High-viscosity conductive ink preparation kettle
The reactor design, which combines a shaking component with a stirring component, solves the problem of uneven mixing of high-viscosity conductive ink, achieving uniform distribution of ink components and precise temperature control, thereby improving the quality and stability of the ink.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 浙江浦江永进工贸有限公司
- Filing Date
- 2025-05-29
- Publication Date
- 2026-06-26
AI Technical Summary
During the preparation of high-viscosity conductive inks, ordinary stirring devices are insufficient to achieve thorough mixing of the components, resulting in uneven distribution and affecting ink quality.
The vessel body is designed with a combination of a shaking component and a stirring component. The worm gear mechanism driven by a servo motor makes the vessel body shake, and the cross-shaped stirring blades perform all-round stirring. With the help of a temperature detection and adjustment system, uniform mixing and temperature control are ensured.
This technology achieves uniform distribution of all components in high-viscosity conductive ink, improving ink quality and performance stability, and meeting the requirements for conductive materials in fields such as electronic circuits.
Smart Images
Figure CN224404941U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ink preparation equipment technology, and in particular to a high-viscosity conductive ink preparation kettle. Background Technology
[0002] High-viscosity conductive ink is a special type of ink with high viscosity and conductive properties, playing an important role in electronics, printed circuits, and other fields. Compared with ordinary inks, high-viscosity conductive ink has a higher viscosity, resulting in better adhesion and stability, allowing it to better maintain its shape during printing. It also possesses excellent conductivity, meeting the requirements for conductive materials in electronic circuits and other fields. In the preparation of high-viscosity conductive ink, various conductive materials, resins, solvents, and other raw materials need to be thoroughly and uniformly mixed to ensure the ink's conductivity and stability. Because high-viscosity ink has poor flow properties, ordinary stirring devices are insufficient to achieve thorough mixing, easily leading to uneven distribution of components and affecting ink quality. Therefore, a high-viscosity conductive ink preparation vessel is proposed. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background art by proposing a high-viscosity conductive ink preparation vessel.
[0004] The technical solution of this utility model is as follows: A high-viscosity conductive ink preparation vessel includes a vessel body, which includes a vessel frame and a vessel lid located at the top of the vessel frame. An assembly frame is provided below the vessel body, and a shaking component is provided on one side of the assembly frame. The shaking component includes a servo motor, and a worm gear is provided at the output end of the servo motor. A worm wheel meshes with the outer side of the worm gear. A stirring component is provided above the vessel body, and the stirring component includes a drive motor located on one side above the vessel body. The output end of the drive motor is connected to a transmission shaft. Multiple sets of stirring blades are provided on the outer ring of one end of the transmission shaft inside the vessel body. A temperature control component is provided on the vessel body, which includes a cooling mechanism located above the vessel body and a heating rod located below the vessel body. A feed hopper and a discharge pipe are also provided on the vessel body. An integrated central control unit is provided on one side of the vessel lid.
[0005] Preferably, the vessel body includes a protective outer layer and a preparation inner layer. Connecting columns are provided on both sides of the protective outer layer. One end of each connecting column is installed corresponding to the upper two sides of the assembly frame. The outer ring of one end of a set of connecting columns passes through one side of the assembly frame and is installed corresponding to the inner ring of the worm gear.
[0006] Preferably, a motor mount is provided on one side of the assembly frame, and the mounting end of the servo motor is installed correspondingly to the top of the motor mount. A fixing frame is also provided on one side of the assembly frame, and the outer rings of both ends of the worm are installed correspondingly to the fixing frame. The output end of the servo motor is installed correspondingly to one end of the worm. The outer ring of the worm wheel meshes with the outer ring of the worm. A protective plate is provided on the fixing frame to shield the outer sides of the worm and the worm wheel.
[0007] Preferably, a flange base is provided between the mounting end of the drive motor and one side of the vessel cover, the output end of the drive motor is installed corresponding to one end of the transmission shaft, a shaft hole is opened at the middle position on the vessel cover, one end of the transmission shaft passes through the shaft hole and is located inside the vessel body, the mounting end of the stirring blade is installed corresponding to the outer ring of the transmission shaft, the stirring blade is arranged in a cross shape, and multiple sets of the stirring blades are arranged in an axial array along the transmission shaft.
[0008] Preferably, the cooling mechanism includes a condenser located on one side of the vessel lid and a spiral-shaped condenser tube located between the outer protective layer and the inner preparation layer. The mounting end of the condenser is installed corresponding to one side of the vessel lid, and the mounting end of the condenser tube is installed corresponding to the condenser.
[0009] Preferably, a heating hole is provided on one side below the vessel body, and a heat insulation sleeve is provided on the inner wall of the heating hole. The mounting end of the heating rod is installed corresponding to the outer wall of the vessel body, and the heating end of the heating rod passes through the heat insulation sleeve and is inserted into the inner layer of the preparation process.
[0010] Preferably, the installation ends of the feed hopper and the discharge pipe are respectively installed corresponding to the vessel lid. The feed hopper is provided with a sealing plate, the discharge pipe is provided with a control valve, the installation end of the integrated central control is installed corresponding to one side of the vessel lid, the integrated central control is provided with a temperature detection sensor, and the integrated central control is electrically connected to the servo motor, the drive motor and the temperature control component.
[0011] Compared with the prior art, the present invention has the following beneficial technical effects:
[0012] This utility model has a simple overall structure. The assembly frame, swaying component, and connecting column work together to make the vessel body swing, which in turn works with the stirring component to stir the conductive ink base material inside the vessel in all directions. This ensures thorough mixing of the ink, uniform distribution of the components, and improved ink quality. At the same time, the integrated central control and temperature control components allow for real-time monitoring and precise control of the temperature inside the vessel, meeting the strict temperature requirements of high-viscosity conductive ink during preparation, ensuring the stability of ink performance, and further improving the quality of high-viscosity ink during preparation. Attached Figure Description
[0013] Figure 1This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0015] Figure 3 This is a partial cross-sectional view of the present invention.
[0016] Reference numerals: 1. Vessel body; 11. Vessel frame; 111. Outer protective layer; 112. Inner preparation layer; 12. Vessel lid; 2. Assembly frame; 3. Shaking assembly; 4. Stirring assembly; 5. Temperature control assembly; 51. Cooling mechanism; 511. Condenser; 512. Condenser tube; 52. Heating rod; 6. Feed hopper; 7. Discharge pipe; 8. Integrated central control; 9. Connecting column; 10. Motor base; 15. Fixing frame; 16. Protective plate. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0018] like Figure 1-3As shown, this utility model proposes a high-viscosity conductive ink preparation vessel, including a vessel body 1. The vessel body 1 includes a vessel frame 11 and a vessel lid 12 located at the top of the vessel frame 11. The vessel lid 12 can seal the top of the vessel frame 11, thereby ensuring the stability of the ink preparation within the vessel body 1. The vessel frame 11 includes a protective outer layer 111 and a preparation inner layer 112, which are integrally fixedly connected, with a gap between them. An assembly frame 2 is provided below the vessel body 1. Connecting posts 9 are provided on both sides of the protective outer layer 111. The mounting ends of the connecting posts 9 are fixedly connected to the outer side of the protective outer layer 111, and one end of each connecting post 9 is correspondingly installed on the upper sides of the assembly frame 2. Column holes are provided on both sides of the assembly frame 2, and the connecting posts 9 are inserted into the column holes and rotatably connected to the assembly frame 2. A shaking component is provided on one side of the assembly frame 2. 3. The wobbling assembly 3 includes a servo motor 31. A motor mount 10 is provided on one side of the mounting frame 2. The mounting end of the motor mount 10 is fixedly connected to one side of the mounting frame 2. The mounting end of the servo motor 31 is installed correspondingly above the motor mount 10. The mounting end of the servo motor 31 is fixedly connected to the upper side of the motor mount 10. The motor mount 10 can make the servo motor 31 more stable when it is in the assembly state. A worm gear 32 is provided at the output end of the servo motor 31. A fixing frame 15 is also provided on one side of the mounting frame 2. The mounting end of the fixing frame 15 is fixedly connected to one side of the mounting frame 2. The outer rings of both ends of the worm gear 32 are correspondingly installed with the fixing frame 15. The two ends of the worm gear 32 are rotatably connected to the fixing frame 15. A guard plate 16 is provided on the fixing frame 15. The mounting end of the guard plate 16 is fixedly connected to the fixing frame 15. The guard plate 16 shields the outer side of the worm gear 32 and the worm wheel 33. The setting of the guard plate 16 can protect the worm gear 32. The worm gear 33 serves as a shield and protector, preventing external foreign objects from affecting the operation of the transmission mechanism and preventing accidental contact by operators, thus improving equipment safety. The output end of the servo motor 31 is installed corresponding to one end of the worm 32, and the output end of the servo motor 31 is fixedly connected to one end of the worm 32. The operation of the servo motor 31 can drive the worm 32 to rotate. The worm gear 33 is meshed on the outer side of the worm 32. One end of the outer ring of a set of connecting columns 9 passes through one side of the assembly frame 2 and is installed corresponding to the inner ring of the worm gear 33. The outer ring of one end of the connecting column 9 is fixedly connected to the inner ring of the worm gear 33. The outer ring of the worm gear 33 meshes with the outer ring of the worm 32. The meshing of the worm 32 and the worm gear 33 allows the worm gear 32 to drive the worm gear 33 to rotate when it rotates. This allows the worm gear 33 to drive the vessel body 1 to swing on the assembly frame 2 through the connecting column 9, thereby shaking the ink base material in the vessel body 1 and making the ink base material mix more evenly.
[0019] A stirring assembly 4 is installed above the vessel body 1. The stirring assembly 4 includes a drive motor 41 located on one side above the vessel body 1. A flange base 44 is provided between the mounting end of the drive motor 41 and one side of the vessel cover 12. The mounting end of the flange base 44 is fixedly connected to one side of the vessel cover 12, and the mounting end of the drive motor 41 is fixedly connected to the top of the flange base 44. The flange base 44 makes the drive motor 41 more stable when it is in the assembled state, thus ensuring the stability of the drive motor 41 when the vessel body 1 is shaking. A drive shaft 42 is connected to the output end of the drive motor 41. The output end of the drive motor 41 is installed correspondingly to one end of the drive shaft 42 and is fixedly connected to one end of the drive shaft 42. A shaft hole is opened in the middle of the vessel cover 12, and the drive shaft 42... One end of the drive shaft 42 passes through the shaft hole and is located inside the vessel body 11. The drive shaft 42 is tightly fitted with the inner wall of the shaft hole and is rotatably connected to the vessel cover 12. The outer ring of one end of the drive shaft 42 is located inside the vessel body 1 and is provided with multiple sets of stirring blades 43. The mounting end of the stirring blades 43 is installed corresponding to the outer ring of the drive shaft 42 and is fixedly connected to the drive shaft 42. The stirring blades 43 are arranged in a cross shape. Multiple sets of stirring blades 43 are arranged in an axial array along the drive shaft 42. Multiple sets of cross-shaped stirring blades 43 can better stir and mix the ink base material in the vessel body 1. The working state of the stirring component 4 and the vessel body 1 in the shaking state cooperate with each other to stir the conductive ink base material in all directions, realize the full mixing of ink, ensure the uniform distribution of each component in the ink, and improve the ink quality.
[0020] A temperature control assembly 5 is provided on the vessel body 1. The temperature control assembly 5 includes a cooling mechanism 51 located above the vessel body 1 and a heating rod 52 located below. The cooling mechanism 51 includes a condenser 511 located on one side of the vessel lid 12 and a spiral condenser tube 512 located between the outer protective layer 111 and the inner preparation layer 112. The mounting end of the condenser 511 is installed corresponding to one side of the vessel lid 12 and is fixedly connected to the vessel lid 12. The mounting end of the condenser tube 512 is installed corresponding to the condenser 511 and is fixedly connected to the condenser 511. The condenser tube 512 is sleeved on the outside of the inner preparation layer 112. The cooling mechanism 51 can control the temperature inside the vessel body 1. For cooling treatment, a heating hole is provided on one side of the lower part of the vessel body 1. A heat insulation sleeve is provided on the inner wall of the heating hole. The heat insulation sleeve is fixedly connected to the inner wall of the heating hole. The installation end of the heating rod 52 is installed corresponding to the outer wall of the vessel body 11. The installation end of the heating rod 52 is fixedly connected to the bottom of the vessel body 11. The heating end of the heating rod 52 passes through the heat insulation sleeve and is inserted into the inner layer 112 of the preparation. The setting of the heating rod 52 can heat the ink base material. The setting of the temperature control component 5 can accurately control the temperature of the vessel body 1 when preparing high viscosity conductive ink, so as to meet the strict temperature requirements of high viscosity conductive ink in the preparation process, ensure the stability of ink performance, and further improve the quality of high viscosity ink in the preparation process.
[0021] The reactor body 1 is also equipped with a feed hopper 6 and a discharge pipe 7. The mounting ends of the feed hopper 6 and the discharge pipe 7 are respectively installed corresponding to the reactor lid 12 and are fixedly connected to the reactor lid 12. A sealing plate is provided on the feed hopper 6, which is rotatably connected to the port of the feed hopper 6. The sealing plate can cover the port of the feed hopper 6, facilitating the operator to add the ink base material into the reactor body 11. A control valve is provided on the discharge pipe 7, which can mechanically control the material flow. The discharge pipe 7 can discharge the prepared high-viscosity conductive ink. An integrated circuit is provided on one side of the reactor lid 12. The integrated control unit 8 is installed on one side of the kettle cover 12, and is fixedly connected to the kettle cover 12. The integrated control unit 8 is equipped with a temperature detection sensor, which is electrically connected to the integrated control unit 8. The temperature sensor can detect the temperature of the base material in the kettle body 1 during preparation in real time, so that the temperature in the kettle body 1 can be accurately controlled by the temperature control component 5. The integrated control unit 8 is electrically connected to the servo motor 31, the drive motor 41 and the temperature control component 5 respectively. The integrated control unit 8 makes the device highly integrated, which is convenient for operators, reduces manual intervention, and helps to improve the quality of high viscosity conductive ink preparation.
[0022] In this embodiment, the operator first sets the rotation speed of the servo motor 31 and the drive motor 41 through the integrated central control 8, and simultaneously monitors and sets a stable threshold for the temperature inside the vessel 1 in real time. Then, the operator feeds the base material for preparing high-viscosity conductive ink into the protective outer layer 111 through the feed hopper 6. At this time, the servo motor 31 and the drive motor 41 operate simultaneously. The servo motor 31 drives the worm wheel 33 to rotate through the worm 32. The rotation of the worm wheel 33 causes the vessel 1 to reciprocate on the assembly frame 2 through the connecting column 9. At the same time, the drive motor 41 drives the stirring blade 43 to rotate through the transmission shaft 42, so that the stirring blade 43 stirs and mixes the ink base material in the vessel 1 in a swaying state. After the mixing is completed, the vessel 1 is rotated to an inclined state through the shaking component 3, and the discharge pipe 7 is opened by controlling the valve, so as to export the prepared high-viscosity conductive ink.
[0023] When the temperature inside the vessel 1 is higher than the set threshold, the condenser 511 operates, cooling the vessel 11 through the condenser tube 512 to reduce the temperature inside the vessel 11 to within the temperature threshold range. At this time, the heating rod 52 does not operate. When the temperature inside the vessel 1 is lower than the set threshold, the heating rod 52 starts heating, raising the temperature inside the vessel 11 to within the temperature threshold range. At this time, the cooling mechanism 51 does not operate.
[0024] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A high-viscosity conductive ink preparation vessel, comprising a vessel body (1), characterized in that: The vessel body (1) includes a vessel body (11) and a vessel lid (12) located at the top of the vessel body (11). An assembly frame (2) is provided below the vessel body (1), and a shaking assembly (3) is provided on one side of the assembly frame (2). The shaking assembly (3) includes a servo motor (31), and a worm gear (32) is provided at the output end of the servo motor (31). A worm wheel (33) meshes with the outer side of the worm gear (32). A stirring assembly (4) is provided above the vessel body (1). The stirring assembly (4) includes a [missing information - likely a type of stirring mechanism] located above the vessel body (1). The drive motor (41) on the side is connected to the output end of the drive motor (41) and the transmission shaft (42) is connected to the output end of the transmission shaft (42). The outer ring of one end of the transmission shaft (42) is located inside the vessel body (1) and multiple sets of stirring blades (43) are provided. The vessel body (1) is provided with a temperature control component (5). The temperature control component (5) includes a cooling mechanism (51) located above the vessel body (1) and a heating rod (52) located below. The vessel body (1) is also provided with a feed hopper (6) and a discharge pipe (7). An integrated central control (8) is provided on one side of the vessel cover (12).
2. The high-viscosity conductive ink preparation vessel according to claim 1, characterized in that, The vessel body (11) includes a protective outer layer (111) and a preparation inner layer (112). Both sides of the protective outer layer (111) are provided with connecting columns (9). One end of the connecting column (9) is installed corresponding to the upper two sides of the assembly frame (2). The outer ring of one end of a set of connecting columns (9) passes through one side of the assembly frame (2) and is installed corresponding to the inner ring of the worm gear (33).
3. The high-viscosity conductive ink preparation vessel according to claim 1, characterized in that, A motor mount (10) is provided on one side of the assembly frame (2). The mounting end of the servo motor (31) is installed correspondingly above the motor mount (10). A fixing frame (15) is also provided on one side of the assembly frame (2). The outer rings of both ends of the worm (32) are installed correspondingly to the fixing frame (15). The output end of the servo motor (31) is installed correspondingly to one end of the worm (32). The outer ring of the worm wheel (33) meshes with the outer ring of the worm (32). A guard plate (16) is provided on the fixing frame (15). The guard plate (16) shields the outer side of the worm (32) and the worm wheel (33).
4. The high-viscosity conductive ink preparation vessel according to claim 2, characterized in that, A flange base (44) is provided between the mounting end of the drive motor (41) and one side of the lid (12). The output end of the drive motor (41) is installed corresponding to one end of the transmission shaft (42). A shaft hole is provided in the middle position on the lid (12). One end of the transmission shaft (42) passes through the shaft hole and is located inside the body (11). The mounting end of the stirring blade (43) is installed corresponding to the outer ring of the transmission shaft (42). The stirring blade (43) is arranged in a cross shape. Multiple sets of stirring blades (43) are arranged in an axial array along the transmission shaft (42).
5. The high-viscosity conductive ink preparation vessel according to claim 2, characterized in that, The cooling mechanism (51) includes a condenser (511) located on one side of the lid (12) and a spiral condenser tube (512) located between the outer protective layer (111) and the inner preparation layer (112). The mounting end of the condenser (511) is installed corresponding to one side of the lid (12), and the mounting end of the condenser tube (512) is installed corresponding to the condenser (511).
6. The high-viscosity conductive ink preparation vessel according to claim 2, characterized in that, A heating hole is provided on one side below the vessel body (1). A heat insulation sleeve is provided on the inner wall of the heating hole. The installation end of the heating rod (52) is installed corresponding to the outer wall of the vessel body (11). The heating end of the heating rod (52) passes through the heat insulation sleeve and is inserted into the preparation inner layer (112).
7. The high-viscosity conductive ink preparation vessel according to claim 4, characterized in that, The installation ends of the feed hopper (6) and the discharge pipe (7) are respectively installed corresponding to the lid (12). The feed hopper (6) is provided with a sealing plate, and the discharge pipe (7) is provided with a control valve. The installation end of the integrated central control (8) is installed corresponding to one side of the lid (12). The integrated central control (8) is provided with a temperature detection sensor. The integrated central control (8) is electrically connected to the servo motor (31), the drive motor (41), and the temperature control component (5).