Anti-clogging parts spraying apparatus

Abstract

The utility model discloses a kind of anti-clogging part spraying equipment, it is related to part spraying technical field.The utility model includes the spray head for part spraying processing and the heat melting component of sleeve set in the outside of spray head;Spray head includes valve body, the feed pipe of setting in the upper portion of valve body, the spraying pipe of setting in the lower side of valve body, the spraying head of being fixed in the bottom of spraying pipe, and the cleaning pipe of setting in the side of valve body;The heat melting component includes the heat insulation sleeve pipe of sleeve set in the outside of spraying pipe, the heating pipe of being evenly distributed in the inside of heat insulation sleeve pipe, and the controller connected with heating pipe.The utility model controls spraying and cleaning process by valve body, realizes the accurate control and timely cleaning of spraying liquid, the introduction of cleaning pipe, allows to activate through electromagnetic switch in operating gap or necessary time, to spray head inside, prevent clogging The inside heating pipe of heat insulation sleeve pipe around spraying pipe, provide even and controllable heat, maintain the ideal rheological property of material.

Description

Technical Field

[0001] This utility model belongs to the field of parts spraying technology, and in particular relates to a parts spraying device that prevents clogging. Background Technology

[0002] Traditional parts painting processes face several key challenges, including nozzle clogging, low painting efficiency, material waste, and inconsistent coating quality. These problems typically stem from impurities in the coating material, incomplete material flow during painting, and improper handling of temperature-sensitive materials. Nozzle clogging is particularly prevalent, leading to painting interruptions, frequent maintenance, and in severe cases, damage to nozzle components, increasing maintenance costs and production downtime. Furthermore, foreign matter in unfiltered coating materials directly impacts coating quality, causing surface defects and affecting the product's appearance and performance.

[0003] Traditional cleaning methods are inefficient, often requiring manual disassembly of the spray nozzle for cleaning, which is time-consuming and labor-intensive, and cannot achieve immediate cleaning, leading to the drying of residual material and further exacerbating clogging problems. Furthermore, for temperature-sensitive spray materials, such as certain high-viscosity coatings, without proper heating, the material may become too viscous or even solidify at low temperatures, affecting normal spraying and causing uneven spraying, dripping, or intermittent spraying, thus impacting production efficiency and product quality.

[0004] Based on the above problems, this utility model proposes an anti-clogging parts spraying device, which aims to achieve the anti-clogging function of the spraying device through innovative design, thereby improving the continuity, efficiency and quality of the spraying operation. Utility Model Content

[0005] The purpose of this invention is to provide a non-clogging parts spraying device. By integrating a nozzle controlled by a valve body, a matching cleaning switch, a filter cartridge for nozzle feeding, and a hot melt assembly to assist the smooth operation of the nozzle, it solves the problems of nozzle clogging, material purity, and temperature control in existing parts spraying devices.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a clog-resistant parts spraying device, comprising a spray head for parts spraying, a feeding assembly for supplying material to the spray head, and a heat-melting assembly fitted over the spray head; the spray head includes a valve body, a feed pipe disposed on the upper part of the valve body, a spraying pipe disposed on the lower side of the valve body, a spray nozzle fixed to the bottom of the spraying pipe, and a cleaning pipe disposed on the side of the valve body; the feeding assembly includes a hopper, a processing chamber integrally disposed on the upper part of the hopper, a feeding pipe disposed on the side of the processing chamber, and a filter cartridge disposed inside the processing chamber; the heat-melting assembly includes a heat-insulating sleeve fitted over the spraying pipe, heating pipes evenly distributed inside the heat-insulating sleeve, and a controller connected to the heating pipes.

[0008] The present invention is further configured such that an end cap is fixed to the top of the filter cartridge, and the end cap is threadedly fitted to the top opening of the processing chamber.

[0009] The present invention is further configured such that the hopper is a conical shell structure, the internal cavity of the hopper is connected to the internal cavity of the processing chamber, and the lower opening of the hopper is adapted to the feed pipe thread.

[0010] The present invention is further configured such that an ear seat is integrally provided on the side of the valve body, the ear seat is fixed to the external support by fasteners, and an electromagnetic switch is provided on the side of the valve body, the electromagnetic switch being used to control the internal valve stem of the valve body.

[0011] The present invention is further configured such that the cleaning pipe is connected to an external cleaning tank via a hose, and the cleaning pipe delivers cleaning fluid to the valve body.

[0012] The present invention is further configured such that the heat insulation sleeve is externally threaded to the upper end of the spraying pipe, and the controller is fixed to the upper end of the periphery of the heat insulation sleeve.

[0013] The present invention is further configured such that the heating tubes are evenly distributed on the outside of the spray tube, and the heating tubes have built-in heating resistance wires.

[0014] The present invention is further configured such that the bottom of the heat insulation sleeve is a ring structure, and the ring structure is fitted to the lower end of the spray pipe.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model controls the spraying and cleaning process through a valve body, achieving precise control and timely cleaning of the spraying liquid. The feed pipe connected to the top of the valve body ensures continuous material supply, while the spraying pipe and spray head below are responsible for the actual spraying operation. The introduction of the cleaning pipe allows for activation via an electromagnetic switch during work breaks or when necessary, delivering cleaning liquid from the external cleaning tank to the inside of the spray head, effectively removing residual materials and preventing blockage. At the same time, a filter cartridge is installed to filter impurities and large particles. Regular inspection and replacement of the filter cartridge maintain the quality of the sprayed material, aiming to reduce impurities entering the spray head and prevent blockage.

[0017] 2. This utility model provides uniform and controllable heat through the heat insulation sleeve surrounding the spray pipe and the built-in heating pipe, maintaining the ideal rheological properties of the material. The controller can adjust the working state of the heating pipe to ensure that the material reaches the optimal state before spraying and avoid nozzle clogging caused by improper temperature. The heat insulation sleeve not only ensures the effective conduction of heat, but also avoids adverse effects on other parts of the equipment.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of a part coating equipment designed to prevent clogging.

[0021] Figure 2 This is a schematic diagram of the installation of the hot melt assembly and nozzle in a part coating equipment designed to prevent clogging.

[0022] Figure 3 This is a schematic diagram showing the disassembled hot melt assembly and nozzle in an anti-clogging parts spraying device.

[0023] Figure 4 This is a schematic diagram of the hot melt assembly structure in a part spraying equipment designed to prevent clogging.

[0024] Figure 5 This is a schematic diagram of the feeding assembly in a part coating equipment designed to prevent clogging.

[0025] Figure 6 This is a schematic diagram of the filter cartridge installation in a part spraying equipment designed to prevent clogging.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1-Feeding assembly, 101-Processing chamber, 102-Feeding pipe, 103-End cap, 104-Hopper, 105-Filter cartridge; 2-Spray head, 201-Valve body, 202-Ear seat, 203-Solenoid switch, 204-Cleaning pipe, 205-Spray head, 206-Feeding pipe, 207-Spraying pipe; 3-Hot melt assembly, 301-Controller, 302-Insulation sleeve, 303-Heating pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figure 1-3 This utility model relates to a clog-resistant parts spraying device, comprising a spray head 2 for parts spraying. The spray head 2 includes a valve body 201, a feed pipe 206 located on the upper part of the valve body 201, a spraying pipe 207 located on the lower side of the valve body 201, a spraying head 205 fixed to the bottom of the spraying pipe 207, and a cleaning pipe 204 located on the side of the valve body 201. The spraying and cleaning processes are controlled by the valve body 201, achieving precise control and timely cleaning of the spraying liquid. The feed pipe 206 connected above the valve body 201 ensures continuous material supply, while the spraying pipe 207 and spraying head 205 below are responsible for the actual spraying operation. The introduction of the cleaning pipe 204 allows for activation by an electromagnetic switch 203 during work breaks or when necessary, delivering cleaning liquid from an external cleaning tank to the inside of the spray head 2, effectively removing residual materials and preventing clogging.

[0031] Specifically, the valve body 201 has an ear seat 202 integrally provided on its side, and the ear seat 202 is fixed to the external support by fasteners. The valve body 201 has an electromagnetic switch 203 provided on its side, and the electromagnetic switch 203 is used to control the internal valve stem of the valve body 201.

[0032] Furthermore, the cleaning pipe 204 is connected to an external cleaning tank via a hose, and the cleaning pipe 204 delivers cleaning fluid to the valve body 201.

[0033] The operation process of this embodiment is as follows: turn on the power of the equipment, activate the valve stem in the valve body 201 through the electromagnetic switch 203 to allow the material to flow through the feed pipe 206 to the spray pipe 207, observe the material output of the spray head 205, adjust the spraying parameters (such as flow rate, pressure, etc.) to achieve the ideal spraying effect, align the spray head 2 with the part to be sprayed, maintain an appropriate distance and angle, and start uniform spraying. Adjust the spraying parameters or equipment position as needed. After the spraying operation is completed, turn off the electromagnetic switch 203 to stop the supply of spraying material, start the cleaning program, and input cleaning fluid into the inside of the spray head 2 through the cleaning pipe 204 to flush the spray head 2 and the pipeline to prevent residual material from drying and clogging. After cleaning is completed, turn off the supply of cleaning fluid and drain the residual liquid in the pipeline.

[0034] Example 2

[0035] Please see Figure 1 , Figure 5 and Figure 6 Based on the first specific embodiment, a part spraying device for preventing clogging includes a feeding assembly 1 for supplying material to the spray head 2. The feeding assembly 1 includes a hopper 104, a processing chamber 101 integrally disposed on the upper part of the hopper 104, a feeding pipe 102 disposed on the side of the processing chamber 101, and a filter cartridge 105 disposed inside the processing chamber 101. The feeding assembly 1 ensures the purity and continuous supply of the spraying material. The hopper 104 adopts a conical design to facilitate material flow and is connected to the processing chamber 101. The filter cartridge 105 is disposed inside to filter impurities and large particles. The filter cartridge 105 is checked and replaced regularly to maintain the quality of the spraying material, aiming to reduce impurities entering the spray head 2 and prevent clogging.

[0036] Specifically, an end cap 103 is fixed to the top of the filter cartridge 105, and the end cap 103 is threadedly fitted to the top opening of the treatment chamber 101.

[0037] Furthermore, the hopper 104 has a conical shell structure, the internal cavity of the hopper 104 is connected to the interior of the processing chamber 101, and the lower opening of the hopper 104 is threadedly fitted to the feed pipe 206.

[0038] The operation process of this embodiment is as follows: the material is continuously fed into the processing chamber 101 through the feeding pipe 102. The material entering the processing chamber 101 is isolated outside the filter cartridge 105 and enters the interior of the filter cartridge 105 through the hollow gaps. Larger particles are isolated outside the filter cartridge 105. The material entering the interior of the filter cartridge 105 enters the hopper 104 under the action of gravity and external pressure, and enters the valve body 201 along the feeding pipe 206 for subsequent parts spraying. The filter cartridge 105 is cleaned or replaced regularly to ensure the purity of the spraying material. The filter cartridge 105 is also easy to disassemble and assemble. The filter cartridge 105 and the end cap 103 are kept relatively fixed. The end cap 103 is connected to the processing chamber 101 by a threaded connection, which not only achieves the sealing treatment of the processing chamber 101, but also achieves quick loading and unloading of the filter cartridge 105.

[0039] Example 3

[0040] Please see Figure 1-4 Based on the first specific embodiment, a part spraying device for preventing clogging includes a hot melt assembly 3 fitted outside the nozzle 2. The hot melt assembly 3 includes a heat insulation sleeve 302 fitted outside the spraying pipe 207, heating pipes 303 evenly distributed inside the heat insulation sleeve 302, and a controller 301 connected to the heating pipes 303. Addressing the issue that some spraying materials may become viscous or even solidify due to low temperatures, the hot melt assembly 3 provides uniform and controllable heat through the heat insulation sleeve 302 surrounding the spraying pipe 207 and the built-in heating pipes 303, maintaining the ideal rheological properties of the material. The controller 301 can adjust the working state of the heating pipes 303 to ensure that the material reaches its optimal state before spraying, avoiding nozzle clogging caused by improper temperature. The heat insulation sleeve 302 ensures effective heat conduction while avoiding adverse effects on other parts of the equipment.

[0041] Specifically, the heating tubes 303 are evenly distributed on the outside of the spray tube 207, and the heating tubes 303 have built-in heating resistance wires; the bottom of the heat insulation sleeve 302 has a ring structure, and its ring structure is fitted to the lower end of the spray tube 207.

[0042] Furthermore, the heat insulation sleeve 302 is connected to the upper external thread of the spraying pipe 207, and the controller 301 is fixed to the upper peripheral side of the heat insulation sleeve 302.

[0043] The operation process of this embodiment is as follows: According to the characteristics of the spraying material, the temperature of the heating tube 303 is preset by the controller 301, the heating process is started, and the process is waited until the required temperature is reached to ensure smooth material flow. When cleaning the nozzle 2, the heating tube 303 is also connected to the power supply by the controller 301 to increase the temperature of the spray tube 207, accelerate the melting of the solidified material, and improve the cleaning cleanliness of the nozzle 2 in conjunction with the rinsing of the cleaning fluid.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A clogging-preventing part spraying device, comprising a spraying head (2) for part spraying processing, a feeding assembly (1) for feeding the spraying head (2), and a hot melting assembly (3) sleeved outside the spraying head (2); characterized in that: The nozzle (2) includes a valve body (201), a feed pipe (206) disposed on the upper part of the valve body (201), a spray pipe (207) disposed on the lower side of the valve body (201), a spray head (205) fixed to the bottom of the spray pipe (207), and a cleaning pipe (204) disposed on the side of the valve body (201). The feeding assembly (1) includes a hopper (104), a processing chamber (101) integrally disposed on the upper part of the hopper (104), a feeding pipe (102) disposed on the side of the processing chamber (101), and a filter cartridge (105) disposed inside the processing chamber (101). The hot melt assembly (3) includes a heat insulation sleeve (302) sleeved outside the spray pipe (207), a heating pipe (303) evenly distributed inside the heat insulation sleeve (302), and a controller (301) connected to the heating pipe (303).

2. A clog resistant parts painting apparatus as defined in claim 1, wherein, The filter cartridge (105) is fixed with an end cap (103) at the top, and the end cap (103) is threadedly fitted to the top opening of the processing chamber (101).

3. A clog resistant parts painting apparatus as defined in claim 1, wherein, The hopper (104) has a conical shell structure. The internal cavity of the hopper (104) is connected to the internal cavity of the processing chamber (101), and the lower opening of the hopper (104) is threadedly fitted to the feed pipe (206).

4. A clog resistant parts painting apparatus as defined in claim 1, wherein, The valve body (201) has an ear seat (202) integrally provided on its side. The ear seat (202) is fixed to the external support by fasteners. The valve body (201) has an electromagnetic switch (203) provided on its side. The electromagnetic switch (203) is used to control the internal valve stem of the valve body (201).

5. A clog resistant parts painting apparatus as defined in claim 1, wherein, The cleaning pipe (204) is connected to an external cleaning tank via a hose, and the cleaning pipe (204) delivers cleaning fluid to the valve body (201).

6. A clog resistant parts painting apparatus as defined in claim 1, wherein, The heat insulation sleeve (302) is connected to the upper external thread of the spray pipe (207), and the controller (301) is fixed to the upper circumferential side of the heat insulation sleeve (302).

7. A clog resistant parts painting apparatus as defined in claim 1, wherein, The heating tubes (303) are evenly distributed on the outside of the spray tube (207), and the heating tubes (303) have built-in heating resistance wires.

8. The anti-clogging parts spraying equipment according to claim 1, characterized in that, The bottom of the heat insulation sleeve (302) is a ring structure, which is fitted to the lower end of the spray pipe (207).

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