High-precision rolling loop tension adjusting device

Abstract

The utility model discloses a high accuracy rolling loop tension adjusting device relates to the rolling technical field of metal. A kind of high accuracy rolling loop tension adjusting device, including loop station, two vertical roll mechanisms are installed in the both sides of loop station, and loop station is provided with loop-up roll mechanism, and loop-up roll mechanism includes electric telescopic handle, connecting arm, rotating roller, loop-up roll arm, mounting seat and tension roller, electric telescopic handle is rotatably connected in one side of loop station, and the telescopic end of electric telescopic handle is rotatably connected with the inside of connecting arm, the dismantling replacement structure that the device is provided, the mode that insert block and insert groove cooperate, insert rod and jack locking, operator need not use complex professional tool to screw bolt, and the dismantling and installation of tension roller can be quickly completed by simple operation pull rod, and further shorten the time required for replacing tension roller, avoid the production stagnation caused by frequent replacement of tension roller, further improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal rolling technology, and in particular to a high-precision rolling loop tension adjustment device. Background Technology

[0002] In modern steel rolling production, high-precision rolling technology is crucial for improving steel quality and meeting the demands of high-end manufacturing. The looper, as a key component of the rolling production line, directly affects the uniformity of steel thickness, shape quality, and surface quality. The tension roll, as the core component of the looper tension adjustment device, plays an irreplaceable role throughout the entire rolling process.

[0003] In traditional rolling looper tension adjustment devices, the tension rolls are subjected to friction and alternating stress during rolling, resulting in rapid wear. Once defects such as wear and scratches appear on the surface of the tension rolls, they directly affect the surface quality of the red steel. Furthermore, the installation structure of the tension rolls is complex, usually using bolt connections. When the tension rolls need to be replaced, operators need to spend a lot of time using specialized tools to remove these connecting parts one by one. The process of removing the connecting bolts is cumbersome, inefficient, and greatly prolongs the downtime of the production line, leading to a significant reduction in production efficiency. Therefore, we propose a high-precision rolling looper tension adjustment device. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a high-precision rolling looper tension adjustment device. This device can solve the problem that in traditional rolling looper tension adjustment devices, the tension roller is subjected to friction and alternating stress during the rolling process, and its wear rate is relatively fast. Once the surface of the tension roller has defects such as wear and scratches, it will directly affect the surface quality of the red steel. Moreover, the installation structure of the tension roller is complicated and usually uses bolt connections. When the tension roller needs to be replaced, the operator needs to spend a lot of time using professional tools to remove these connecting parts one by one. The process of removing the connecting bolts is cumbersome, which is not only inefficient, but also greatly prolongs the downtime of the production line, resulting in a significant reduction in production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-precision rolling looper tension adjustment device, comprising:

[0006] Looping table, with two vertical roller mechanisms installed on both sides of the looping table, and a lifting roller mechanism is provided on the looping table;

[0007] The lifting roller mechanism includes an electric telescopic rod, a connecting arm, a rotating roller, a lifting roller arm, a mounting base, and a tension roller. The electric telescopic rod is rotatably connected to one side of the looper platform. The telescopic end of the electric telescopic rod is rotatably connected to the inside of the connecting arm. One end of the rotating roller is fixedly connected to the side of the connecting arm near the looper platform. The end of the rotating roller away from the connecting arm rotates through the looper platform and is fixedly connected to the lifting roller arm. The lifting roller arm contacts the side of the looper platform away from the electric telescopic rod. The mounting base is fixedly connected to the inside of the lifting roller arm. A slot is provided on the side of the mounting base away from the lifting roller arm. An insert block is slidably connected inside the slot. A rotating column is rotatably connected inside the insert block. The tension roller is fixedly connected to the end of the rotating column away from the mounting base. An adjusting groove is provided inside the mounting base.

[0008] Preferably, the lifting roller mechanism further includes two insert rods, a sliding plate, a spring, and a pull rod. The sliding plate is slidably connected inside the adjusting groove. Both insert rods are fixedly connected to the bottom of the sliding plate. The top of the insert block has two insertion holes. The bottom ends of both insert rods slide into the interior of the slot and are inserted into the corresponding insertion holes. The pull rod is fixedly connected to the top of the sliding plate. The top end of the pull rod slides to the outside of the adjusting groove. The spring is sleeved on the outer surface of the pull rod.

[0009] Preferably, the top end of the spring is fixedly connected to the inside of the adjusting groove, and the bottom end of the spring is fixedly connected to the sliding plate.

[0010] Preferably, the outer surface of the mounting base has two plug holes, and the interior of each plug hole is fitted with an anti-detachment plug. Both anti-detachment plugs are connected to the top of the pull rod via a connecting strap, and both anti-detachment plugs are made of rubber.

[0011] Preferably, a limiting groove is formed inside the insert block, and a limiting ring is slidably connected inside the limiting groove. The limiting ring is fixedly sleeved on the outer surface of the rotating column.

[0012] Preferably, an outlet guide roller mechanism is installed on one side of the looper table, and an inlet guide roller mechanism is installed on the side of the looper table away from the outlet guide roller mechanism. Two pressure roller mechanisms and two bottom roller mechanisms are installed inside the looper table.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This high-precision rolling looper tension adjustment device features a disassembly and replacement structure. The insertion block and slot engage, and the insertion rod and insertion hole lock together. Operators do not need to use complex professional tools to tighten bolts. They can quickly disassemble and install the tension roller by simply operating the lever. This shortens the time required to replace the tension roller, avoids production stoppages caused by frequent tension roller replacements, and further improves production efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the imported guide roller mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the tension roller structure of this utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the mounting base of this utility model;

[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the insert block of this utility model.

[0021] Reference numerals: 1. Loosening table; 2. Outlet guide roller mechanism; 3. Pressure roller mechanism; 4. Lifting roller mechanism; 5. Bottom roller mechanism; 6. Inlet guide roller mechanism; 7. Vertical roller mechanism; 8. Rotating roller; 9. Electric telescopic rod; 10. Connecting arm; 11. Tension roller; 12. Mounting base; 13. Slot; 14. Adjusting slide; 15. Pull rod; 16. Sliding plate; 17. Insert rod; 18. Spring; 19. Anti-detachment plug; 20. Plug hole; 21. Insert block; 22. Rotating column; 23. Insertion hole; 24. Limiting ring; 25. Limiting groove; 26. Lifting roller arm. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a high-precision rolling looper tension adjustment device, comprising:

[0027] Looping table 1, with two vertical roller mechanisms 7 installed on both sides of the looping table 1, and a lifting roller mechanism 4 provided on the looping table 1;

[0028] The lifting roller mechanism 4 includes an electric telescopic rod 9, a connecting arm 10, a rotating roller 8, a lifting roller arm 26, a mounting base 12, and a tension roller 11. The electric telescopic rod 9 is rotatably connected to one side of the looper platform 1. The telescopic end of the electric telescopic rod 9 is rotatably connected to the inside of the connecting arm 10. One end of the rotating roller 8 is fixedly connected to the side of the connecting arm 10 near the looper platform 1. The end of the rotating roller 8 away from the connecting arm 10 rotates through the looper platform 1 and is fixedly connected to the lifting roller arm 26. The lifting roller arm 26 contacts the side of the looper platform 1 away from the electric telescopic rod 9. The mounting base 12 is fixedly connected to the inside of the lifting roller arm 26. A slot 13 is provided on the side of the mounting base 12 away from the lifting roller arm 26. An insert block 21 is slidably connected inside the slot 13. A rotating column 22 is rotatably connected inside the insert block 21. The tension roller 11 is fixedly connected to the end of the rotating column 22 away from the mounting base 12. An adjusting groove 14 is provided inside the mounting base 12.

[0029] The lifting roller mechanism 4 also includes two insert rods 17, a sliding plate 16, a spring 18, and a pull rod 15. The sliding plate 16 is slidably connected inside the adjusting groove 14. The two insert rods 17 are fixedly connected to the bottom of the sliding plate 16. The top of the insert block 21 has two insertion holes 23. The bottom ends of the two insert rods 17 slide into the interior of the slot 13 and are inserted into the corresponding insertion holes 23. The pull rod 15 is fixedly connected to the top of the sliding plate 16. The top end of the pull rod 15 slides to the outside of the adjusting groove 14. The spring 18 is sleeved on the outer surface of the pull rod 15. The top end of the spring 18 is fixedly connected to the interior of the adjusting groove 14, and the bottom end of the spring 18 is fixedly connected to the sliding plate 16.

[0030] Two plug holes 20 are provided on the outer surface of the mounting base 12. Both plug holes 20 are fitted with anti-detachment plugs 19. Both anti-detachment plugs 19 are connected to the top of the pull rod 15 by a connecting strap. Both anti-detachment plugs 19 are made of rubber. The insert block 21 has a limit groove 25 inside. A limit ring 24 is slidably connected inside the limit groove 25. The limit ring 24 is fixedly sleeved on the outer surface of the rotating column 22.

[0031] An outlet guide roller mechanism 2 is installed on one side of the looper table 1, and an inlet guide roller mechanism 6 is installed on the side of the looper table 1 away from the outlet guide roller mechanism 2. Two pressure roller mechanisms 3 and two bottom roller mechanisms 5 are installed inside the looper table 1.

[0032] Furthermore, when replacing the tension roller 11 using this device, first remove the anti-detachment plug 19 from the plug hole 20. The operator first pulls the pull rod 15 upward to overcome the elastic force of the spring 18, causing the sliding plate 16 to move upward in the adjusting groove 14, which drives the insertion rod 17 to be pulled out from the insertion hole 23 of the insertion block 21. After releasing the locking of the insertion rod 17, slide the insertion block 21 horizontally along the slot 13 to separate the tension roller 11 from the mounting base 12. The rotating column 22 and the insertion block 21 achieve circumferential rotation and axial limitation through the limiting ring 24 and the limiting groove 25 to ensure the stability of the roller body during disassembly.

[0033] Insert the insert block 21 of the new tension roller 11 into the slot 13, pull the lever 15, and after the insert block 21 is inserted into the slot 13, release the lever 15. The spring 18 pushes the sliding plate 16 down, so that the insert rod 17 is re-inserted into the insertion hole 23 to complete the locking. Finally, press the anti-loosening plug 19 into the plug hole 20, thereby limiting the lever 15 to prevent it from loosening.

[0034] When the electric telescopic rod 9 extends, it drives the rotating roller 8 to rotate through the connecting arm 10, which in turn drives the lifting roller arm 26 to lift upward, thereby adjusting the tension roller 11. By controlling the stroke of the electric telescopic rod 9, the height of the looper can be precisely adjusted, thereby controlling the tension of the hot steel. During the rolling process, the tension roller 11 rotates freely in the insert block 21 through the rotating column 22 to adapt to the speed changes of the hot steel. The vertical roller mechanism 7, the pressure roller mechanism 3, and the bottom roller mechanism 5 work together to ensure that the hot steel runs smoothly in the looper and reduce tension fluctuations.

[0035] The disassembly and replacement structure of this device, with the insertion block 21 cooperating with the slot 13 and the insertion rod 17 locking with the insertion hole 23, allows operators to quickly disassemble and install the tension roller without using complicated professional tools to tighten bolts. This shortens the time required to replace the tension roller 11, avoids production stoppages caused by frequent tension roller replacements, and further improves production efficiency.

[0036] Structural Description: Loose-fitting Platform 1: As the basic support structure of the entire device, it provides installation positions and support for the vertical roller mechanism 7, the lifting roller mechanism 4, the outlet guide roller mechanism 2, the inlet guide roller mechanism 6, the pressure roller mechanism 3, and the bottom roller mechanism 5.

[0037] Export guide roller mechanism 2: guides the red steel from the looper table 1, guides the movement direction of the red steel, and ensures that the red steel leaves the looper area smoothly;

[0038] Pressure roller mechanism 3: It contacts the red steel and applies pressure to help control the running state of the red steel in the looper, and works with other mechanisms to reduce the tension fluctuation of the red steel;

[0039] The lifting roller mechanism 4 enables the installation, adjustment, and replacement of the tension roller 11. Through the coordinated action of components such as the electric telescopic rod 9, it adjusts the height of the looper and the tension of the red steel.

[0040] Bottom roller mechanism 5: Supports the red steel and works in conjunction with pressure roller mechanism 3 to maintain the stable operation of the red steel in the looper and assist in controlling the tension of the red steel;

[0041] Imported guide roller mechanism 6: guides the red steel into the looper table 1, ensuring that the red steel accurately enters the looper area, in preparation for subsequent tension adjustment;

[0042] Vertical roller mechanism 7: Installed on both sides of the looper table 1, it restricts and adjusts the lateral position of the red steel, ensuring the running trajectory of the red steel in the looper and reducing tension fluctuations;

[0043] Rotating roller 8: Rotates under the action of electric telescopic rod 9 and connecting arm 10, driving the lifting roller arm 26 to move, thereby adjusting the height of the looper and thus adjusting the tension of the red steel.

[0044] Electric telescopic rod 9: Through telescopic movement, it provides power to the connecting arm 10, drives the rotating roller 8 and the lifting roller arm 26 to move, precisely adjusts the height of the looper, and controls the tension of the red steel;

[0045] Connecting arm 10: connects the electric telescopic rod 9 and the rotating roller 8, converting the telescopic motion of the electric telescopic rod 9 into the rotation of the rotating roller 8, thereby driving the action of the lifting roller arm 26;

[0046] Tension roller 11: It is in direct contact with the red steel and adapts to the speed change of the red steel by its own rotation, thereby adjusting the tension of the red steel;

[0047] Mounting base 12: Fixed inside the starting roller arm 26, providing an installation position for the tension roller 11, and cooperating with the insert block 21 through the slot 13 to realize the installation and removal of the tension roller 11;

[0048] Slot 13: It is formed on the mounting base 12 and is slidably connected to the insert 21 for installing and fixing the insert 21, thereby installing the tension roller 11;

[0049] Adjustment groove 14: It is opened inside the mounting base 12 to provide a sliding track for the sliding plate 16, and works with components such as pull rod 15 and plug rod 17 to lock and unlock the plug block 21;

[0050] Pull rod 15: It is fixedly connected to the sliding plate 16. The operator controls the movement of the sliding plate 16 in the adjusting groove 14 by pulling the pull rod 15, so as to realize the insertion and disengagement of the insertion rod 17 and the insertion hole 23 of the insertion block 21.

[0051] Sliding plate 16: It slides within the adjusting groove 14, connects the pull rod 15 and the insertion rod 17, and drives the insertion rod 17 to move through its own movement, thereby locking and unlocking the insertion block 21;

[0052] Insert rod 17: Fixed to the bottom of sliding plate 16, it is inserted into the insertion hole 23 on the top of insert block 21 to lock insert block 21 and prevent tension roller 11 from accidentally coming out;

[0053] Spring 18: Sleeves on the outer surface of pull rod 15 to provide elastic force. When the operator releases pull rod 15, it pushes sliding plate 16 down, so that insertion rod 17 is reinserted into insertion hole 23, thereby achieving automatic locking of insertion block 21.

[0054] Anti-loosening plug 19: It is interference-fitted in the plug hole 20 and connected to the top of the pull rod 15 through the connecting strap to prevent the pull rod 15 from accidentally loosening and enhance the reliability of locking the plug rod 17;

[0055] Plug hole 20: It is formed on the outer surface of the mounting base 12 for installing the anti-detachment plug 19 and positioning the anti-detachment plug 19;

[0056] Insert block 21: It is slidably connected to slot 13 and internally rotatably connected to rotating column 22. It is used to install tension roller 11. Through cooperation with slot 13 and insert rod 17, it enables quick installation and removal of tension roller 11.

[0057] Rotating column 22: Rotatably connected inside the insert block 21, and fixedly connected to the tension roller 11, so that the tension roller 11 can rotate freely to adapt to the speed change of the red steel;

[0058] Insertion hole 23: It is opened on the top of the insertion block 21 and is inserted into the insertion rod 17 to lock the insertion block 21 and ensure the stability of the tension roller 11 installation;

[0059] Limiting ring 24: It is fixedly sleeved on the outer surface of the rotating column 22 and cooperates with the limiting groove 25 inside the insert block 21 to realize the circumferential rotation and axial limiting of the rotating column 22, and ensure the stability of the tension roller 11 during rotation and installation.

[0060] Limiting groove 25: It is formed inside the insert block 21 and cooperates with the limiting ring 24 to restrict the axial movement of the rotating column 22, while ensuring that the rotating column 22 can rotate freely.

[0061] Looping roller arm 26: It is fixedly connected to the rotating roller 8 and is lifted upward under the drive of the rotating roller 8, thereby adjusting the position of the tension roller 11 and realizing the adjustment of the loop height and the control of the red steel tension.

[0062] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high-precision rolling looper tension adjustment device, characterized in that, include: Looping table (1), two vertical roller mechanisms (7) are installed on both sides of the looping table (1), and a lifting roller mechanism (4) is provided on the looping table (1). The lifting roller mechanism (4) includes an electric telescopic rod (9), a connecting arm (10), a rotating roller (8), a lifting roller arm (26), a mounting base (12), and a tension roller (11). The electric telescopic rod (9) is rotatably connected to one side of the looper table (1). The telescopic end of the electric telescopic rod (9) is rotatably connected to the inside of the connecting arm (10). One end of the rotating roller (8) is fixedly connected to the side of the connecting arm (10) near the looper table (1). Among them, the end of the rotating roller (8) away from the connecting arm (10) rotates through the looper platform (1) and is fixedly connected to the lifting roller arm (26). The lifting roller arm (26) contacts the side of the looper platform (1) away from the electric telescopic rod (9). The mounting seat (12) is fixedly connected inside the lifting roller arm (26). Among them, the mounting base (12) has a slot (13) on the side away from the starting roller arm (26), the slot (13) has a sliding block (21) inside, the insert (21) has a rotating column (22) inside, the tension roller (11) is fixedly connected to the end of the rotating column (22) away from the mounting base (12), and the mounting base (12) has an adjusting groove (14) inside.

2. The high-precision rolling looper tension adjustment device according to claim 1, characterized in that: The lifting roller mechanism (4) also includes two insert rods (17), a sliding plate (16), a spring (18) and a pull rod (15). The sliding plate (16) is slidably connected inside the adjusting groove (14), and the two insert rods (17) are fixedly connected to the bottom of the sliding plate (16). The top of the plug (21) has two holes (23), the bottom ends of the two plug rods (17) slide into the interior of the slot (13) and are inserted into the corresponding holes (23), the pull rod (15) is fixedly connected to the top of the sliding plate (16), the top end of the pull rod (15) slides to the outside of the adjusting groove (14), and the spring (18) is sleeved on the outer surface of the pull rod (15).

3. The high-precision rolling looper tension adjustment device according to claim 2, characterized in that: The top end of the spring (18) is fixedly connected to the inside of the adjusting groove (14), and the bottom end of the spring (18) is fixedly connected to the sliding plate (16).

4. The high-precision rolling looper tension adjustment device according to claim 2, characterized in that: The outer surface of the mounting base (12) has two plug holes (20), and the interior of each plug hole (20) is fitted with an anti-detachment plug (19). Both anti-detachment plugs (19) are connected to the top of the pull rod (15) by a connecting strap. Both anti-detachment plugs (19) are made of rubber.

5. The high-precision rolling looper tension adjustment device according to claim 1, characterized in that: The insert (21) has a limiting groove (25) inside, and a limiting ring (24) is slidably connected inside the limiting groove (25). The limiting ring (24) is fixedly sleeved on the outer surface of the rotating column (22).

6. The high-precision rolling looper tension adjustment device according to claim 1, characterized in that: An outlet guide roller mechanism (2) is installed on one side of the looper table (1), and an inlet guide roller mechanism (6) is installed on the side of the looper table (1) away from the outlet guide roller mechanism (2). Two pressure roller mechanisms (3) and two bottom roller mechanisms (5) are installed inside the looper table (1).

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