A color master batch processing melt extrusion device
The detachable extrusion head design, combined with connecting rods, connecting plates, and positioning components, solves the problem of inconvenient extrusion head disassembly in existing technologies, enabling convenient installation and disassembly, and improving production efficiency and sealing performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BINGFENG (ANHUI) TECHNOLOGY CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-23
AI Technical Summary
In existing masterbatch processing equipment, the connection between the extrusion head and the extrusion device is mostly through bolts or welding, which makes disassembly inconvenient or impossible.
The extrusion head features a detachable connection design. Through the cooperation of the connecting rod, connecting plate, and positioning component, the extrusion head and the connector can be plugged in and connected. The locking component ensures stability and simplifies the installation and disassembly process.
It enables convenient installation and removal of the extrusion head, reduces operational complexity, improves production efficiency, and enhances the sealing performance of the connection.
Smart Images

Figure CN224391857U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of color masterbatch processing technology, specifically relating to a color masterbatch processing melt extrusion device. Background Technology
[0002] Masterbatch, also known as color masterbatch or color seed, is a new type of special colorant for polymer materials, also called pigment preparation. Masterbatch is mainly used in plastics. It consists of three basic elements: pigment or dye, carrier, and additives. It is an aggregate made by uniformly loading an extraordinary amount of pigment into resin, and can be called a pigment concentrate. Therefore, its coloring power is higher than that of the pigment itself.
[0003] Molten masterbatch material needs to be processed into finished products through components such as extruders and molds. During the extrusion of molten material, the required outlet size of the extruder head varies depending on the mold and production speed. Therefore, it is necessary to adapt the appropriate extruder head according to the situation. Currently, most extruder heads are connected to the extrusion device by bolts or welding, which is inconvenient or impossible to disassemble. Therefore, this application proposes a melt extrusion device for processing masterbatch. Utility Model Content
[0004] The purpose of this utility model is to provide a color masterbatch processing melt extrusion device to solve the problem mentioned in the background art that the extrusion head is mostly connected to the extrusion device by bolts or welding, which makes disassembly inconvenient or impossible.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a color masterbatch processing melt extrusion device, comprising a base plate, a power unit, an extrusion rod, and a material cylinder. The power unit is mounted on the base plate and connected to the extrusion rod. The material cylinder is provided with a feed hole for feeding.
[0006] The outlet end of the barrel for material discharge is provided with a connector, and the connector is provided with a detachable extrusion head for extruding the molten masterbatch material.
[0007] The connector is provided with a connecting rod and a connecting plate for connecting to the extrusion head and providing guidance and positioning;
[0008] The connector is provided with a positioning element for fixing and loosening the connection between the connector and the extrusion head. The extrusion head is provided with a first positioning hole that cooperates with the positioning element and is perpendicular to the connecting rod. The connector is provided with a second positioning hole that cooperates with the positioning element and is aligned with the first positioning hole.
[0009] Preferably, a funnel-shaped feed cylinder is provided at the feed inlet.
[0010] Preferably, four connecting rods are provided, and the four connecting rods are respectively aligned with the four corners of the extrusion head, and the connecting rods are installed on the connector.
[0011] Preferably, a pad is provided at the connecting plate, and the pad is installed on the joint.
[0012] Preferably, the extrusion head is provided with a locking component for locking and releasing the positioning element.
[0013] Preferably, the locking assembly includes a locking block disposed perpendicular to the positioning member and a locking box that slides with the locking block.
[0014] Preferably, the locking assembly further includes a spring for assisting the movement of the locking block.
[0015] Preferably, the locking assembly further includes a push-pull rod mounted on the locking block for easy manual pushing and pulling.
[0016] Preferably, the locking box is provided with a guide groove, which cooperates with the push-pull rod, and the positioning component is provided with a locking groove that matches the locking block.
[0017] Preferably, one side of the connector is provided with a conical portion, and the extruder head is provided with a conical groove that mates with the conical portion.
[0018] Beneficial effects:
[0019] This utility model provides a masterbatch processing melt extrusion device. During the process of inserting the extruder head into the connector, the connecting rod and connecting plate need to be aligned with the corresponding parts of the extruder head. The extruder head is slowly pushed until it is fully inserted into the connector. At this time, the extruder head and the connector can only slide relative to each other left and right. Then, a positioning component is inserted into the extruder head and connector from a direction perpendicular to the connecting rod and connecting plate, which restricts the tendency of the extruder head and connector to move relative to each other left and right. In this way, the assembly work between the extruder head and the connector is completed. When the extruder head and the connector are connected, the connecting rod, connecting plate and other components guide the movement of the extruder head during installation and disassembly, which is relatively smooth. Moreover, the installation and disassembly of the extruder head can be achieved by simply inserting and pulling the corresponding components. There are only two steps, which makes the installation and disassembly of the extruder head more convenient. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the masterbatch processing melt extrusion device of this utility model;
[0021] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;
[0022] Figure 3This is a front view of the color masterbatch processing melt extrusion device of this utility model;
[0023] Figure 4 In this utility model Figure 3 Enlarged structural diagram at point B;
[0024] Figure 5 This is a schematic diagram of the internal structure of the color masterbatch processing melt extrusion device of this utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Base plate; 2. Power unit; 3. Extrusion rod; 4. Material barrel; 5. Feed barrel; 6. Connector; 7. Extrusion head; 8. Connecting rod; 9. Connecting plate; 10. Pad plate; 11. Positioning component; 12. Locking assembly; 1201. Locking block; 1202. Locking box; 1203. Push-pull rod; 1204. Spring. Detailed Implementation
[0027] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.
[0028] like Figures 1-5 As shown in the figure, the present invention provides a color masterbatch processing melt extrusion device, including a base plate 1, a power unit 2, an extrusion rod 3, and a barrel 4. The power unit 2 is mounted on the base plate 1 and is connected to the extrusion rod 3. The power unit 2 is a servo motor and can drive the extrusion rod 3 to rotate. The part of the extrusion rod 3 corresponding to the part inside the barrel 4 is provided with spirally distributed blades. When the extrusion rod 3 rotates, it can drive the blades to rotate, thereby pushing the material after the color masterbatch is melted in the barrel 4 to move, and finally pushing the material after the color masterbatch is melted out from the extrusion head 7. The power unit 2 and the extrusion rod 3 can be connected by a commonly used coupling.
[0029] Specifically, a feed hole for feeding is provided at the material cylinder 4, and a funnel-shaped feed cylinder 5 is provided at the feed hole.
[0030] To facilitate the replacement and assembly of the extruder head 7, a connector 6 is provided at the outlet end of the barrel 4 for material discharge. The connector 6 is fixedly connected to the barrel 4 by bolts, and a detachable extruder head 7 is provided at the connector 6 for extruding the molten masterbatch material.
[0031] Specifically, the connector 6 is provided with a connecting rod 8 and a connecting plate 9 for connecting to the extrusion head 7 and providing guidance and positioning. There are four connecting rods 8, and the four connecting rods 8 are respectively aligned with the four corners of the extrusion head 7. The connecting rods 8 are installed on the connector 6. The connecting plate 9 is provided with a pad 10, and the pad 10 is installed on the connector 6.
[0032] More specifically, the connector 6 is provided with a positioning element 11 for fixing and loosening the connection between the connector 6 and the extrusion head 7. The extrusion head 7 is provided with a first positioning hole that cooperates with the positioning element 11 and is perpendicular to the connecting rod 8. The connector 6 is provided with a second positioning hole that cooperates with the positioning element 11 and is aligned with the first positioning hole. The positioning element 11 can be connected to the first positioning hole and the second positioning hole by plugging or by threading.
[0033] The extruder head 7 and the connector 6 are connected by a plug-in connection. During the process of inserting the extruder head 7 into the connector 6, the corresponding parts of the connecting rod 8 and the connecting plate 9 need to be aligned with the extruder head 7. The extruder head 7 is slowly pushed until it is fully inserted into the connector 6. At this time, the extruder head 7 and the connector 6 can only slide relative to each other from left to right. Then, the positioning part 11 is inserted into the extruder head 7 and the connector 6. The positioning part 11 is inserted into the extruder head 7 and the connector 6 from a direction perpendicular to the connecting rod 8 and the connecting plate 9, which restricts the tendency of the extruder head 7 and the connector 6 to move relative to each other from left to right. In this way, the assembly work between the extruder head 7 and the connector 6 is completed. When the extruder head 7 and the connector 6 are connected, the connecting rod 8, the connecting plate 9 and other components guide the movement of the extruder head 7 during installation and disassembly, which is relatively smooth. Moreover, the installation and disassembly of the extruder head 7 can be achieved by simply inserting and pulling the corresponding parts. There are only two steps, so the installation and disassembly of the extruder head 7 is relatively convenient.
[0034] To prevent the positioning component 11 from becoming loose during use of the extruder head 7, a locking assembly 12 for locking and releasing the positioning component 11 is provided at the extruder head 7. The locking assembly 12 includes a locking block 1201 perpendicular to the positioning component 11, a locking box 1202 that slides with the locking block 1201, a push-pull rod 1203 mounted on the locking block 1201 for easy manual pushing and pulling, and a spring 1204 that assists in the movement of the locking block 1201. The spring 1204 is a metal spring with a length of 5cm and a wire diameter of 6mm.
[0035] Specifically, the locking box 1202 is provided with a guide groove, which cooperates with the push-pull rod 1203, and the positioning component 11 is provided with a locking groove that matches the locking block 1201.
[0036] The locking component 12 can lock the position of the positioning member 11, mainly after the positioning member 11 is inserted into the extruder head 7 and the connector 6, to prevent the positioning member 11 from loosening during the use of the extruder head 7.
[0037] For reference Figure 5The connector 6 has a conical section on one side, and the extruder 7 has a conical groove that mates with the conical section. The channels inside the connector 6 and the extruder 7 are connected through the conical section and the conical groove. The conical section and the conical groove can increase the contact area at the connection between the connector 6 and the extruder 7, improve the sealing performance at the connection between the connector 6 and the extruder 7, and prevent the molten masterbatch material from leaking from the connector 6 and the extruder 7.
[0038] In summary, this utility model provides a masterbatch processing melt extrusion device. The extruder head 7 and the connector 6 are connected by an insertion method. During the process of inserting the extruder head 7 into the connector 6, the connecting rod 8 and the connecting plate 9 need to be aligned with the corresponding parts of the extruder head 7. The extruder head 7 is slowly pushed until it is fully inserted into the connector 6. At this time, the extruder head 7 and the connector 6 can only slide relative to each other left and right. Then, the positioning member 11 is inserted into the extruder head 7 and the connector 6. The positioning member 11 is inserted into the extruder head 7 and the connector 6 from a direction perpendicular to the connecting rod 8 and the connecting plate 9, which restricts the tendency of the extruder head 7 and the connector 6 to move relative to each other left and right. In this way, the assembly work between the extruder head 7 and the connector 6 is completed. When the extruder head 7 and the connector 6 are connected, the connecting rod 8, the connecting plate 9 and other components guide the movement of the extruder head 7 during installation and disassembly, which is relatively smooth. Moreover, the installation and disassembly of the extruder head 7 can be achieved by simply inserting and pulling the corresponding components. There are only two steps, so the installation and disassembly of the extruder head 7 is relatively convenient.
[0039] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.
Claims
1. A masterbatch processing melt extrusion device, comprising a base plate (1), a power unit (2), an extrusion rod (3), and a barrel (4), characterized in that, The power unit (2) is installed on the base plate (1) and is connected to the extrusion rod (3). The material cylinder (4) is provided with a feed hole for feeding. The material cylinder (4) is provided with a connector (6) at the outlet end for material discharge, and a detachable extrusion head (7) for extruding molten masterbatch material is provided at the connector (6). The connector (6) is provided with a connecting rod (8) and a connecting plate (9) for connecting to the extrusion head (7) and providing guidance and positioning; The connector (6) is provided with a positioning element (11) for fixing and loosening the connection between the connector (6) and the extrusion head (7). The extrusion head (7) is provided with a first positioning hole that cooperates with the positioning element (11) and is perpendicular to the connecting rod (8). The connector (6) is provided with a second positioning hole that cooperates with the positioning element (11) and is aligned with the first positioning hole.
2. The color masterbatch processing melt extrusion device as described in claim 1, characterized in that, A funnel-shaped feed cylinder (5) is provided at the feed inlet.
3. The color masterbatch processing melt extrusion apparatus as described in claim 1, characterized in that, The connecting rods (8) are provided in four parts, and the four connecting rods (8) are respectively aligned with the four corners of the extrusion head (7). The connecting rods (8) are installed on the connector (6).
4. The color masterbatch processing melt extrusion apparatus as described in claim 3, characterized in that, A pad (10) is provided at the connecting plate (9), and the pad (10) is installed on the connector (6).
5. The color masterbatch processing melt extrusion apparatus as described in claim 1, characterized in that, The extrusion head (7) is provided with a locking component (12) for locking and releasing the positioning member (11).
6. The color masterbatch processing melt extrusion apparatus as described in claim 5, characterized in that, The locking assembly (12) includes a locking block (1201) disposed perpendicular to the positioning member (11) and a locking box (1202) that slides with the locking block (1201).
7. The color masterbatch processing melt extrusion apparatus as described in claim 6, characterized in that, The locking assembly (12) also includes a spring (1204) for assisting the movement of the locking block (1201).
8. The masterbatch processing melt extrusion apparatus as described in claim 7, characterized in that, The locking assembly (12) also includes a push-pull rod (1203) mounted on the locking block (1201) for easy manual pushing and pulling.
9. The color masterbatch processing melt extrusion apparatus as described in claim 8, characterized in that, The locking box (1202) is provided with a guide groove, which cooperates with the push-pull rod (1203). The positioning component (11) is provided with a locking groove that is compatible with the locking block (1201).
10. The color masterbatch processing melt extrusion apparatus as described in claim 1, characterized in that, The connector (6) has a cone-shaped part on one side, and the extrusion head (7) has a cone-shaped groove that mates with the cone-shaped part.