A snap-in mounted motor circuit breaker
The snap-on installation structure and flexible rod design solve the problem of cumbersome operation of circuit breakers on guide rails, enabling convenient installation and disassembly, and ensuring the stable connection and safety of the circuit breaker.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SAIDE ELECTRIC CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-06-23
AI Technical Summary
The existing circuit breakers are cumbersome to install and remove, especially when there is limited space on the back of the guide rail, making it difficult to open the clips. In addition, the metal connecting plate is easily corroded and jammed by debris, which affects the convenience and safety of disassembly and assembly.
It adopts a snap-on installation structure, including an upper snap-on plate, a lower snap-on plate, and a flexible rod. The circuit breaker is fixed by snap-on fasteners in the guide rail groove. The elasticity of the flexible rod enables convenient installation and disassembly. The positioning section and the snap-on block ensure a stable connection. Combined with screw connection, it achieves simple fixation.
It enables convenient installation and removal of circuit breakers on the guide rail, reduces the difficulty of operation, avoids the problem of space limitation on the back of the guide rail and jamming of metal connecting plates, and improves the efficiency and safety of disassembly and assembly.
Smart Images

Figure CN224400327U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of snap-on circuit breaker technology, and more particularly to a snap-on motor circuit breaker. Background Technology
[0002] A circuit breaker is a switching device capable of closing, carrying, and interrupting current under normal circuit conditions, and capable of closing, carrying, and interrupting current under abnormal circuit conditions within a specified time. It can automatically disconnect the circuit in the event of severe overload, short circuit, or undervoltage faults, and has been widely used. Existing circuit breakers are typically connected to DIN rails or mounting plates. When connected to a DIN rail, a spring-loaded clip is installed on the back of the circuit breaker's base. Removing the circuit breaker requires reaching behind the rail and manually releasing the clip. However, the limited space behind the rail often makes it difficult to observe the clip's location and remove the circuit breaker. When connected to a mounting plate, a sliding metal connecting plate is pushed out from the upper and lower edges of the circuit breaker from a storage slot on the back of the base. The metal connecting plate has screw holes; screws are used to fix the circuit breaker to the mounting plate. This process is cumbersome, and the metal connecting plate can become stuck in the storage slot due to debris or corrosion. Therefore, designing a snap-on motor circuit breaker that improves ease of installation and disassembly, is less affected by guide rails, and eliminates the risk of electric arc has become an urgent technical problem to be solved. Summary of the Invention
[0003] To solve the above problems, the present invention provides a snap-fit motor circuit breaker.
[0004] The present invention relates to a snap-fit motor circuit breaker, comprising a front housing and a base connected by screws. The back of the base is provided with a guide rail groove for connecting a guide rail. The guide rail groove is provided with a snap fastener for locking the guide rail. The snap fastener includes an upper snap plate, a lower snap plate, and an elastic rod. The lower snap plate is located at the lower edge of the guide rail groove, and the upper snap plate is located on both sides of the upper edge of the guide rail groove. The elastic rod includes a positioning section in the middle and springs at both ends. The upper edge of the guide rail groove is provided with a positioning groove that matches the positioning section. The positioning section is locked in the positioning groove. The springs extend to the inner side of the upper snap plate and their ends are inclined towards the lower edge of the guide rail groove.
[0005] With the above structure, the circuit breaker is fixed to the guide rail by the guide rail being held in the guide rail groove, with the upper and lower clamping plates respectively securing the upper and lower parts of the guide rail. When installing the circuit breaker, first use the upper clamping plate to hook the back of the guide rail from above. Insert the top of the guide rail between the inner side of the upper clamping plate and the inner wall of the guide rail groove. The top of the guide rail contacts the spring of the elastic rod inside the upper clamping plate, while the bottom, against the lower clamping plate, cannot fully enter the guide rail groove. At this point, further insert the guide rail upwards, using the guide rail to compress the inclined spring, causing the spring to bend upwards until it fits against the upper edge of the guide rail groove. The bottom of the guide rail moves upwards, offsetting from the lower clamping plate, allowing the guide rail to fully enter the guide rail groove. Then release the circuit breaker; the spring, under its own elastic force, returns to its original position, pressing against the top of the guide rail. The circuit breaker is pushed upwards, causing the upper and lower clamping plates to simultaneously hook onto the back of the guide rail, thus securing the circuit breaker to the guide rail. When removing the circuit breaker, it is moved in the reverse direction according to the circuit breaker's movement trajectory during installation, causing the lower and upper clamping plates to leave the back of the guide rail in sequence, separating the circuit breaker from the guide rail. The positioning section is locked in the positioning groove to prevent the elastic rod from sliding to the side and falling out of the guide rail groove. This achieves the simultaneous hooking of the upper and lower clamping plates onto the back of the guide rail, fixing the circuit breaker to the guide rail. Simply press down on the circuit breaker to separate the lower clamping plate from the guide rail, and then move the circuit breaker upwards while rotating it forward to remove it from the guide rail. This is not limited by the size of the space behind the guide rail, reducing the difficulty of disassembling and assembling the circuit breaker.
[0006] As a further improvement of this utility model, the positioning section is an upwardly protruding and hollow arc structure, the inner wall of the positioning groove fits against the outer side of the positioning section, and the positioning groove is also provided with a locking block for inserting into the hollow part of the positioning section.
[0007] With the above structure, the positioning section is an upwardly protruding and hollow arc structure. The inner wall of the positioning groove fits with the outer side of the positioning section, eliminating the movement space of the positioning section in the positioning groove. Then, the locking block is inserted into the hollow part of the positioning section to prevent the positioning section from falling down out of the positioning groove.
[0008] As a further improvement of this utility model, the end of the spring is provided with a horizontal pressing rod, which is perpendicular to the spring and extends to the side of the upper locking plate; the locking block is provided with a guide slope that narrows the bottom.
[0009] With the above structure, by pressing the pressing rod downwards from the side of the upper plate, the spring bends downwards until it is misaligned with the upper plate. While pressing the pressing rod down, the pressing rod is pushed out of the guide rail groove. After the springs at both ends of the elastic rod are pushed out of the guide rail groove in sequence, the upper plate is no longer obstructing the movement. Pulling the spring causes the positioning section to move into the groove of the positioning slot. The worn elastic rod is then removed and replaced to ensure that the elastic rod on the circuit breaker has sufficient elastic force to support the circuit breaker. When installing the elastic rod, the operation can be performed in the same direction as when removing the elastic rod. First, push the spring into the positioning groove, insert the locking block into the hollow part of the positioning section, and then press the pressing rod down to bend the spring downwards. Align the upper plate with the guide rail groove, push the pressing rod to move it into the guide rail groove, release the pressing rod, and the spring will move upward to the inside of the upper plate due to its own elasticity; alternatively, the elastic rod can be fully inserted into the guide rail groove first, push the elastic rod upward, the spring will move to the inside of the upper plate, the pressing rod will move to the side of the upper plate, and the positioning section will enter the positioning groove from the upper edge of the guide rail groove. During the process, the positioning section first contacts the bottom of the guide slope and moves upward along the guide slope. It adapts to the gradually protruding locking block by the elastic deformation of the positioning section until the top of the positioning section completely passes the locking block, the positioning section fits against the inner wall of the positioning groove, and the locking block is inserted into the hollow part of the positioning section.
[0010] As a further improvement of this utility model, the inner side of the upper plate is provided with a first snap-fit inclined surface that narrows the bottom, and the outer side of the lower plate is provided with a second snap-fit inclined surface that narrows the top.
[0011] With the above structure, the upper plate has a first snap-fit slope on its inner side that narrows the bottom, and the lower plate has a second snap-fit slope on its outer side that narrows the top. When the upper plate hooks onto the back of the guide rail from above, the first snap-fit slope contacts the guide rail, guiding the top of the guide rail to insert between the inner side of the upper plate and the inner wall of the guide rail groove. When the bottom of the guide rail moves upward to offset from the lower plate, the second snap-fit slope contacts the bottom of the guide rail. At this time, the bottom of the circuit breaker is pushed closer to the guide rail, and the second snap-fit slope presses the guide rail upward, assisting the bottom of the guide rail to move upward and enter the guide rail groove.
[0012] As a further improvement of this utility model, the back of the base is also provided with an integrally formed connecting plate, which is respectively set on the upper and lower edges of the base, and the connecting plate is provided with screw holes that run through the front and back.
[0013] With the above structure, the connecting plate is directly set on the upper and lower edges of the back of the base. The connecting plate has screw holes that run through the front and back. The connecting plate is fixed to the mounting plate by screws passing through the screw holes, which realizes the simple fixed installation of the circuit breaker. Attached Figure Description
[0014] Figure 1 The diagram shown is a structural schematic of this utility model.
[0015] Figure 2 The diagram shows the structure of the positioning groove in part A.
[0016] 1-Base, 2-Guide rail groove, 3-Upper clamping plate, 4-Lower clamping plate, 5-Positioning section, 6-Spring, 7-Positioning groove, 8-Clamping block, 9-Pressing rod, 10-Guide slope, 11-First clamping slope, 12-Second clamping slope, 13-Connecting plate, 14-Screw hole. Detailed Implementation
[0017] like Figures 1-2 The diagram shows a snap-fit motor circuit breaker, comprising a front housing and a base 1 connected by screws. The back of the base 1 is provided with a guide rail groove 2 for connecting a guide rail. The guide rail groove 2 is provided with a snap fastener for locking the guide rail. The snap fastener includes an upper snap plate 3, a lower snap plate 4, and an elastic rod. The lower snap plate 4 is located at the lower edge of the guide rail groove 2, and the upper snap plate 3 is located on both sides of the upper edge of the guide rail groove 2. The elastic rod includes a positioning section 5 in the middle and springs 6 at both ends. The upper edge of the guide rail groove 2 is provided with a positioning groove 7 that matches the positioning section 5. The positioning section 5 is snapped into the positioning groove 7. The springs 6 extend to the inner side of the upper snap plate 3 and their ends are inclined towards the lower edge of the guide rail groove 2.
[0018] The circuit breaker is fixed to the guide rail by the upper clamping plate 3 and the lower clamping plate 4 respectively clamping the upper and lower parts of the guide rail within the guide rail groove 2. When installing the circuit breaker, first use the upper clamping plate 3 to hook the back of the guide rail from above, inserting the top of the guide rail between the inner side of the upper clamping plate 3 and the inner wall of the guide rail groove 2. The top of the guide rail contacts the spring 6 of the elastic rod inside the upper clamping plate 3, while the bottom, against the lower clamping plate 4, cannot fully enter the guide rail groove 2. At this point, further insert the guide rail upwards, using the guide rail to compress the inclined spring 6, causing the spring 6 to bend upwards until it fits against the upper edge of the guide rail groove 2. The bottom of the guide rail is offset upwards from the lower clamping plate 4, allowing the guide rail to fully enter the guide rail groove 2. Then, release the circuit breaker; the spring 6 returns to its original position under its own elastic force, pressing against the top of the guide rail. Push the circuit breaker upwards so that the upper clamping plate 3 and the lower clamping plate 4 simultaneously hook onto the back of the guide rail, thus fixing the circuit breaker on the guide rail. When removing the circuit breaker, move it in the reverse direction according to the movement trajectory of the circuit breaker during installation, so that the lower clamping plate 4 and the upper clamping plate 3 leave the back of the guide rail in sequence, and the circuit breaker separates from the guide rail. The positioning section 5 is locked in the positioning groove 7 to prevent the elastic rod from sliding to the side and falling out of the guide rail groove 2. This achieves the simultaneous hooking of the upper clamping plate 3 and the lower clamping plate 4 onto the back of the guide rail, fixing the circuit breaker on the guide rail. Simply press down on the circuit breaker to separate the lower clamping plate 4 from the guide rail, and move the circuit breaker upwards while rotating it forward to remove it from the guide rail. This is not limited by the size of the space behind the guide rail, reducing the difficulty of disassembling and assembling the circuit breaker.
[0019] The positioning section 5 is an upwardly protruding and hollow arc structure. The inner wall of the positioning groove 7 fits against the outer side of the positioning section 5. The positioning groove 7 is also provided with a locking block 8 for inserting into the hollow part of the positioning section 5.
[0020] The positioning segment 5 is an upwardly protruding and hollow arc structure. The inner wall of the positioning groove 7 fits against the outer side of the positioning segment 5, eliminating the movement space of the positioning segment 5 in the positioning groove 7. Then, the locking block 8 is inserted into the hollow part of the positioning segment 5 to prevent the positioning segment 5 from falling down out of the positioning groove 7.
[0021] The end of the spring 6 is provided with a horizontal pressing rod 9, which is perpendicular to the spring 6 and extends to the side of the upper locking plate 3; the locking block 8 is provided with a guide slope 10 that narrows the bottom.
[0022] By pressing down on the pressing rod 9 from the side of the upper plate 3, the spring 6 is bent downwards and offset from the upper plate 3. While pressing down on the pressing rod 9, the pressing rod 9 is pushed outwards from the guide rail groove 2. After the springs 6 at both ends of the elastic rod are pushed outwards from the guide rail groove 2, the upper plate 3 is no longer obstructing them. Pulling the springs 6 causes the positioning section 5 to move into the groove of the positioning groove 7. The worn elastic rod is removed and replaced to ensure that the elastic rod on the circuit breaker has sufficient elasticity to support the circuit breaker. When installing the elastic rod, the operation can be performed in the same direction as when removing the elastic rod. First, push the spring 6 into the positioning groove 7, insert the locking block 8 into the hollow part of the positioning section 5, and then press down on the pressing rod 9 to bend the spring 6 downwards and offset from the upper plate 3. Align the guide rail groove 2, push the pressing rod 9 to move into the guide rail groove 2, release the pressing rod 9, and the spring 6 moves upward to the inner side of the upper clamping plate 3 due to its own elasticity; or first, the elastic rod can be completely placed into the guide rail groove 2, push the elastic rod to move upward, the spring 6 moves to the inner side of the upper clamping plate 3, the pressing rod 9 moves to the side of the upper clamping plate 3, and the positioning segment 5 enters the positioning groove 7 from the upper edge of the guide rail groove 2. During the process, the positioning segment 5 first contacts the bottom of the guide slope 10 and moves upward along the guide slope 10. It adapts to the gradually protruding clamping block 8 by the elastic deformation of the positioning segment 5 until the top of the positioning segment 5 completely passes over the clamping block 8, the positioning segment 5 fits against the inner wall of the positioning groove 7, and the clamping block 8 is inserted into the hollow part of the positioning segment 5.
[0023] The inner side of the upper plate 3 is provided with a first snap-fit inclined surface 11 that narrows the bottom, and the outer side of the lower plate 4 is provided with a second snap-fit inclined surface 12 that narrows the top.
[0024] The upper plate 3 has a first snap-fit inclined surface 11 on its inner side that narrows the bottom, and the lower plate 4 has a second snap-fit inclined surface 12 on its outer side that narrows the top. When the upper plate 3 hooks onto the back of the guide rail from above, the first snap-fit inclined surface 11 contacts the guide rail, guiding the top of the guide rail to insert between the inner side of the upper plate 3 and the inner wall of the guide rail groove 2. When the bottom of the guide rail moves up and is about to be offset from the lower plate 4, the second snap-fit inclined surface 12 contacts the bottom of the guide rail. At this time, the bottom of the circuit breaker is pushed closer to the guide rail, and the second snap-fit inclined surface 12 presses the guide rail upward, assisting the bottom of the guide rail to move up and enter the guide rail groove 2.
[0025] The back of the base 1 is also provided with an integrally formed connecting plate 13. The connecting plate 13 is respectively set on the upper and lower edges of the base 1, and the connecting plate 13 is provided with screw holes 14 that run through the front and back.
[0026] The connecting plate 13 is directly set on the upper and lower edges of the back of the base 1. The connecting plate 13 has screw holes 14 that run through the front and back. The connecting plate 13 is fixed to the mounting plate by passing screws through the screw holes 14, which realizes the simple fixed installation of the circuit breaker.
Claims
1. A snap-fit motor circuit breaker, comprising a front housing and a base connected by screws, wherein the back of the base is provided with a guide rail groove for connecting a guide rail, and the guide rail groove is provided with a snap-fit for locking the guide rail, characterized in that: The buckle includes an upper clamping plate, a lower clamping plate, and an elastic rod. The lower clamping plate is located at the lower edge of the guide rail groove, and the upper clamping plate is located on both sides of the upper edge of the guide rail groove. The elastic rod includes a positioning section in the middle and springs at both ends. The upper edge of the guide rail groove is provided with a positioning groove that matches the positioning section. The positioning section is engaged in the positioning groove. The springs extend to the inner side of the upper clamping plate and their ends are inclined to the lower edge of the guide rail groove.
2. The snap-fit motor circuit breaker according to claim 1, characterized in that: The positioning section is an upwardly protruding and hollow arc structure. The inner wall of the positioning groove fits against the outer side of the positioning section. The positioning groove is also equipped with a locking block for inserting into the hollow part of the positioning section.
3. The snap-fit motor circuit breaker according to claim 2, characterized in that: The end of the spring is provided with a horizontal pressing rod, which is perpendicular to the spring and extends to the side of the upper plate; the block is provided with a guide slope that narrows the bottom.
4. A snap-fit motor circuit breaker according to claim 1, characterized in that: The upper plate has a first snap-fit slope on its inner side that narrows the bottom, and the lower plate has a second snap-fit slope on its outer side that narrows the top.
5. A snap-fit motor circuit breaker according to claim 1, characterized in that: The back of the base is also equipped with an integrally formed connecting plate, which is set on the upper and lower edges of the base respectively, and the connecting plate has screw holes that run through the front and back.