An inductive welding structure capable of reinforcing EPS impact resistance

Abstract

The utility model relates to the field of automobile manufacturing, concretely relates to an inductance welding structure capable of strengthening EPS impact resistance. The structure includes the contact plate PLUS connected with the inductance and is arranged as a flat plate structure, the overall bending distance of the contact plate PLUS is close to the front, and the bending angle is arranged as 90 DEG plus or minus 1 DEG. The gap between the contact plate PLUS and the inductance choke is 2-3mm. Compared with the prior art, the utility model cancels the convex hull of the original contact plate Plus and Plus2 and changes into a flat plate structure, so that the overall bending distance is close to the front, the bending angle is unchanged, and potential welding prestress is eliminated; the gap between the front PLUS and the inductance choke is unchanged, and the bending angle is unchanged before welding. Through structure optimization, the impact resistance of the welding spot is improved, and disconnection failure is avoided.

Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing, specifically to an inductor welding structure that can enhance the impact resistance of EPS. Background Technology

[0002] In the industry, inductors are typically soldered using a bump soldering method. This method results in a small contact area at the solder joints, as shown below. Figure 1-2 As shown, the existing inductor bump connection welding structure has a limited contact area, consisting only of the protruding surface of the bump. This results in insufficient impact resistance after welding and a risk of solder joint detachment. Utility Model Content

[0003] To address the aforementioned problems, this invention provides an inductor welding structure that enhances the impact resistance of EPS (expanded power supplies). This welding structure improves the impact resistance of the solder joints and effectively prevents detachment and failure. The specific technical solution is as follows:

[0004] An inductor welding structure that can enhance the impact resistance of EPS includes a contact plate PLUS that connects to the inductor, which is configured as a flat plate. The overall bending distance of the contact plate PLUS is forward, and the bending angle is set to 90°±1°.

[0005] Furthermore, the gap between the contact plate PLUS and the inductor choke is 2-3mm.

[0006] This invention eliminates the protruding bulges of the original contact plates Plus and Plus2, replacing them with a flat plate structure. This allows for a forward bending distance while maintaining the same bending angle (90°±1°), eliminating potential welding pre-stress. Before and after welding, the gap between Plus and the inductor choke remains unchanged, as does the bending angle. Through structural optimization, the impact resistance of the weld joints is improved, preventing detachment and failure. Attached Figure Description

[0007] Figure 1 Schematic diagram of existing inductive welding bump welding technology;

[0008] Figure 2 A schematic diagram of the contact plate PLUS structure of a prior art inductor;

[0009] Figure 3 A schematic diagram of the contact plate PLUS structure of the inductor of this utility model;

[0010] Figure 4 This utility model provides a schematic diagram of an inductor welding structure that enhances the impact resistance of EPS. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] like Figure 3-4 As shown, an inductor welding structure that enhances the impact resistance of EPS includes a contact plate PLUS connected to the inductor, which is configured as a flat plate. The overall bending distance of the contact plate PLUS is forward, and the bending angle is set to 90°±1°. The gap between the contact plate PLUS and the inductor choke is 2-3mm.

[0013] Compared with existing technologies, this invention eliminates the protrusions of the original contact plates Plus and Plus2, replacing them with a flat plate structure; this allows the overall bending distance to be forward while maintaining the same bending angle (90°±1°), eliminating potential welding prestress; the gap between Plus and the inductor choke remains unchanged before and after welding, and the bending angle remains the same. Through structural optimization, the impact resistance of the weld joint is improved, preventing detachment failure.

[0014] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.

Claims

1. An inductor welding structure that enhances the impact resistance of EPS, characterized in that: The contact plate PLUS, which connects to the inductor, is designed as a flat plate. The overall bending distance of the contact plate PLUS is forward, and the bending angle is set to 90°±1°.

2. The inductor welding structure for enhancing the impact resistance of EPS according to claim 1, characterized in that: The gap between the contact plate PLUS and the inductor choke is 2-3mm.

Images