Rapid compounding device for explosion-proof laminated glass

Abstract

This utility model discloses a rapid lamination device for explosion-proof laminated glass, comprising a base, a pressing mechanism, and a heating assembly. The pressing mechanism is movably connected to the base via a sliding block. The sliding block contains a screw and a handwheel, enabling horizontal movement. The heating assembly includes a bracket, a heating plate, and an arc-shaped heat insulation cover. The heating plate, in conjunction with a temperature control module, achieves uniform heating, and the reflective coating on the inner side of the heat insulation cover improves thermal efficiency. An elastic pad with anti-slip texture is provided on one side of the sliding block to enhance clamping stability. This application features a compact structure and convenient operation. Through heating and precise pressure application, it significantly improves the lamination efficiency of laminated glass, ensuring a stable and consistent production process, thereby improving the quality of explosion-proof laminated glass.

Description

Technical Field

[0001] This utility model relates to the field of glass processing equipment technology, and in particular to a rapid lamination device for explosion-proof laminated glass. Background Technology

[0002] Explosion-proof laminated glass, due to its excellent safety performance and impact resistance, is widely used in construction, automotive, and aerospace industries. In the production process of explosion-proof laminated glass, the lamination process is one of the key steps, and its quality directly affects the product's performance and service life. Currently, the lamination of explosion-proof laminated glass typically employs traditional hot-pressing or vacuum lamination equipment. While these devices can achieve basic lamination functions, they still have many shortcomings in practical applications. For example, existing equipment has complex operating procedures and low lamination efficiency, making it difficult to meet the needs of large-scale production. Simultaneously, traditional equipment is prone to uneven temperature distribution and unstable pressure control during heating and pressurization, resulting in inconsistent lamination quality and affecting the overall performance of the product. Furthermore, existing lamination equipment often lacks the ability to quickly adjust and adapt to different glass specifications, demonstrating insufficient flexibility in facing diverse production demands. Therefore, how to design a rapid lamination device that can improve lamination efficiency, ensure lamination quality, and adapt to the production of various glass specifications has become a pressing technical challenge. This utility model aims to overcome the shortcomings of existing technologies through innovative structural design and technical solutions, providing technical support for the efficient production of explosion-proof laminated glass. Utility Model Content

[0003] The purpose of this utility model is to provide a rapid lamination device for explosion-proof laminated glass, which solves the problems mentioned in the background art.

[0004] This invention is achieved by a rapid lamination device for explosion-proof laminated glass, which mainly consists of a base, a pressing mechanism mounted on the base, and a heating component mounted on one side of the base.

[0005] Furthermore, the pressing mechanism is movably connected to the base via a sliding block. The sliding block has a screw inside and a handwheel connected to the screw on the outside. The base has a threaded groove that matches the screw, allowing the sliding block to move horizontally on the base.

[0006] Furthermore, the heating assembly includes a bracket, a heating plate mounted on the bracket, and a heat insulation cover fixed to the top of the bracket. The heating plate is used to heat the laminated glass evenly, and the heat insulation cover is designed in an arc shape to reduce heat loss.

[0007] Furthermore, the bracket is equipped with a temperature control module corresponding to the heating plate, and the inside of the heat insulation cover is equipped with a reflective coating to improve thermal efficiency.

[0008] Furthermore, an elastic pad is provided on the side of the sliding block away from the pressing mechanism, and the surface of the elastic pad is provided with anti-slip texture to enhance clamping stability.

[0009] This invention features a compact structure and convenient operation, significantly improving the lamination efficiency of laminated glass. It uses a heating component to uniformly heat the glass and a pressing mechanism to apply precise pressure, ensuring stability and consistency during the lamination process, thereby enhancing the production quality of explosion-proof laminated glass. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0011] Figure 2 This is a schematic diagram of the installation of this utility model.

[0012] The attached diagram is labeled as follows: 1. Base; 2. Pressing mechanism; 3. Sliding block; 4. Screw; 5. Handwheel; 6. Threaded groove; 7. Heating component; 8. Bracket; 9. Heating plate; 10. Heat insulation cover; 11. Temperature control module; 12. Reflective coating; 13. Elastic pad; 14. Anti-slip texture. Detailed Implementation

[0013] This utility model relates to a rapid lamination device for explosion-proof laminated glass, and its specific implementation method is described in detail with reference to the accompanying drawings. Figure 1 As shown, the core structure of the device includes a base 1, a pressing mechanism 2 mounted on the base 1, and a heating assembly 7 located on one side of the base 1. The base 1 serves as the foundation of the entire device, supporting other functional modules and ensuring the stability of the overall structure. The base 1 has a threaded groove 6, which engages with the screw 4 in the sliding block 3 to achieve horizontal movement. The sliding block 3 is connected to a handwheel 5 via the screw 4. The operator can rotate the handwheel 5 to drive the screw 4, thereby moving the sliding block 3 horizontally along the threaded groove 6. This design allows the sliding block 3 to be flexibly positioned on the base 1 to accommodate the processing needs of laminated glass of different sizes.

[0014] The pressing mechanism 2 is a key component for achieving laminated glass bonding, and its core lies in the design of the sliding block 3 and the application of the elastic gasket 13. For example... Figure 2As shown, an elastic pad 13 is fixed to the side of the sliding block 3 away from the pressing mechanism 2, and the surface of the elastic pad 13 is provided with anti-slip texture 14. The design of the anti-slip texture 14 can effectively enhance the stability of the laminated glass during clamping and avoid processing errors caused by uneven pressure or slippage. In addition, the elastic pad 13 is made of a highly elastic material, which can evenly distribute the force when pressure is applied, reducing the risk of damage to the surface of the laminated glass, while ensuring the uniformity of pressure transmission. The movement range of the sliding block 3 is determined by the matching accuracy of the screw 4 and the threaded groove 6. The operator can precisely control the position of the sliding block 3 by manually rotating the handwheel 5, thereby realizing the precise positioning and pressing operation of the laminated glass.

[0015] The heating component 7 is another important part of this invention. Its main function is to uniformly heat the laminated glass to promote the adhesion between the interlayer film and the glass substrate. Figure 2 As shown, the heating assembly 7 includes a support 8, a heating plate 9, a heat insulation cover 10, and a temperature control module 11. The support 8 provides support for the entire heating assembly 7, and its structural design fully considers stability and heat dissipation performance. The heating plate 9 is fixed to the support 8 and is used to directly heat the laminated glass. A high-efficiency electric heating element is embedded inside the heating plate 9, enabling rapid heating and maintaining a constant temperature. The temperature control module 11 is connected to the heating plate 9 and is used to monitor and adjust the temperature of the heating plate 9 in real time to ensure the uniformity and controllability of the heating process. The heat insulation cover 10 has an arc-shaped design and is fixed to the top of the support 8. Its inner side is coated with a reflective coating 12. The reflective coating 12 reflects the heat emitted by the heating plate 9 back to the heating area, thereby improving thermal efficiency and reducing heat loss. This design not only reduces energy consumption but also effectively avoids interference from the external environment in the heating process.

[0016] In actual operation, the laminated glass to be laminated is first placed on the base 1, and the position of the sliding block 3 is adjusted by manually rotating the handwheel 5 to ensure that the elastic pad 13 is in close contact with one side of the laminated glass. At this time, the anti-slip texture 14 of the elastic pad 13 can effectively prevent the laminated glass from shifting during the subsequent pressing process. Then, the heating assembly 7 is started, and the target temperature of the heating plate 9 is set through the temperature control module 11. After the heating plate 9 starts working, the heat it generates is concentrated on the surface of the laminated glass through the reflective coating 12 of the heat insulation cover 10, so that it reaches a suitable lamination temperature. During this process, the arc-shaped design of the heat insulation cover 10 can minimize the outward diffusion of heat, thereby improving heating efficiency and shortening heating time.

[0017] Once the laminated glass is heated to the predetermined temperature, the operator continues to rotate handwheel 5, causing sliding block 3 to drive elastic pad 13 to apply appropriate pressure to the laminated glass. Since the movement range of sliding block 3 can be precisely controlled by screw 4 and threaded groove 6, the applied pressure can be ensured to be uniform and stable. Under the combined action of pressure and temperature, a strong bond is formed between the interlayer of the laminated glass and the glass substrate, thus completing the lamination process. Throughout the operation, the high elasticity of elastic pad 13 automatically compensates for stress differences caused by uneven thickness or minor surface irregularities of the laminated glass, further improving the lamination quality.

[0018] This novel rapid lamination device has wide applicability and can be applied to the production of various specifications and types of explosion-proof laminated glass. For example, in the automotive glass manufacturing industry, this device can efficiently complete the lamination process of windshields; in the architectural glass industry, it can be used to produce large-area safety glass. Regardless of the application scenario, this device significantly improves production efficiency through its compact structural design and convenient operation. Furthermore, due to the efficient temperature control system and heat insulation design of the heating component 7, the device effectively reduces energy consumption during operation, meeting the energy-saving and environmental protection requirements of modern industry.

[0019] To further verify the practical effect of this utility model, a specific case is described below. Assume that a piece of explosion-proof laminated glass with dimensions of 1500mm × 800mm × 6mm needs to be processed, with an interlayer thickness of 0.76mm. First, the glass is placed on the base 1, and the position of the sliding block 3 is adjusted so that the elastic pad 13 is aligned with the edge of the glass. Then, the heating assembly 7 is activated, and the temperature of the heating plate 9 is set to 120℃. After approximately 5 minutes of heating, the glass surface temperature reaches suitable bonding conditions. Next, the pressure is gradually increased by rotating the handwheel 5 until the pressure applied to the glass by the elastic pad 13 reaches 0.5MPa. Maintaining this pressure for approximately 10 minutes, the interlayer of the laminated glass is completely bonded to the glass substrate, and the bonding process is successfully completed. Testing shows that the bonding strength and optical properties of the finished glass meet the relevant standard requirements, indicating that the rapid bonding device of this utility model has excellent processing performance and reliability.

[0020] In summary, this invention achieves high efficiency and precision in the laminated glass lamination process by optimizing the design of the pressing mechanism 2 and the heating component 7. Its core innovations include the screw drive design of the sliding block 3 and the base 1, the application of anti-slip texture 14 on the elastic gasket 13, and the design of the arc-shaped heat insulation cover 10 and reflective coating 12 on the heating component 7. These technical features not only improve the ease of operation and processing accuracy of the device but also significantly improve the thermal efficiency and energy consumption during the lamination process. From both structural design and practical application perspectives, this invention possesses high practical value and market potential.

[0021] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid lamination device for explosion-proof laminated glass, characterized in that, The device mainly consists of a base (1), a pressing mechanism (2) set on the base (1), and a heating component (7) set on one side of the base (1). The pressing mechanism (2) is movably connected to the base (1) through a sliding block (3). The sliding block (3) is provided with a screw (4) inside and a handwheel (5) connected to the screw (4) on the outside. The base (1) is provided with a threaded groove (6) that matches the screw (4).

2. The rapid lamination device for explosion-proof laminated glass according to claim 1, characterized in that: The heating assembly (7) includes a bracket (8), a heating plate (9) mounted on the bracket (8), and a heat insulation cover (10) fixed to the top of the bracket (8). The bracket (8) is provided with a temperature control module (11) corresponding to the heating plate (9).

3. The rapid lamination device for explosion-proof laminated glass according to claim 2, characterized in that: The heat shield (10) has an arc-shaped design, and the inner side of the heat shield (10) is provided with a reflective coating (12).

4. The rapid lamination device for explosion-proof laminated glass according to claim 1, characterized in that: An elastic pad (13) is provided on the side of the sliding block (3) away from the pressing mechanism (2), and the surface of the elastic pad (13) is provided with anti-slip texture (14).

5. The rapid lamination device for explosion-proof laminated glass according to claim 1, characterized in that: The sliding block (3) is connected to the handwheel (5) via the screw (4), and the screw (4) cooperates with the threaded groove (6) on the base (1) to achieve horizontal movement.

6. The rapid lamination device for explosion-proof laminated glass according to claim 2, characterized in that: The heating plate (9) is used to heat the laminated glass, and the temperature control module (11) is used to monitor and adjust the temperature of the heating plate (9) in real time.

7. The rapid lamination device for explosion-proof laminated glass according to claim 4, characterized in that: The elastic pad (13) is made of a highly elastic material, and the anti-slip texture (14) is used to enhance clamping stability.

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