A material stress splitting production line

By designing a material stress splitting production line, and utilizing a combination of conveyor rollers, heating components, and rapid cooling components, the problem of low stress release efficiency of silicon rod edge material was solved, achieving a highly efficient processing flow and resource conservation.

CN224382061UActive Publication Date: 2026-06-19四川禾牧机械制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
四川禾牧机械制造有限公司
Filing Date
2025-06-18
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In existing technologies, the stress release process for silicon rod edge material is complex, inefficient, and affects processing efficiency.

Method used

Design a material stress splitting production line, including a support frame, conveyor rollers, heating components, rapid cooling components, and drying components. The conveyor rollers continuously transport the material, and the heating and rapid cooling components achieve rapid heating and cooling of the material. Combined with the drying components, the cooling water is removed, forming an efficient processing flow.

Benefits of technology

It enables continuous material production, improves processing efficiency, saves resources by recycling cooling water, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224382061U_ABST
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Abstract

The utility model discloses a material stress splitting production line, including production line box, support frame, conveying roller, conveying drive part, heating assembly, quick cooling assembly and drying assembly, support frame fixedly arranged in production line box, a plurality of conveying rollers are rotationally arranged on the support frame, all conveying rollers are arranged on the same horizontal plane, conveying drive part is fixedly arranged on the support frame and is used for driving the rotation of conveying roller, heating assembly, quick cooling assembly and drying assembly all are arranged in production line box and all are with the material cooperation on conveying roller, and quick cooling assembly is arranged between heating assembly and drying assembly. Under the action of conveying drive part, the conveying roller in production line box will transport material from one end to the other end, in the transportation process, heating assembly heats the material, and the material is quickly cooled through quick cooling assembly after heating, so that the continuity production of material is realized, and the processing efficiency can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of silicon material processing technology, and in particular to a material stress splitting production line. Background Technology

[0002] Edge material is leftover material generated during silicon rod processing. Edge material can be reused after processing, which can effectively avoid material waste. Before reuse, edge material needs to be crushed. In order to improve the crushing effect, stress release is required before crushing. The existing stress release technology involves heating the material in a heating device, and then taking out the heated material and putting it into water for rapid cooling to achieve stress release. This working method is complicated and has low processing efficiency. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a material stress splitting production line.

[0004] The objective of this utility model is achieved through the following technical solution:

[0005] A material stress splitting production line includes a production line box, a support frame, conveyor rollers, a conveying drive component, a heating component, a rapid cooling component, and a drying component. The support frame is fixedly installed inside the production line box. Multiple conveyor rollers are rotatably mounted on the support frame, and all conveyor rollers are arranged on the same horizontal plane. The conveying drive component is fixedly installed on the support frame and is used to drive the conveyor rollers to rotate. The heating component, the rapid cooling component, and the drying component are all installed inside the production line box and all cooperate with the material on the conveyor rollers. The rapid cooling component is located between the heating component and the drying component.

[0006] Furthermore, two adjacent conveying rollers on the support frame are connected by a first chain drive, and the output end of the conveying drive is connected to one of the conveying rollers by a second chain drive.

[0007] Furthermore, the conveying rollers on the support frame are arranged at equal intervals.

[0008] Furthermore, the heating assembly includes a first heating plate and a second heating plate. The first heating plate is disposed on the upper side of the production line box and cooperates with the upper surface of the material, and the second heating plate is disposed on the lower side of the production line box and cooperates with the lower surface of the material.

[0009] Furthermore, the rapid cooling assembly includes a water collection tank, an upper spray head, a lower spray head, a water pump, a spray drive component, and a water collection tank. The water collection tank is sealed and fixedly installed on the inner wall of the production line box. The upper spray head and the lower spray head are both fixedly installed inside the production line box, with the material located between the upper spray head and the lower spray head. The upper spray head and the lower spray head are both sealed and connected to the output port of the water pump. The input port of the water pump is sealed and connected to the water collection tank. The water collection tank is located directly below the water collection tank and cooperates with the water collection tank. The water pump is connected to the output shaft of the spray drive component.

[0010] Furthermore, the drying assembly includes a fan and an air cutter head. The fan is fixedly mounted on the top of the production line box and engages with the upper surface of the material. The air cutter head is fixedly mounted on the lower part of the production line box and engages with the lower surface of the material.

[0011] Furthermore, a dust cover that works in conjunction with the fan is provided on the top of the production line box.

[0012] The beneficial effects of this utility model are:

[0013] 1) In this technology, under the action of the conveying drive, the conveying rollers in the production line box transport the material from one end to the other. During the transportation process, the heating component heats the material. After the material is heated, it is quickly cooled by the fast cooling component. This enables continuous production of materials and can effectively improve processing efficiency.

[0014] 2) In this technology, setting a first heating plate and a second heating plate can efficiently heat the material.

[0015] 3) In this technology, the cooling water can be recycled by using a water collection tank, a water pump and a water collection tank together, which can effectively save water resources. Attached Figure Description

[0016] Figure 1 This is a three-dimensional connection structure diagram of this production line;

[0017] Figure 2 This is a diagram of the internal connection structure of this production line;

[0018] Figure 3 This is a diagram of the transmission connection structure for the conveyor drive component;

[0019] In the diagram, 1-production line box, 2-support frame, 3-conveyor roller, 4-conveyor drive component, 5-material, 6-first chain, 7-second chain, 8-first heating plate, 9-second heating plate, 10-water collection tank, 11-upper nozzle, 12-lower nozzle, 13-water pump, 14-spray drive component, 15-collecting water tank, 16-fan, 17-air cutter head, 18-dust cover. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] See Figures 1-3 This utility model provides a technical solution:

[0022] A material stress splitting production line includes a production line box 1, a support frame 2, conveyor rollers 3, a conveyor drive 4, a heating component, a rapid cooling component, and a drying component. The support frame 2 is fixedly installed inside the production line box 1. Multiple conveyor rollers 3 are rotatably mounted on the support frame 2, all of which are positioned on the same horizontal plane. The conveyor drive 4 is fixedly installed on the support frame 2 and drives the conveyor rollers 3 to rotate. The heating component, rapid cooling component, and drying component are all installed inside the production line box 1 and cooperate with the material 5 on the conveyor rollers 3. The rapid cooling component is positioned between the heating component and the drying component. The conveyor rollers 3 on the support frame 2 are evenly spaced. The production line box 1 has openings at both ends; one opening facilitates the feeding of the material to be processed, and the other opening serves as the material outlet. The support frame 2, fixed inside the production line box 1, is used to mount the conveyor rollers 3, which transport the material 5. The conveyor drive 4 is a motor (as in the prior art) that drives the conveyor rollers 3 to rotate. The heating component heats the material 5, the rapid cooling component directly and rapidly cools the heated material 5, and the drying component removes cooling water from the material 5.

[0023] In some embodiments, two adjacent conveying rollers 3 on the support frame 2 are connected by a first chain 6, and the output end of the conveying drive 4 is connected to one of the conveying rollers 3 by a second chain 7. During operation, it is necessary to ensure that each conveying roller 3 rotates, preferably synchronously, without affecting the processing of the material 5. Therefore, two adjacent conveying rollers 3 are connected by the first chain 6, and the conveying drive 4 drives the conveying rollers 3 to rotate via the second chain 7.

[0024] In some embodiments, the heating assembly includes a first heating plate 8 and a second heating plate 9. The first heating plate 8 is disposed on the upper side of the production line box 1 and engages with the upper surface of the material 5, and the second heating plate 9 is disposed on the lower side of the production line box 1 and engages with the lower surface of the material 5. Both the first heating plate 8 and the second heating plate 9 are electromagnetic heating plates in the prior art. The first heating plate 8 and the second heating plate 9 simultaneously heat the material 5 in the middle, allowing the material 5 to be heated more quickly.

[0025] In some embodiments, the rapid cooling assembly includes a water collection tank 10, an upper nozzle 11, a lower nozzle 12, a water pump 13, a spray drive 14, and a water collection tank 15. The water collection tank 10 is sealed and fixedly disposed on the inner wall of the production line box 1. The upper nozzle 11 and the lower nozzle 12 are both fixedly disposed inside the production line box 1, with the material 5 located between the upper nozzle 11 and the lower nozzle 12. The upper nozzle 11 and the lower nozzle 12 are both sealed and connected to the output port of the water pump 13. The input port of the water pump 13 is sealed and connected to the water collection tank 15. The water collection tank 15 is disposed directly below the water collection tank 10 and cooperates with the water collection tank 10. The water pump 13 is connected to the output shaft of the spray drive 14. The spray drive 14 is a motor in the prior art. The spray drive 14 drives the water pump 13 in the prior art to work. The water pump 13 draws cooling water from the collection tank 15 and then delivers it to the upper nozzle 11 and the lower nozzle 12 in the prior art through pipelines. The upper nozzle 11 sprays water on the upper surface of the material 5 and the lower nozzle 12 sprays water on the lower surface of the material 5. The water after cooling the material enters the water collection tank 10 and the water in the water collection tank 10 flows into the collection tank 15, thus realizing the recycling of cooling water.

[0026] In some embodiments, the drying assembly includes a fan 16 and an air cutter head 17. The fan 16 is fixedly mounted on the top of the production line box 1 and engages with the upper surface of the material 5. The air cutter head 17 is fixedly mounted on the lower part of the production line box 1 and engages with the lower surface of the material 5. A dust cover 18 is provided on the top of the production line box 1 to engage with the fan 16. The fan 18 is a conventional fan and performs water removal on the upper surface of the material 5. The dust cover 18 prevents particulate impurities in the air from contaminating the material 5. The air cutter head 17 is a conventional high-speed air outlet and performs water removal on the lower surface of the material 5. The air cutter head 17 is connected to a conventional blower.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "other end", "coaxial", "one side", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "setting", "installation", "connection", "fixing", "hinged" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. A material stress splitting production line, characterized in that: The assembly includes a production line box (1), a support frame (2), conveyor rollers (3), a conveyor drive (4), a heating component, a rapid cooling component, and a drying component. The support frame (2) is fixedly installed inside the production line box (1). Multiple conveyor rollers (3) are rotatably installed on the support frame (2). All the conveyor rollers (3) are installed on the same horizontal plane. The conveyor drive (4) is fixedly installed on the support frame (2) and is used to drive the conveyor rollers (3) to rotate. The heating component, the rapid cooling component, and the drying component are all installed inside the production line box (1) and all cooperate with the material (5) on the conveyor rollers (3). The rapid cooling component is installed between the heating component and the drying component.

2. The material stress splitting production line according to claim 1, characterized in that: The two adjacent conveying rollers (3) on the support frame (2) are connected by a first chain (6), and the output end of the conveying drive (4) is connected to one of the conveying rollers (3) by a second chain (7).

3. A material stress splitting production line according to claim 1 or 2, characterized in that: The conveying rollers (3) on the support frame (2) are arranged at equal intervals.

4. A material stress splitting production line according to claim 1 or 2, characterized in that: The heating assembly includes a first heating plate (8) and a second heating plate (9). The first heating plate (8) is disposed on the upper side of the production line box (1) and cooperates with the upper surface of the material (5). The second heating plate (9) is disposed on the lower side of the production line box (1) and cooperates with the lower surface of the material (5).

5. A material stress splitting production line according to claim 1 or 2, characterized in that: The rapid cooling assembly includes a water collection tank (10), an upper nozzle (11), a lower nozzle (12), a water pump (13), a spray drive (14), and a water collection tank (15). The water collection tank (10) is sealed and fixedly installed on the inner wall of the production line box (1). The upper nozzle (11) and the lower nozzle (12) are both fixedly installed inside the production line box (1), and the material (5) is located between the upper nozzle (11) and the lower nozzle (12). The upper nozzle (11) and the lower nozzle (12) are both sealed and connected to the output port of the water pump (13). The input port of the water pump (13) is sealed and connected to the water collection tank (15). The water collection tank (15) is located directly below the water collection tank (10) and cooperates with the water collection tank (10). The water pump (13) is connected to the output shaft of the spray drive (14).

6. A material stress splitting production line according to claim 1 or 2, characterized in that: The drying assembly includes a fan (16) and an air cutter head (17). The fan (16) is fixedly mounted on the top of the production line box (1) and engages with the upper surface of the material (5). The air cutter head (17) is fixedly mounted on the lower part of the production line box (1) and engages with the lower surface of the material (5).

7. A material stress splitting production line according to claim 6, characterized in that: The top of the production line box (1) is provided with a dust cover (18) that works in conjunction with the fan (16).