
[0037] Optionally, the connecting member 4 can be a connecting rod or a spring, and the connecting member 4 and the second crossbar 3 can be connected by a pin.
[0038] Alternatively, the brake ring 52 can also be a ring structure, as long as it can be ensured that the brake ring 52 can abut against the friction wheel 51 under the drive of the connector 4.
[0039] Furthermore, this application also provides an electroplating apparatus using the aforementioned wire constant tension adjusting device. This device is connected to the electroplating apparatus via a shaft 8. Wires 9 wound on a tray 6 are conveyed into the electroplating apparatus via rollers 7 and come into uniform contact with the electroplating solution, resulting in a more uniform film thickness and improved product quality. Because the electroplating apparatus uses any of the aforementioned wire constant tension adjusting devices, it possesses the advantages described above.
[0040] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0041] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.
[0042] This document uses specific embodiments to illustrate the principles and implementation methods of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A thread constant tension regulating device, characterized by, include: Eccentric wheel (1); The first crossbar (2) is connected to the eccentric wheel (1); The second crossbar (3) is in contact with the eccentric wheel (1); The connector (4) is connected at one end to the second crossbar (3); Brake assembly (5), which is connected to the connector (4).
2. A thread constant tension regulator according to claim 1, wherein The brake assembly (5) includes a friction wheel (51) and a brake ring (52), the brake ring (52) being able to abut against the friction wheel (51), and the brake ring (52) being connected to the connector (4).
3. The constant tension regulating device for silk threads according to claim 2, characterized in that, Includes a roller (7) mounted on the first crossbar (2) and the second crossbar (3).
4. The constant tension regulating device for silk threads according to claim 3, characterized in that, It includes a material tray (6) and a shaft (8), the material tray (6) is sleeved on the outer periphery of the shaft (8), and the wire (9) is wound around the outer periphery of the material tray (6).
5. A constant tension regulating device for silk threads according to claim 4, characterized in that, The friction wheel (51) is sleeved on the outer periphery of the shaft (8).
6. The constant tension regulating device for silk threads according to claim 5, characterized in that, The brake ring (52) is a semi-circular ring structure and is located on the outside of the friction wheel (51).
7. The constant tension regulating device for silk threads according to claim 1, characterized in that, The eccentric wheel (1) is provided with a first hole (11), and the first crossbar (2) is able to rotate around the center of the first hole (11).
8. The constant tension regulating device for silk threads according to claim 1, characterized in that, The second crossbar (3) has a second hole (31) at one end, and the second crossbar (3) can rotate around the center of the second hole (31).
9. An electroplating device, characterized in that, Includes a constant tension regulating device for silk threads as described in any one of claims 1-8.
10. An electroplating equipment according to claim 9, characterized in that, The first crossbar (2) and the second crossbar (3) are connected to the electroplating equipment by pins.