An automatic waste collection and hoisting system

By combining a three-point liquid level suspension ball sensor with a PLC device, the problems of overflow and idling of the waste liquid pump body in traditional single-point sensor control are solved, realizing precise control of waste liquid collection and ensuring safe and reliable waste liquid discharge.

CN224394588UActive Publication Date: 2026-06-23ZHEJIANG DONGKAI SEMICON TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG DONGKAI SEMICON TECH CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Traditional single-point sensor control of waste liquid pumps is prone to overflow and dry running, making it impossible to accurately control waste liquid discharge.

Method used

The system employs a three-point liquid level suspension ball sensor in conjunction with a PLC device to achieve multi-point control of the liquid level sensing in the waste liquid collection box. The low liquid level suspension ball sensor shuts off the pump, the medium liquid level suspension ball sensor turns on the pump, and the high liquid level suspension ball sensor triggers an alarm, ensuring accurate discharge of waste liquid.

Benefits of technology

It enables accurate control of waste liquid collection, avoids overflow and idling, and improves the accuracy and safety of liquid level control.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224394588U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of waste liquid collection automatic lifting systems, for waste liquid collection, including waste liquid collection box, pumping device, liquid level sensing device and PLC device;The input end of the waste liquid collection box is communicated with waste liquid input pipe;The liquid level sensing device is located inside waste liquid collection box, and the pumping device and liquid level sensing device are electrically connected with PLC device;The input end of the pumping device is communicated with waste liquid collection box, and the output end of the pumping device is communicated with waste liquid collection tank inside.The beneficial effect: effectively through the alarm signal of PLC device, the liquid level control of waste liquid is more accurate, realizes multipoint control.
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Description

Technical Field

[0001] This utility model relates to the field of waste liquid collection, and in particular to an automatic lifting system for waste liquid collection. Background Technology

[0002] Corrosive waste liquids from laboratories, medical facilities, and industrial production are collected in containers for unified storage. When the containers are full, the waste liquid needs to be drained.

[0003] However, when determining whether to discharge waste liquid from a container, traditional single-point sensors used to control the pump level are prone to overflow and idling. Utility Model Content

[0004] Purpose of the utility model: The purpose of this utility model is to solve the problems in the prior art and provide an automatic lifting system for waste liquid collection.

[0005] Technical solution: An automatic lifting system for waste liquid collection is proposed, which includes a waste liquid collection box, a pumping device, a liquid level sensing device and a PLC device;

[0006] The input end of the waste liquid collection box is connected to the waste liquid input pipe;

[0007] The liquid level sensing device is located inside the waste liquid collection box, and the liquid pumping device and the liquid level sensing device are electrically connected to the PLC device.

[0008] The input end of the liquid extraction device is connected to the inside of the waste liquid collection box, and the output end of the liquid extraction device is connected to the inside of the waste liquid collection tank.

[0009] The liquid level sensing device includes a low liquid level suspended ball sensor, a medium liquid level suspended ball sensor, and a high liquid level suspended ball sensor.

[0010] Preferably, the liquid extraction device includes a pneumatic waste liquid lift pump, the input end of which is connected to the bottom end of the waste liquid collection box.

[0011] Preferably, the input end of the pneumatic waste liquid lifting pump is connected to a first filter.

[0012] Preferably, the gas input end of the pneumatic waste liquid lifting pump is connected to a compressed air source, and the gas output end of the pneumatic waste liquid lifting pump is connected to an exhaust pipe.

[0013] Preferably, the gas output end of the pneumatic waste liquid lift pump is also connected to the waste liquid collection box.

[0014] Preferably, the compressed air input end of the pneumatic waste liquid lifting pump is connected to a first manual valve, a second filter, and a first solenoid valve electrically connected to the PLC device; wherein the first solenoid valve and the first manual valve are connected in parallel and then the second filter is connected in series.

[0015] Preferably, the input end of the pneumatic waste liquid booster pump is connected to the waste liquid collection tank via a second manual valve.

[0016] Preferably, the output end of the pneumatic waste liquid lifting pump is connected to a third manual valve.

[0017] Preferably, the pipe connecting the waste liquid collection box and the exhaust pipe is equipped with a fourth manual valve;

[0018] The pipeline connecting the input end of the pneumatic waste liquid lifting pump to the waste liquid collection box is equipped with a fifth manual valve.

[0019] Preferably, the low-level suspended ball sensor, the medium-level suspended ball sensor, and the high-level suspended ball sensor are electrically connected to the PLC device through a junction box. Beneficial effects

[0020] By performing three-point detection inside the waste liquid collection box, the opening and closing of the pneumatic waste liquid lift pump can be accurately controlled. When the low liquid level is reached by the suspended ball sensor, the pneumatic waste liquid lift pump is effectively shut off. When the waste liquid reaches the medium liquid level by the suspended ball sensor, the pneumatic waste liquid lift pump is effectively opened to discharge the waste liquid. When the waste liquid reaches the high liquid level by the suspended ball sensor, an alarm signal is effectively generated through the PLC device, making the liquid level control of the waste liquid more accurate and realizing multi-point control. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure label:

[0023] 1. Waste liquid collection box; 2. PLC device; 3. Waste liquid input pipe; 4. Low liquid level suspended ball sensor; 5. Medium liquid level suspended ball sensor; 6. High liquid level suspended ball sensor; 7. Waste liquid collection tank; 8. Pneumatic waste liquid lift pump; 9. First filter; 10. Exhaust pipe; 11. First solenoid valve; 12. First manual valve; 13. Second filter; 14. Second manual valve; 15. Third manual valve; 16. Fourth manual valve; 17. Fifth manual valve. Detailed Implementation

[0024] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Example

[0025] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "comprising" and similar expressions used herein mean that the element or object preceding the word covers the element or object listed following the word and its equivalents, but does not exclude other elements or objects.

[0027] In response to the problems existing in the current technology, combined with Figure 1 An automatic lifting system for waste liquid collection, used for waste liquid collection.

[0028] Includes waste liquid collection box 1, liquid pumping device, liquid level sensing device and PLC device 2;

[0029] The input end of the waste liquid collection box 1 is connected to the waste liquid input pipe 3;

[0030] The liquid level sensing device is located inside the waste liquid collection box 1, and the liquid pumping device and the liquid level sensing device are electrically connected to the PLC device 2.

[0031] The input end of the liquid extraction device is connected to the waste liquid collection box 1, and the output end of the liquid extraction device is connected to the waste liquid collection tank 7.

[0032] The liquid level sensing device includes a low liquid level suspended ball sensor 4, a medium liquid level suspended ball sensor 5, and a high liquid level suspended ball sensor 6.

[0033] Specifically, the low-level suspended ball sensor 4, the medium-level suspended ball sensor 5, and the high-level suspended ball sensor 6 are used to open and close the pumping device according to the different liquid levels in the waste liquid collection box 1.

[0034] In some specific embodiments, the low liquid level suspended ball sensor 4 and the medium liquid level suspended ball sensor 5 trigger the start of the pump. The pump stops running when the suspended ball of the low liquid level suspended ball sensor 4 falls. Based on the number of times the pneumatic waste liquid lifting pump 8 runs per day (which can be set to 3 times), a pre-alarm is added to prevent leakage from upstream equipment.

[0035] The liquid dispensing timeout alarm design is designed to prevent abnormal situations such as float level sensor failure or continuous liquid flow from upstream equipment.

[0036] It also features a bypass design, allowing the bypass pump to be used to force liquid injection if the float malfunctions.

[0037] In some specific embodiments, when the waste liquid reaches above the low level and also reaches the upper or high level, the PLC starts the first solenoid valve 11 and the pneumatic waste liquid lifting pump 8 to work. When the liquid level drops below the low level, the PLC device 2 closes the solenoid valve and the pneumatic pump stops.

[0038] When the waste liquid reaches above the low level and also reaches the upper or high level, the PLC starts the first solenoid valve 11 and the pneumatic waste liquid lifting pump 8. When the liquid level drops below the low level, the PLC device 2 closes the first solenoid valve 11 and the pneumatic pump stops.

[0039] In some specific embodiments, the liquid extraction device includes a pneumatic waste liquid lift pump 8, the input end of which is connected to the bottom of the waste liquid collection box 1, and can effectively extract the waste liquid at the bottom of the waste liquid collection box.

[0040] In some specific embodiments, the input end of the pneumatic waste liquid lifting pump 8 is connected to a first filter 9, which facilitates a certain filtering effect on the waste liquid in the waste liquid collection box 1.

[0041] In some specific embodiments, the gas input end of the pneumatic waste liquid lifting pump 8 is connected to a compressed air source, and the gas output end of the pneumatic waste liquid lifting pump 8 is connected to the exhaust pipe 10. The compressed air source facilitates the start-up of the pneumatic waste liquid lifting pump 8, and excess gas can be discharged through the exhaust pipe 10.

[0042] In some specific embodiments, the gas output end of the pneumatic waste liquid lifting pump 8 is also connected to the waste liquid collection box 1, so that the excess waste gas in the waste liquid collection box 1 can be discharged through the exhaust pipe 10.

[0043] In some specific embodiments, the waste liquid collection box 1 is a waste liquid tank made of PP or SUS material, which effectively avoids corrosion and rust.

[0044] In some specific embodiments, the compressed air input end of the pneumatic waste liquid lifting pump 8 is connected to a first manual valve 12, a second filter 13, and a first solenoid valve 11 electrically connected to the PLC device 2; wherein the first solenoid valve 11 and the first manual valve 12 are connected in parallel and the second filter 13 is connected in series, so as to facilitate the opening and closing of the first solenoid valve 11 and the second filter 13 by the PLC device, and to facilitate the manual opening of the pneumatic waste liquid lifting pump 8 by the first manual valve 12;

[0045] This facilitates effective air filtration through the second filter 13.

[0046] In some specific embodiments, the input end of the pneumatic waste liquid lifting pump 8 is connected to the waste liquid collection tank 7 through the second manual valve 14, which facilitates the manual opening and closing of the waste liquid input through the second manual valve 14.

[0047] In some specific embodiments, the output end of the pneumatic waste liquid lifting pump 8 is connected to a third manual valve 15, which facilitates opening and closing the output of the pneumatic waste liquid lifting pump 8 through the third manual valve 15.

[0048] In some specific embodiments, the pipe connecting the waste liquid collection box 1 and the exhaust pipe 10 is equipped with a fourth manual valve 16;

[0049] The pipeline connecting the input end of the pneumatic waste liquid lifting pump 8 to the waste liquid collection box 1 is equipped with a fifth manual valve 17, which allows for manual opening and closing of the output end of the waste liquid collection box 1.

[0050] In some specific embodiments, the low liquid level suspended ball sensor 4, the medium liquid level suspended ball sensor 5, and the high liquid level suspended ball sensor 6 are electrically connected to the PLC device 2 through a junction box.

[0051] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An automatic lifting system for waste liquid collection, used for waste liquid collection, characterized in that, It includes a waste liquid collection box (1), a liquid pumping device, a liquid level sensing device, and a PLC device (2). The input end of the waste liquid collection box (1) is connected to the waste liquid input pipe (3); The liquid level sensing device is located inside the waste liquid collection box (1), and the liquid pumping device and the liquid level sensing device are electrically connected to the PLC device (2). The input end of the pumping device is connected to the waste liquid collection box (1), and the output end of the pumping device is connected to the waste liquid collection tank (7). The liquid level sensing device includes a low liquid level suspended ball sensor (4), a medium liquid level suspended ball sensor (5), and a high liquid level suspended ball sensor (6).

2. The automatic lifting system for waste liquid collection according to claim 1, characterized in that, The pumping device includes a pneumatic waste liquid lift pump (8), the input end of which is connected to the bottom end of the waste liquid collection box (1).

3. The automatic lifting system for waste liquid collection according to claim 2, characterized in that, The input end of the pneumatic waste liquid lifting pump (8) is connected to a first filter (9).

4. The automatic lifting system for waste liquid collection according to claim 2, characterized in that, The gas input end of the pneumatic waste liquid lifting pump (8) is connected to a compressed air source, and the gas output end of the pneumatic waste liquid lifting pump (8) is connected to an exhaust pipe (10).

5. The automatic lifting system for waste liquid collection according to claim 4, characterized in that, The gas output end of the pneumatic waste liquid lift pump (8) is also connected to the waste liquid collection box (1).

6. The automatic lifting system for waste liquid collection according to claim 2, characterized in that, The compressed air input end of the pneumatic waste liquid lifting pump (8) is connected to a first manual valve (12), a second filter (13), and a first solenoid valve (11) electrically connected to the PLC device (2). The first solenoid valve (11) and the first manual valve (12) are connected in parallel and then connected in series with the second filter (13).

7. The automatic lifting system for waste liquid collection according to claim 2, characterized in that, The input end of the pneumatic waste liquid lifting pump (8) is connected to the waste liquid collection tank (7) through the second manual valve (14).

8. The automatic lifting system for waste liquid collection according to claim 2, characterized in that, The output end of the pneumatic waste liquid lifting pump (8) is connected to a third manual valve (15).

9. The automatic lifting system for waste liquid collection according to claim 5, characterized in that, The waste liquid collection box (1) is connected to the exhaust pipe (10) by a fourth manual valve (16). The pipeline connecting the input end of the pneumatic waste liquid lifting pump (8) to the waste liquid collection box (1) is equipped with a fifth manual valve (17).

10. The automatic lifting system for waste liquid collection according to claim 5, characterized in that, The low-level suspended ball sensor (4), the medium-level suspended ball sensor (5), and the high-level suspended ball sensor (6) are electrically connected to the PLC device (2) through a junction box.