Double-z-axis needle type feeding and discharging winding device

Abstract

This utility model relates to the field of motor rotor winding technology, specifically a dual Z-axis needle-type loading and unloading winding device. The dual Z-axis needle-type loading and unloading winding device includes a dual Z-axis needle-type winding machine. A sound insulation component and a connecting component are mounted above the machine base of the dual Z-axis needle-type winding machine. The sound insulation component includes a sound insulation cover. With this utility model, workers can adjust the vertical position of the lifting plates located inside the inlet and outlet of the sound insulation cover by rotating two sets of handwheels according to actual usage needs. This reduces the opening size of the inlet and outlet, thereby reducing the leakage of noise from the dual Z-axis needle-type winding machine. The first, second, and third sound insulation cotton, along with the sealing frame, work together to absorb most of the noise generated during the operation of the dual Z-axis needle-type winding machine, effectively alleviating noise pollution and improving the factory's working environment.

Description

Technical Field

[0001] This utility model relates to the field of motor rotor winding technology, specifically a dual Z-axis needle-type loading and unloading winding device. Background Technology

[0002] To improve the production efficiency of motor rotors, dual Z-axis pin-type winding machines are currently used to rapidly wind copper wire onto the motor rotors during the production process. The technology of dual Z-axis pin-type winding machines is now relatively mature, enabling automatic feeding, winding, and unloading of motor rotors. However, during the winding process, multiple sets of motors and electric push rods within the dual Z-axis pin-type winding machine need to work together quickly and precisely. This rapid operation generates continuous mechanical noise, and the contact between the copper wire and the rotor produces a metallic clanging sound. Consequently, traditional dual Z-axis pin-type winding machines produce continuous noise during the winding process, causing noise pollution to the surrounding area and affecting the factory's working environment. To address these issues, technological innovations are being implemented based on existing dual Z-axis pin-type loading and unloading winding devices. Utility Model Content

[0003] The purpose of this invention is to provide a dual Z-axis needle-type loading and unloading winding device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a dual Z-axis needle-type loading and unloading winding device, comprising a dual Z-axis needle-type winding machine, wherein a sound insulation component and a connecting component are mounted on the machine base of the dual Z-axis needle-type winding machine, the sound insulation component includes a sound insulation cover, and the left and right sides of the sound insulation cover are respectively provided with an inlet and an outlet, the inlet and outlet of the sound insulation cover corresponding to the inlet and outlet of the dual Z-axis needle-type winding machine, the top of the inlet and outlet of the sound insulation cover is provided with a sliding groove, the front and rear sides of the two sets of sliding grooves are provided with guide grooves, a set of lifting plates is provided in the two sets of sliding grooves, the top of the two sets of lifting plates is provided with an installation port, the inner side wall of the installation port is provided with an annular limiting groove, the annular limiting groove is provided with a limiting ring, and the inner side wall of the limiting ring is provided with a... A set of screws, the bottom of which is set in the mounting port; two sets of threaded holes are evenly opened on the top of the soundproof cover, the threaded holes are connected to the sliding grooves, the screws are screwed into the threaded holes, and a handwheel is welded to the top of the screws through the threaded holes; a set of guide blocks are welded to the front and rear sides of the two sets of lifting plates, the guide blocks are set in the guide grooves; a first sound insulation cotton is adhered to the inner wall of the soundproof cover; a second sound insulation cotton is adhered to the opposite sides of the two sets of lifting plates; a sealing frame is set at the bottom of the soundproof cover; a positioning frame is welded to the bottom of the soundproof cover; the sealing frame is located on the outer ring of the positioning frame; an observation port is opened through the front side of the soundproof cover; a baffle is placed in the observation port; a third sound insulation cotton is adhered to the rear side of the baffle; and the connecting components are located on the front and rear sides of the soundproof cover and cooperate with the soundproof cover.

[0005] Preferably, the connecting assembly includes two sets of connecting plates, which are located on the front and rear sides of the soundproof cover, respectively. Pins and first springs are evenly arranged on opposite sides of the two sets of connecting plates, and a set of first handles is arranged on opposite sides of the two sets of connecting plates. First insertion holes are evenly opened on the front and rear sides of the soundproof cover, and the pins are inserted into the first insertion holes. The first springs are evenly arranged on the front and rear sides of the soundproof cover.

[0006] Preferably, the soundproof cover is placed on the outside of the machine base of the dual Z-axis needle winding machine, and the machine base of the dual Z-axis needle winding machine is provided with second insertion holes evenly on the front and rear sides. The pin passes through the first insertion hole of the soundproof cover and is inserted into the second insertion hole.

[0007] Preferably, the inner wall of the observation port of the soundproof cover is provided with mounting holes on both the upper and lower sides. A second spring is provided in the mounting hole. A set of round-headed pins is provided on the opposite side of the two sets of second springs. Positioning holes are provided on both the upper and lower sides of the baffle. The round-headed pins are inserted into the positioning holes. A second handle is provided on the front side of the baffle.

[0008] Preferably, the top of the machine base of the dual Z-axis needle winding machine is provided with a first slot and a second slot, and the first slot is located on the outer ring of the second slot.

[0009] Preferably, the sealing frame is inserted into the first slot, and the positioning frame is inserted into the second slot.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] In this utility model, by pulling the first handle outward, the pin can be separated from the second socket via the connecting plate, thereby removing the soundproof cover and facilitating the feeding and maintenance of the motor rotor of the double Z-axis needle winding machine. Pulling the second handle outward, the baffle can be pulled out, allowing the working status of the double Z-axis needle winding machine to be observed through the observation port, thus improving the practicality of the device.

[0012] Workers can adjust the vertical position of the lifting plates located inside the inlet and outlet of the soundproof cover according to actual usage needs, thereby reducing the opening size of the inlet and outlet and reducing the leakage of noise from the double Z-axis needle winding machine. The first sound insulation cotton, the second sound insulation cotton, the third sound insulation cotton and the sealing frame work together to absorb most of the noise generated when the double Z-axis needle winding machine is working, thus effectively alleviating the noise pollution generated by the double Z-axis needle winding machine and effectively improving the working environment of the factory. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a partial sectional view of the front of this utility model;

[0015] Figure 3 This is a right-side sectional view of the present invention.

[0016] In the diagram: 1. Soundproof cover; 11. First soundproofing cotton; 12. Lifting plate; 13. Limiting ring; 14. Screw; 15. Handwheel; 16. Second soundproofing cotton; 17. Sealing frame; 18. Positioning frame; 19. Guide block; 2. Connecting plate; 21. Pin; 22. First handle; 23. First spring; 3. Double Z-axis pin winding machine; 4. Baffle; 41. Second handle; 42. Round head pin; 43. Second spring; 44. Third soundproofing cotton. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3 A dual Z-axis needle-type loading and unloading winding device includes a dual Z-axis needle-type winding machine 3. A sound insulation component and a connecting component are mounted above the machine base of the dual Z-axis needle-type winding machine 3. The sound insulation component includes a sound insulation cover 1. An inlet and an outlet are respectively opened on the left and right sides of the sound insulation cover 1, corresponding to the inlet and outlet of the dual Z-axis needle-type winding machine 3. A sliding groove is opened at the top of both the inlet and outlet of the sound insulation cover 1. Guide grooves are opened on the front and rear sides of both sets of sliding grooves. A set of lifting plates 12 is slidably installed in each set of sliding grooves. The top of each of the two sets of soundproof covers 1 has a set of mounting ports. An annular limiting groove is formed on the inner wall of each mounting port. A limiting ring 13 is rotatably mounted within the annular limiting groove. A set of screws 14 is fixedly mounted on the inner wall of the limiting ring 13. The bottom of the screws 14 is positioned within the mounting port. The top of the soundproof cover 1 has two sets of threaded holes evenly spaced. These threaded holes are connected to sliding grooves. The screws 14 are screwed into the threaded holes. A handwheel 15 is welded to the top of each screw 14 through the threaded hole. A set of guide blocks 19 is welded to the front and rear sides of each of the two sets of lifting plates 12. The guide blocks 19 are slidably positioned within guide grooves. The handwheel 15 drives the screw 14 to rotate. When the screw 14 rotates and moves upward, it pulls the lifting plate 12 upward through the limit ring 13. The guide block 19 assists the lifting plate 12 to move up and down stably. By adjusting the up and down positions of the two sets of lifting plates 12, the opening size of the inlet and outlet of the soundproof cover 1 can be changed. The inner wall of the soundproof cover 1 is adhered with the first sound insulation cotton 11, and the opposite sides of the two sets of lifting plates 12 are adhered with the second sound insulation cotton 16. A sealing frame 17 is fixedly installed at the bottom of the soundproof cover 1, and a positioning frame 1 is welded to the bottom of the soundproof cover 1. 8. The sealing frame 17 is located on the outer ring of the positioning frame 18. An observation port is provided through the front side of the soundproof cover 1. A baffle 4 is placed inside the observation port. A third sound insulation cotton 44 is glued to the back side of the baffle 4. The first sound insulation cotton 11, the second sound insulation cotton 16, the third sound insulation cotton 44 and the sealing frame 17 work together to absorb most of the noise generated when the double Z-axis needle winding machine 3 is winding, thereby effectively alleviating the noise pollution generated by the double Z-axis needle winding machine 3 and effectively improving the working environment of the factory. The connecting components are located on the front and rear sides of the soundproof cover 1 and cooperate with the soundproof cover 1.

[0019] The connecting assembly includes two sets of connecting plates 2, which are located on the front and rear sides of the soundproof cover 1, respectively. Pins 21 and first springs 23 are evenly fixedly arranged on opposite sides of the two sets of connecting plates 2. A set of first handles 22 is fixedly arranged on opposite sides of the two sets of connecting plates 2. First insertion holes are evenly opened on the front and rear sides of the soundproof cover 1, and the pins 21 are inserted into the first insertion holes. The first springs 23 are evenly fixedly arranged on the front and rear sides of the soundproof cover 1. The soundproof cover 1 covers the double Z-axis needle winding... On the outside of the machine base of machine 3, the first spring 23 uses its own rebound force to drive the pin 21 to insert into the first and second insertion holes through the connecting plate 2, thereby fixing the soundproof cover 1 to the double Z-axis pin winding machine 3. Pulling the first handle 22 outward will cause the pin 21 to separate from the second insertion hole through the connecting plate 2, thereby removing the soundproof cover 1 and facilitating the maintenance of the double Z-axis pin winding machine 3. The double Z-axis pin winding machine 3 has second insertion holes evenly distributed on both the front and rear sides of the machine base, and the pin 21... The soundproof cover 1 is inserted through the first insertion hole and into the second insertion hole. The inner side wall of the observation port of the soundproof cover 1 is provided with mounting holes on both the upper and lower sides. A second spring 43 is fixedly installed in the mounting hole. A set of round-headed pins 42 is fixedly installed on the opposite side of the two sets of second springs 43. The upper and lower sides of the baffle 4 are provided with positioning holes. The round-headed pins 42 are inserted into the positioning holes. A second handle 41 is fixedly installed on the front side of the baffle 4. The round-headed pins 42 are inserted into the positioning holes by the second spring 43, thereby fixing the baffle 4 in the observation port. Pulling the second handle 41 outward can pull out the baffle 4, so that the working status of the double Z-axis needle winding machine 3 can be observed through the observation port. The top of the machine base of the double Z-axis needle winding machine 3 is provided with a first slot and a second slot. The first slot is located on the outer ring of the second slot. The sealing frame 17 is inserted into the first slot and the positioning frame 18 is inserted into the second slot. The positioning frame 18 can improve the connection stability between the soundproof cover 1 and the double Z-axis needle winding machine 3.

[0020] Working Principle: The dual Z-axis pin-type winding machine 3 is a relatively mature mechanical device that can automatically feed, wind, and unload motor rotors. Its working principle will not be elaborated upon here. The first spring 23 uses its own rebound force to drive the pin 21 through the connecting plate 2 into the first and second insertion holes, thus fixing the soundproof cover 1 onto the dual Z-axis pin-type winding machine 3. Pulling the first handle 22 outwards will cause the pin 21 to separate from the second insertion hole through the connecting plate 2, allowing the soundproof cover 1 to be removed. This facilitates the replenishment and maintenance of the motor rotor on the dual Z-axis pin-type winding machine 3. Turning the handwheel 15 drives the screw 14 to rotate. When the screw 14 rotates and moves upwards, it will pull the lifting plate 12 upwards through the limit ring 13. The guide block 19 assists in the stable up-and-down movement of the lifting plate 12, connecting the copper wire through the inlet of the soundproof cover 1 to the dual Z-axis pin-type winding machine 3 via an external wire feeder. When the dual Z-axis... After the needle winding machine 3 completes the winding of the motor rotor and discharges the material, the worker can take out the wound motor rotor through the discharge port of the soundproof cover 1. The worker can adjust the up and down position of the lifting plate 12 located in the inlet and outlet of the soundproof cover 1 according to the actual use needs, so as to reduce the opening size of the inlet and outlet, thereby reducing the leakage of the working noise of the double Z-axis needle winding machine 3. The first sound insulation cotton 11, the second sound insulation cotton 16, the third sound insulation cotton 44 and the sealing frame 17 work together to absorb most of the noise generated when the double Z-axis needle winding machine 3 is working, thereby effectively alleviating the noise pollution generated when the double Z-axis needle winding machine 3 is working and effectively improving the working environment of the factory. The second spring 43 drives the round head pin 42 to insert into the positioning hole, thereby fixing the baffle 4 in the observation port. Pulling the second handle 41 outward can pull out the baffle 4, so that the working status of the double Z-axis needle winding machine 3 can be observed through the observation port.

Claims

1. A dual Z-axis needle-type loading and unloading winding device, comprising a dual Z-axis needle-type winding machine (3), characterized in that: The double Z-axis needle winding machine (3) has a sound insulation component and a connecting component mounted on its upper part. The sound insulation component includes a sound insulation cover (1). The left and right sides of the sound insulation cover (1) are respectively provided with an inlet and an outlet. The inlet and outlet of the sound insulation cover (1) correspond to the inlet and outlet of the double Z-axis needle winding machine (3). The top of the inlet and outlet of the sound insulation cover (1) are provided with a sliding groove. The front and rear sides of the two sets of sliding grooves are provided with guides. The two sets of sliding grooves are each equipped with a set of lifting plates (12). The top of each set of lifting plates (12) is provided with a set of installation ports. The inner side wall of the installation port is provided with an annular limiting groove. The annular limiting groove is provided with a limiting ring (13). The inner side wall of the limiting ring (13) is provided with a set of screws (14). The bottom of the screws (14) is provided in the installation port. The top of the soundproof cover (1) is evenly provided with two sets of threaded holes. The threaded holes are connected to the sliding grooves. The screws (14) are screwed to the threaded holes. The top of the screws (14) passes through the threaded holes and is welded with a handwheel (15). The front and rear sides of each set of lifting plates (12) are each welded with a set of guide blocks (19). The guide blocks (19) are provided in the guide grooves. The inner side wall of the soundproof cover (1) is adhered with a first sound insulation cotton (11). The opposite sides of each set of lifting plates (12) are each adhered with a second sound insulation cotton (16). The bottom of the soundproof cover (1) is provided with a sealing frame (17), and the bottom of the soundproof cover (1) is welded with a positioning frame (18). The sealing frame (17) is located on the outer ring of the positioning frame (18). The front side of the soundproof cover (1) is provided with an observation port. A baffle (4) is placed in the observation port. A third sound insulation cotton (44) is glued to the back side of the baffle (4). The connecting component is located on the front and rear sides of the soundproof cover (1) and cooperates with the soundproof cover (1).

2. The dual Z-axis needle-type loading and unloading winding device according to claim 1, characterized in that: The connecting assembly includes two sets of connecting plates (2), which are located on the front and rear sides of the soundproof cover (1). The opposite sides of the two sets of connecting plates (2) are evenly provided with pins (21) and first springs (23). The opposite sides of the two sets of connecting plates (2) are each provided with a set of first handles (22). The front and rear sides of the soundproof cover (1) are evenly provided with first insertion holes. The pins (21) are inserted into the first insertion holes. The first springs (23) are evenly provided on the front and rear sides of the soundproof cover (1).

3. The dual Z-axis needle-type loading and unloading winding device according to claim 2, characterized in that: The soundproof cover (1) covers the outside of the machine base of the double Z-axis needle winding machine (3). The machine base of the double Z-axis needle winding machine (3) is provided with second insertion holes evenly on the front and rear sides. The pin (21) passes through the first insertion hole of the soundproof cover (1) and is inserted into the second insertion hole.

4. The dual Z-axis needle-type loading and unloading winding device according to claim 1, characterized in that: The observation port of the soundproof cover (1) has mounting holes on both the upper and lower sides of the inner wall. A second spring (43) is installed in the mounting hole. A set of round-headed pins (42) is installed on the opposite side of the two sets of second springs (43). The upper and lower sides of the baffle (4) have positioning holes. The round-headed pins (42) are inserted into the positioning holes. A second handle (41) is installed on the front side of the baffle (4).

5. A dual Z-axis needle-type loading and unloading winding device according to claim 3, characterized in that: The top of the machine base of the dual Z-axis needle winding machine (3) is provided with a first slot and a second slot, with the first slot located on the outer ring of the second slot.

6. The dual Z-axis needle-type loading and unloading winding device according to claim 5, characterized in that: The sealing frame (17) is inserted into the first slot, and the positioning frame (18) is inserted into the second slot.

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