High speed warping machine for textile preparation

Abstract

This disclosure relates to the field of textile processing technology. One embodiment of this disclosure provides a high-speed warping machine for textile preparation, comprising: a warping machine body, a warping shaft portion of the warping machine body having a warping cavity, a protective dust removal component disposed on the warping machine body, and a warping guide component disposed inside the warping cavity; the protective dust removal component includes a mounting groove, and the air outlet of the air hood passes through the mounting frame. The above technical solution solves the problems of existing technologies using fixed guide structures, which are difficult to adapt to changes in yarn tension during high-speed operation, easily leading to yarn overlap and deviation, resulting in uneven yarn layers on the warping shaft and affecting the quality of subsequent weaving. Regarding dust removal, existing warping machines mostly rely on single-machine dust removal equipment or periodic manual cleaning. Single-machine dust removal equipment has limited filtration effect and cannot effectively remove fine dust; manual cleaning not only requires machine shutdown, but also affects production efficiency.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of textile processing technology, and more specifically, to a high-speed warping machine for textile preparation. Background Technology

[0002] As an important preliminary process in textile production, the core task of warping is to orderly wind yarn into warping beams to provide high-quality raw materials for subsequent weaving. As the textile industry develops towards high speed and intelligence, the working efficiency, operational stability, and ease of operation of warping machines are becoming increasingly critical.

[0003] However, traditional warping machines have many shortcomings in practical applications. In terms of yarn arrangement, they mostly use a fixed guiding structure, which is difficult to adapt to changes in yarn tension during high-speed operation. This can easily lead to problems such as yarn overlap and misalignment, resulting in uneven yarn layers on the warping beam and affecting the quality of subsequent weaving. In terms of dust removal, most existing warping machines rely on single-machine dust removal equipment or periodic manual cleaning. Single-machine dust removal equipment has limited filtration effect and cannot effectively remove fine dust. Manual cleaning not only requires machine shutdown, affecting production efficiency, but also allows dust to easily settle again when the machine is stopped, making it impossible to achieve continuous cleanliness of the warping environment. In addition, traditional warping machines have complex internal structures to ensure sealing. When it is necessary to repair or replace components such as lead screws and guide rings, multiple layers of outer shells need to be disassembled, which is cumbersome and consumes a lot of time and labor costs.

[0004] Based on the problems of traditional warping machines, there is an urgent need for a warping device that can ensure the accuracy of yarn arrangement at high speeds, while also having efficient dust removal functions and a convenient maintenance structure. Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a high-speed warping machine for textile preparation, which solves the problems of existing technologies that use fixed guiding structures, making it difficult to adapt to changes in yarn tension during high-speed operation, and easily causing problems such as yarn overlap and deviation, resulting in uneven yarn layers on the warping beam and affecting the quality of subsequent weaving. In terms of dust removal, most existing warping machines rely on single-machine dust removal equipment or periodic manual cleaning. The filtration effect of single-machine dust removal equipment is limited and cannot effectively remove fine dust; manual cleaning not only requires machine shutdown, but also affects production efficiency.

[0006] According to one aspect, at least one embodiment of this disclosure provides a high-speed warping machine for textile preparation, comprising:

[0007] The warping machine body, wherein the warping shaft portion of the warping machine body is provided with a warping cavity;

[0008] A dust-protecting assembly is disposed on the warping machine body;

[0009] A warping guide assembly, wherein the warping guide assembly is disposed inside the warping cavity;

[0010] The protective dust removal component includes a mounting slot, a fan is installed inside the mounting slot, a filter box is installed at the end of the fan, a connecting air duct is installed at the air outlet of the fan, an air outlet hood is installed at the end of the connecting air duct, a mounting frame is installed on the inner side wall of the warping chamber, the air outlet hood is installed on the mounting frame, and the air outlet of the air outlet hood passes through the mounting frame.

[0011] As a further technical solution, a flip-up cover is provided inside the warping cavity. The flip-up cover is connected to the inner wall of the warping cavity by a pin, and the contour structure of the flip-up cover matches the structure of the warping cavity.

[0012] As a further technical solution, the warping guide assembly includes a drive screw disposed inside the warping cavity, a translation tube fitted on the drive screw, the translation tube meshing with the drive screw, and a textile thread guide ring disposed on the side wall of the translation tube.

[0013] As a further technical solution, the inner wall of the warping cavity is provided with a limiting slide, and the side wall of the translation tube is provided with a limiting slide bar, the limiting slide bar being embedded inside the limiting slide.

[0014] As a further technical solution, the side wall of the flip-top cover has a clearance groove, which corresponds to the position of the connecting air duct, and the connecting air duct is embedded inside the clearance groove.

[0015] As a further technical solution, the filter box is provided with a filter screen, and the number of filter screens is several, with multiple filter screens being arranged equidistantly inside the filter box.

[0016] As a further technical solution, the side wall of the filter box has an air inlet, and an air inlet screen is installed inside the air inlet.

[0017] As a further technical solution, multiple filter screens are arranged in descending order of mesh diameter.

[0018] The beneficial effects of the embodiments disclosed herein are as follows:

[0019] In this disclosure, the threaded transmission of the lead screw and translation tube in the warping guide assembly, in conjunction with the limiting slide and the yarn guide ring, achieves uniform and precise arrangement of the yarn on the warping beam, avoiding problems such as yarn overlap, looseness, or deviation. This ensures consistent yarn thickness on the warping beam, providing a high-quality raw material base for subsequent weaving processes, significantly improving warping efficiency and finished product qualification rate. The dust removal and protection assembly, driven by a fan, circulates air, which undergoes preliminary filtration through an inlet screen and fine purification through multi-stage filter plates. This effectively adsorbs and removes dust, lint, and other impurities from the warping chamber, reducing dust contamination of the yarn and preventing quality problems such as uneven yarn dyeing and uneven winding caused by dust accumulation. It also reduces the risk of equipment failure due to dust intrusion, such as lead screw jamming and poor motor heat dissipation, extending the equipment's service life. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0021] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0022] Figure 2 This is an isometric view of the warping machine body disclosed herein;

[0023] Figure 3 Appendix to this disclosure Figure 2 Enlarged view of part A;

[0024] Figure 4 Appendix to this disclosure Figure 2 Enlarged view of part B;

[0025] In the diagram: 1. Warping machine body; 2. Warping chamber; 3. Protective dust removal components; 3-1. Mounting slot; 3-2. Fan; 3-3. Filter box; 3-4. Connecting air duct; 3-5. Air outlet hood; 3-6. Mounting frame; 3-7. Flip-top cover; 4. Warping guide components; 4-1. Drive screw; 4-2. Translation tube; 4-3. Textile thread guide ring; 4-4. Limiting slide; 4-5. Limiting slide bar; 5. Clearance slot; 6. Filter screen; 7. Air inlet; 8. Air inlet screen. Detailed Implementation

[0026] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0027] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0029] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0031] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0032] like Figures 1-4 As shown, it illustrates a high-speed warping machine for textile preparation according to this disclosure, comprising:

[0033] The warping machine body 1 has a warping shaft portion with a warping cavity 2.

[0034] Dust protection component 3 is installed on the warping machine body 1;

[0035] Warping guide component 4 is disposed inside the warping cavity 2;

[0036] The protective dust removal component 3 includes a mounting trough 3-1, a fan 3-2 is installed inside the mounting trough 3-1, a filter box 3-3 is installed at the end of the fan 3-2, a connecting air duct 3-4 is installed at the air outlet of the fan 3-2, an air outlet hood 3-5 is installed at the end of the connecting air duct 3-4, a mounting frame 3-6 is installed on the inner side wall of the warping chamber 2, and the air outlet hood 3-5 is installed on the mounting frame 3-6, with the air outlet of the air outlet hood 3-5 penetrating through the mounting frame 3-6.

[0037] The warping guide assembly 4 includes a drive screw 4-1 inside the warping cavity 2, a translation tube 4-2 fitted on the drive screw 4-1, the translation tube 4-2 meshing with the drive screw 4-1, and a textile thread guide ring 4-3 provided on the side wall of the translation tube 4-2.

[0038] In some examples, the warping shaft of the warping machine, as the main body, has a warping chamber 2 to provide space for the warping process. A warping guide assembly 4 is installed inside the warping chamber 2, and a dust removal and protection assembly 3 is installed on the main body 1. A fan 3-2 is installed in the mounting slot 3-1. When the fan 3-2 is started, it generates suction, drawing in dust and other impurities from the warping chamber 2. The air outlet of the fan 3-2 is connected to a connecting duct 3-4, which delivers filtered air to an air outlet hood 3-5. The air outlet hood 3-5 is installed on the inner wall of the warping chamber 2. The air outlet is placed on the mounting frame 3-6 and passes through the mounting frame 3-6 to send the purified air back to the warping chamber 2, forming an air circulation and keeping the inside of the warping chamber 2 clean. A drive screw 4-1 is installed inside the warping chamber 2, and a translation tube 4-2 is mounted on the drive screw 4-1. The two mesh with each other. When the drive screw 4-1 rotates, it will drive the translation tube 4-2 to move along the direction of the screw. A textile thread guide ring 4-3 is set on the side wall of the translation tube 4-2 to guide the direction of the textile thread, so that the textile thread can be wound evenly and orderly on the warping shaft during the warping process.

[0039] The lead screw 4-1 and the warping machine body 1 are both driven to rotate by a motor, which serves as the power source.

[0040] like Figures 1-4 As shown in the figure, this embodiment proposes that the warping cavity 2 is provided with a flip cover 3-7 inside. The flip cover 3-7 is connected to the inner side wall of the warping cavity 2 by a pin. The outline structure of the flip cover 3-7 matches the structure of the warping cavity 2.

[0041] In some examples, the flip cover 3-7 is connected to the inner wall of the warping cavity 2 by a pin and can be flipped around the pin. Its contour structure matches the warping cavity 2. When the flip cover 3-7 is closed, it can seal the warping cavity 2, which can protect the internal structure of the warping cavity 2 and prevent dust from entering. When it is necessary to maintain or operate the inside of the warping cavity 2, the flip cover 3-7 can be opened.

[0042] For example, such as Figure 3 As shown, the inner wall of the warping cavity 2 is provided with a limiting slide 4-4, and the side wall of the translation tube 4-2 is provided with a limiting slide 4-5, which is embedded in the interior of the limiting slide 4-4.

[0043] In some examples, a limiting slide 4-4 is provided on the inner side wall of the warping cavity 2, and a limiting slide 4-5 is provided on the side wall of the translation tube 4-2. The limiting slide 4-5 is embedded inside the limiting slide 4-4, which restricts the movement direction of the translation tube 4-2, so that it can only move along the limiting slide 4-4, ensuring the stability and accuracy of the movement of the translation tube 4-2, and thus ensuring that the textile thread guide ring 4-3 can accurately guide the textile thread.

[0044] For example, such as Figure 1 As shown, the side wall of the flip cover 3-7 has a clearance groove 5, which corresponds to the position of the connecting air duct 3-4, and the connecting air duct 3-4 is embedded inside the clearance groove 5.

[0045] In some examples, the warping chamber 2 is provided with a flip cover 3-7. The side wall of the flip cover 3-7 has a relief groove 5. The connecting air pipe 3-4 is embedded in the relief groove 5 to avoid the connecting air pipe 3-4 affecting the flip cover 3-7, while ensuring the normal operation of the protective dust removal component 3.

[0046] For example, such as Figure 4 As shown, the filter box 3-3 is equipped with filter screens 6. There are several filter screens 6, and multiple filter screens 6 are equidistantly arranged inside the filter box 3-3. The multiple filter screens 6 are arranged in descending order of mesh diameter.

[0047] In some examples, the filter box 3-3 is equipped with several equally spaced filter screens 6. The multiple filter screens 6 are arranged in descending order of mesh diameter to perform multi-stage fine filtration of dust and other impurities and purify the air.

[0048] For example, such as Figure 4 As shown, the side wall of the filter box 3-3 has an air inlet 7, and an air inlet screen 8 is installed inside the air inlet 7.

[0049] In some examples, the fan 3-2 is connected to the filter box 3-3 at the end. The filter box 3-3 has an air inlet 7 on its side wall. An air inlet screen 8 is installed inside the air inlet 7 to initially filter larger impurities and prevent them from entering the filter box 3-3.

[0050] In operation, the lead screw 4-1 is driven by a motor to rotate, which in turn drives the translation tube 4-2 to move axially back and forth through thread engagement. The yarn guide ring 4-3 on the side wall of the translation tube 4-2 moves synchronously. When the warping shaft rotates, the guide ring evenly winds the yarn onto the shaft. The limiting slide 4-4 on the inner wall of the warping chamber 2 cooperates with the limiting slide 4-5 of the translation tube 4-2 to ensure that the translation tube 4-2 does not deviate during movement, thus guaranteeing the accuracy of the yarn arrangement. After the fan 3-2 starts, it draws dust-laden air from the warping chamber 2. The air is initially filtered for large particles by the air inlet screen 8 on the side wall of the filter box 3-3 before entering the box. A multi-stage filter plate 6 (e.g., coarse mesh → fine mesh) with mesh diameters arranged from large to small filters sequentially. The finally purified air is sent back to the warping chamber 2 through the connecting air duct 3-4 and the air outlet hood 3-5, forming a "dust suction-filtration-air supply" cycle. If the warping chamber 2 is equipped with a flip-top cover 3-7, the connecting air duct 3-4 is embedded in its relief groove 5 to prevent the opening and closing of the cover from affecting the airflow path. The flip-top cover 3-7 is connected to the warping chamber 2 through a pin. When closed, it fits the contour of the warping chamber 2 to reduce the intrusion of external dust and protect the internal components. When opened, it can directly contact the drive screw 4-1, guide ring and other components, which is convenient for equipment maintenance or textile thread adjustment.

[0051] After the warping shaft starts rotating, it drives the lead screw 4-1 to drive the translation tube 4-2 to move back and forth, and the textile thread is evenly wound through the guide ring; at the same time, the fan 3-2 runs synchronously to continuously purify the air in the warping chamber 2, ensuring that the textile thread is not contaminated by dust during high-speed warping. The flip cover 3-7 remains closed during operation and is opened when maintenance is required, without affecting the normal working rhythm of the equipment.

[0052] The flip-top cover 3-7 design allows for easy access to key components inside the warping chamber 2, such as the lead screw 4-1 and the yarn guide ring 4-3. Maintenance operations such as inspection, cleaning, or parts replacement can be completed without disassembling the complex outer casing, significantly shortening maintenance time, reducing downtime frequency and duration, improving equipment utilization, reducing labor and time costs, and ensuring the continuity and stability of the production line.

[0053] Optimized structural compatibility: The connecting air duct 3-4 of the protective dust removal component 3 and the clearance groove 5 of the flip cover 3-7 are mutually compatible, ensuring that the opening and closing of the cover does not affect the air duct connection and airflow path, so that the protective dust removal function and the sealing and maintenance function of the warping chamber 2 do not interfere with each other, achieving a high degree of integration and synergy in structural design, and improving the overall reliability and practicality of the warping machine.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A high-speed warping machine for textile preparation, characterized in that, include: The warping machine body (1) has a warping shaft portion with a warping cavity (2). A dust-protecting assembly (3) is provided on the warping machine body (1); A warping guide assembly (4) is disposed inside the warping cavity (2); The protective dust removal component (3) includes a mounting slot (3-1), a fan (3-2) is installed inside the mounting slot (3-1), a filter box (3-3) is installed at the end of the fan (3-2), a connecting duct (3-4) is installed at the air outlet of the fan (3-2), an air outlet hood (3-5) is installed at the end of the connecting duct (3-4), a mounting frame (3-6) is installed on the inner side wall of the warping chamber (2), the air outlet hood (3-5) is installed on the mounting frame (3-6), and the air outlet of the air outlet hood (3-5) passes through the mounting frame (3-6).

2. The high-speed warping machine for textile preparation according to claim 1, characterized in that, The warping cavity (2) is provided with a flip cover (3-7), which is connected to the inner wall of the warping cavity (2) by a pin. The outline of the flip cover (3-7) matches the structure of the warping cavity (2).

3. The high-speed warping machine for textile preparation according to claim 1, characterized in that, The warping guide assembly (4) includes a drive screw (4-1) inside the warping cavity (2), a translation tube (4-2) is fitted on the drive screw (4-1), the translation tube (4-2) meshes with the drive screw (4-1), and a textile thread guide ring (4-3) is provided on the side wall of the translation tube (4-2).

4. A high-speed warping machine for textile preparation according to claim 3, characterized in that, The inner wall of the warping cavity (2) is provided with a limiting slide (4-4), and the side wall of the translation tube (4-2) is provided with a limiting slide (4-5). The limiting slide (4-5) is embedded in the interior of the limiting slide (4-4).

5. A high-speed warping machine for textile preparation according to claim 2, characterized in that, The side wall of the flip cover (3-7) has a relief groove (5), which corresponds to the position of the connecting air duct (3-4), and the connecting air duct (3-4) is embedded inside the relief groove (5).

6. A high-speed warping machine for textile preparation according to claim 1, characterized in that, The filter box (3-3) is provided with a filter screen (6) inside. There are several filter screens (6), and multiple filter screens (6) are equidistantly arranged inside the filter box (3-3).

7. A high-speed warping machine for textile preparation according to claim 1, characterized in that, The filter box (3-3) has an air inlet (7) on its side wall, and an air inlet screen (8) is installed inside the air inlet (7).

8. A high-speed warping machine for textile preparation according to claim 6, characterized in that, Multiple filter screens (6) are arranged in descending order of mesh diameter.

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