Variable triangle bent device for zero block pouring of continuous beam
By designing a variable triangular frame device, the problem of poor adaptability to height changes during the construction of the zero block of the continuous beam was solved, enabling rapid installation and reuse, and improving construction efficiency and economic benefits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY SEVENTH GRP CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-06-19
AI Technical Summary
The existing triangular scaffolding is difficult to adapt to different height changes in the construction of the zero block of a continuous beam, resulting in high construction difficulty and low economic benefits.
A variable triangular frame device was designed, including an upper chord and a lower chord, equipped with a limiting support mechanism and a fixed support mechanism. The support rods are adjustable to adapt to the requirements of the zero block of the continuous beam at different heights and angles. The modular assembly enables rapid installation and disassembly.
It enables rapid adaptation and reuse of triangular frames, reduces manufacturing time and material costs, and improves construction efficiency and economic benefits.
Smart Images

Figure CN224378714U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of bridge construction technology, specifically relating to a variable triangular frame device for casting the zero block of a continuous beam. Background Technology
[0002] In actual construction, most continuous beams are variable height beams. When constructing the zero block of a continuous beam, a triangular frame needs to be placed on top of the support to meet the construction requirements of the height change of the zero block. Most of the existing triangular frames are welded on site, and because the height change curves of different continuous beams are inconsistent, the self-welded triangular frames cannot be reused, which makes construction difficult and economically inefficient.
[0003] Therefore, there is a need to provide an improved technical solution that addresses the shortcomings of the existing technology. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art. This utility model provides a variable triangular frame device for casting the zero block of a continuous beam.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A variable triangular frame device for casting the zero block of a continuous beam includes an upper chord and a lower chord. A limiting support mechanism and a fixing support mechanism are provided between the upper chord and the lower chord to support the upper chord to extend inclinedly in a direction parallel to the lower surface of the flange of the continuous beam.
[0007] The limiting support mechanism includes a support rod hinged between the upper chord and the lower chord, the support rod extending squarely along the lower chord to the upper chord;
[0008] The fixed support mechanism includes three support rods hinged between the upper chord and the lower chord. The three support rods in the fixed support mechanism have one end close to each other corresponding to the lower chord, and the other end extends to the upper chord in a divergent state.
[0009] Preferably, one end of the upper chord corresponding to the web of the continuous beam is hinged to a hinge rod, and the other end of the hinge rod is hinged to the lower chord via a short section to extend along the direction parallel to the intersection of the web and flange of the continuous beam.
[0010] Preferably, both the upper chord and the lower chord include a certain lengthening section that is detachably connected to the web of the continuous beam.
[0011] Preferably, both the upper chord and the lower chord are provided with a plurality of adjustment holes equidistantly distributed along their length.
[0012] Preferably, the upper chord and the lower chord are provided with ribs extending along their length at the middle of the side that are close to each other, and the adjustment holes are correspondingly provided on the ribs;
[0013] The end of the support rod is provided with a hinge corresponding to the rib plate, and the hinge is provided with a connecting hole corresponding to the adjustment hole, so as to detachably connect the hinge through a pin.
[0014] Preferably, the support rod includes a stud, an upper rod, and a lower rod. The stud has external threads at both ends that are opposite to each other, and is connected to the upper rod and the lower rod respectively by threaded connection. The ends of the upper rod and the lower rod are provided with hinge positions to hinge the hinge components.
[0015] Preferably, the two sets of limiting support mechanisms and the two sets of fixed support mechanisms are distributed at intervals between the upper chord and the lower chord.
[0016] Beneficial effects: The components of this application, such as the upper chord, lower chord, vertical members, diagonal web members, and shear members, are made of common materials, allowing for modular assembly, simple process, and convenient installation and disassembly. The support rods between the upper and lower chords are adjustable, enabling the triangular frame to be matched with the construction of zero blocks of beams with different heights, saving the manufacturing time and materials of the triangular frame, and improving economic efficiency. Attached Figure Description
[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. Wherein:
[0018] Figure 1 This is a simplified structural diagram of the rack device in a specific embodiment of the present invention;
[0019] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0020] Figure 3 This is a simplified diagram of the support rod structure in a specific embodiment of this utility model.
[0021] In the diagram: 1. Upper chord; 2. Lower chord; 3. Support rod; 4. Hinge rod; 5. Short section; 6. Hinge joint; 7. Extension section; 8. Rib; 301. Upper rod; 302. Stud; 303. Hinge joint station; 304. Lower rod. Detailed Implementation
[0022] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art are within the protection scope of this utility model.
[0023] In the description of this utility model, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and do not require that this utility model be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. The terms "connected" and "linked" used in this utility model should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0024] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.
[0025] like Figure 1-3 As shown, this application provides a variable triangular frame device for casting the zero block of a continuous beam. The variable triangular frame device for casting the zero block of a continuous beam can realize the back-and-forth use of the triangular frame between different zero blocks of the continuous beam, thereby ensuring efficient and economical construction.
[0026] The scaffolding device includes an upper chord 1 and a lower chord 2. The upper chord 1 is supported on the casting template on the lower surface of the corresponding continuous beam flange, and the lower chord 2 is supported on a full-span scaffold or other supporting structure. The upper chord 1 and lower chord 2 support the template corresponding to the zero block of the continuous beam, thereby ensuring the casting of the zero block. A limiting support mechanism and a fixed support mechanism are provided between the upper chord 1 and the lower chord 2 to support the upper chord 1 to extend inclinedly in a direction parallel to the lower surface of the continuous beam flange. Both the limiting support mechanism and the fixed support mechanism are adjustable structures to match the construction requirements of the zero block of the variable height beam. In actual construction, depending on the specific site conditions, it can be installed on flat ground. The upper chord 1 and lower chord 2 are positioned on flat ground according to the variable height of the zero block base plate. The limiting support mechanism and the fixed support mechanism are connected to the corresponding positions of the upper chord 1 and lower chord 2 by bolts. After installation, the whole device is hoisted to the corresponding position of the zero block support.
[0027] In this embodiment, the limiting support mechanism includes a support rod 3 hinged between the upper chord 1 and the lower chord 2. The support rod 3 extends to the upper chord 1 in a direction perpendicular to the lower chord 2. The support rod 3 is mainly used to adjust the height of the triangular frame and the inclination angle of the upper chord 1 to adapt to the zero block of the continuous beam with different inclination angles and varying heights. The fixed support mechanism includes three support rods 3 hinged between the upper chord 1 and the lower chord 2. The support rods 3 are mainly used to ensure the support stability of the upper chord 1, so as to ensure that the upper chord 1 will not deform during the pouring process. In the fixed support mechanism, the three support rods 3 are close to each other at one end corresponding to the lower chord 2, and the other end extends to the upper chord 1 in a divergent state. The upper ends of the multiple support rods 3 are divergently distributed to make the upper chord 1 bear a balanced force.
[0028] In this embodiment, the difference between the limiting support mechanism and the fixed support mechanism lies in the number and distribution angle of the support rods 3. The length of the support rods 3 is adjustable to accommodate the increase in the height of the zero block. The support rods 3 include studs 302, upper rods 301 and lower rods 304. The upper rods 301 and lower rods 304 are hollow metal rods. The studs 302 have external threads that are opposite to each other at both ends. The studs 302 have a hexagonal part in the middle. The two ends of the studs 302 are respectively connected to the upper rods 301 and lower rods 304 by threaded connection. The ends of the upper rods 301 and lower rods 304 are provided with hinge positions 303. The hinge positions 303 can be the hinge plates of the corresponding hinge parts 6, so that they are hinged to the hinge parts 6. Thus, the extension and retraction of the support rods 3 can be achieved by rotating the studs 302.
[0029] In one optional embodiment, the upper chord 1 is hinged to one end of the web of the continuous beam with a hinge rod 4. The hinge rod 4 is adjusted according to the inclination angle of the intersection surface of the web and flange of the continuous beam, thereby ensuring all-round support for the continuous beam casting template. The other end of the hinge rod 4 is hinged to the lower chord 2 through a short section 5, extending in a direction parallel to the intersection surface of the web and flange of the continuous beam. In this embodiment, the two ends of the short section are hinged with hinge members 6, which are connected to the hinge rod 4 and the lower chord 2 through the hinge members 6. The length of the short section 5 can be adjustable, and it can be a scaled-down version of the support rod 3; or the short section 5 can be a non-adjustable short section 5, and the support angle of the hinge rod 4 can be adjusted by adjusting different adjustment holes.
[0030] In order to accommodate continuous beams with different flange widths, both the upper chord 1 and the lower chord 2 include a certain lengthening section 7 that is detachably connected to the web of the continuous beam. The lengthening section 7 is spliced by bolts, so as to make adaptive adjustments according to the actual flange width.
[0031] Both the upper chord 1 and the lower chord 2 are provided with multiple adjustment holes evenly distributed along their length direction, so that the specific positions of the limiting support mechanism and the fixed support mechanism can be adjusted according to the width of the wing plate. In this embodiment, the two sets of limiting support mechanisms and the two sets of fixed support mechanisms are distributed between the upper chord 1 and the lower chord 2 at intervals, thereby ensuring the stability of the support.
[0032] In an optional embodiment, the upper chord 1 and the lower chord 2 are each provided with a rib plate 8 extending along their length direction at the middle of their respective sides. The upper chord 1 and the lower chord 2 are respectively adapted to the length of the corresponding rib plate 8. The rib plate 8 is fixed to the corresponding upper chord 1 or lower chord 2 by welding. Adjustment holes are correspondingly provided on the rib plate 8. The end of the support rod 3 is provided with a hinge 6 corresponding to the rib plate 8. The hinge 6 has a U-shaped structure, which is correspondingly engaged with the rib plate 8 and can slide along the rib plate 8. The hinge 6 is provided with a connection hole corresponding to the adjustment hole, so as to detachably connect the hinge 6 through a pin, thereby realizing the need for rapid splicing of this device.
[0033] Furthermore, the structure of the hinge rod 4 is similar to that of the upper chord rod 1, with an angle steel plate provided between the rib plate 8 of the hinge rod 4 and the rib plate 8 of the upper chord rod 1 for hinge connection.
[0034] In an optional embodiment, the length of the support rod 3 is selected by the limiting support mechanism and the fixed support mechanism according to actual needs, based on the actual relative angle and spacing between the upper chord 1 and the lower chord 2.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be within the scope of protection of the pending claims of the present utility model.
Claims
1. A variable shoring device for zero block casting of continuous beam, characterized in that, It includes an upper chord and a lower chord, and a limiting support mechanism and a fixed support mechanism are provided between the upper chord and the lower chord to support the upper chord to extend inclinedly in a direction parallel to the lower surface of the continuous beam flange; The limiting support mechanism includes a support rod hinged between the upper chord and the lower chord, the support rod extending squarely along the lower chord to the upper chord; The fixed support mechanism includes three support rods hinged between the upper chord and the lower chord. The three support rods in the fixed support mechanism have one end close to each other corresponding to the lower chord, and the other end extends to the upper chord in a divergent state.
2. The variable battering frame for the continuous beam zero block pouring according to claim 1, characterized in that, The upper chord is hinged to one end of the web of the continuous beam, and the other end of the hinged rod is hinged to the lower chord via a short section, so as to extend in a direction parallel to the intersection of the web and the flange of the continuous beam.
3. The variable battering frame for the continuous beam zero block pouring according to claim 1, characterized in that, Both the upper chord and the lower chord include extension sections that are detachably connected to each other, away from the web of the continuous beam.
4. The variable battering frame for the casting of zero block of continuous beam according to claim 1, characterized in that, Both the upper and lower chords are provided with multiple adjustment holes that are equidistantly distributed along their length.
5. The variable battering frame for the casting of zero block of continuous beam according to claim 4, characterized in that, The upper chord and the lower chord are each provided with a rib extending along their length at the middle of their respective sides, and the adjustment hole is correspondingly provided on the rib. The end of the support rod is provided with a hinge corresponding to the rib plate, and the hinge is provided with a connecting hole corresponding to the adjustment hole, so as to detachably connect the hinge through a pin.
6. The variable battering frame for the casting of zero block of continuous beam according to claim 5, characterized in that, The support rod includes a stud, an upper rod, and a lower rod. The stud has external threads at both ends that are opposite to each other, and is connected to the upper rod and the lower rod respectively by threaded connection. The ends of the upper rod and the lower rod are provided with hinge positions to hinge the hinge components.
7. The variable battering frame for zero block casting of continuous beam as claimed in claim 1 wherein, Two sets of limiting support mechanisms and two sets of fixed support mechanisms are distributed at intervals between the upper chord and the lower chord.