Steel wire card assembly detection equipment

Abstract

The utility model relates to a kind of steel wire card assembly detection equipment, including workbench, conveying mechanism for conveying carrier assembly loaded with rotor is provided on workbench, first turnover mechanism, polishing mechanism, first steel wire card assembly mechanism, second turnover mechanism, second steel wire card assembly mechanism, detection mechanism and are sequentially provided along conveying mechanism for handling bad product handling mechanism, the first steel wire card assembly mechanism includes vibration disc feeding assembly, distributing component, clamping assembly and assembly component, the discharge port of vibration disc feeding assembly is docked with the feed inlet of distributing component, assembly component is used for positioning, moving and assembling on the steel wire card of distributing component. The steel wire card assembly detection equipment not only realizes the automatic assembly of steel wire card, but also improves assembly efficiency and assembly accuracy.

Description

Technical Field

[0001] This utility model relates to the field of assembly equipment technology, and in particular to a wire clip assembly and testing device. Background Technology

[0002] During rotor assembly, installing wire clips at both ends of the shaft is a crucial step to ensure stable rotor operation, effectively preventing axial movement of components on the shaft. However, currently, this installation and inspection process largely relies on manual operation. Workers must manually install each wire clip into its corresponding slot on the rotor shaft, followed by quality inspection through visual inspection and simple tool measurements. This traditional method has significant drawbacks: manual installation is extremely inefficient, failing to meet the demands of increasingly large-scale production; manual inspection suffers from poor accuracy and reliability, easily leading to missed or incorrect inspections, resulting in defective rotors entering the market and causing equipment malfunctions; simultaneously, the substantial manpower required significantly increases production costs for enterprises. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a wire clip assembly and testing device, which not only realizes the automated assembly of wire clips, but also improves the assembly efficiency and assembly accuracy.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a wire clip assembly and testing device, including a workbench, a conveying mechanism for conveying a carrier assembly carrying a rotor, and a first flipping mechanism for flipping the rotor on the carrier assembly, a grinding mechanism for cleaning the rotor on the carrier assembly, a first wire clip assembly mechanism for assembling one end of the rotor on the carrier assembly, a second flipping mechanism for flipping the rotor on the carrier assembly, a second wire clip assembly mechanism for assembling the other end of the rotor on the carrier assembly, a testing mechanism for height detection of the product on the carrier assembly, and a handling mechanism for handling defective products.

[0005] The first wire clip assembly mechanism includes a vibratory feeder assembly, a dispensing assembly, a clamping assembly, and an assembly assembly. The discharge port of the vibratory feeder assembly is connected to the inlet of the dispensing assembly, and the assembly assembly is used to position, move, and assemble the wire clips on the dispensing assembly.

[0006] In one embodiment, the first flipping mechanism of the wire clip assembly and testing equipment includes a first cylinder for lifting and lowering, a first gripper cylinder, and two rotating components. The drive end of the first cylinder is connected to the first gripper cylinder, and the drive end of the first gripper cylinder is connected to the two rotating components. The rotating components include a fixed plate, a first contouring clamping block, a second cylinder for lifting and lowering, a rack, and a gear. The fixed plate is connected to the drive end of the first gripper cylinder, the first contouring clamping block is rotatably connected to the fixed plate via a rotating shaft, the gear is mounted on the rotating shaft, and the drive end of the second cylinder is connected to the rack. The rack meshes with the gear, and the second cylinder is used to drive the rack to rotate the gear, thereby causing the gear to rotate the first contouring clamping block.

[0007] In one embodiment, the grinding mechanism of the wire clip assembly and testing equipment includes a support frame, a rotating assembly, and a grinding assembly. The rotating assembly includes a first motor, a synchronous wheel transmission mechanism, and a clamping rod. The first motor is mounted on the top of the support frame, and its drive end is connected to the synchronous wheel transmission mechanism, which is connected to the clamping rod. The first motor drives the synchronous wheel transmission mechanism to position and rotate the rotor using the clamping rod. The grinding assembly includes a horizontally moving third cylinder, a second motor, a brush assembly, and a collection box for collecting residue. The third cylinder is mounted on the top of the support frame, and its drive end is connected to the second motor, which is connected to the brush assembly. The collection box is mounted on the worktable and located below the brush assembly.

[0008] In one embodiment, the material distribution component of the wire clip assembly and testing equipment includes a support base, a positioning component, and a lifting component. The positioning component is mounted on the support base, and the lifting component is mounted on the bottom of the support base. The positioning component includes a fixed base, a positioning plate, and a fourth cylinder. The positioning plate is mounted between the fixed bases, and the drive end of the fourth cylinder is connected to the positioning plate. The positioning plate is provided with a positioning groove for positioning the wire clip. The lifting component includes a lifting cylinder and a contouring rod. The drive end of the lifting cylinder is connected to the contouring rod. The positioning groove is provided with a gap for the contouring rod to pass through. The lifting cylinder is used to drive the contouring rod to push the wire clip out of the positioning groove. The clamping component is mounted on the support base, and the drive end of the clamping component is provided with a steel sleeve for guiding the wire clip.

[0009] In one embodiment, the assembly components of the wire clip assembly and testing equipment include a first dual-axis drive mechanism and a pressing component. The drive end of the first dual-axis drive mechanism is connected to the pressing component. The pressing component includes a fifth cylinder, a positioning rod, and a sleeve. The sleeve is fitted onto the positioning rod. The drive end of the fifth cylinder is connected to the sleeve. The first dual-axis drive mechanism drives the positioning rod of the pressing component to position the wire clips on the material distribution component and move them above the carrier component. The fifth cylinder is used to drive the sleeve to press the wire clips on the positioning rod onto the rotor shaft of the carrier component.

[0010] In one embodiment, the detection mechanism of the wire clip assembly detection equipment includes a sixth cylinder and an elastic pressure head. The drive end of the sixth cylinder is connected to the elastic pressure head. A displacement sensor for detecting the movement distance of the elastic pressure head is provided between the elastic pressure head and the sixth cylinder. The elastic pressure head is provided with a through hole through which the rotor shaft passes. The sixth cylinder is used to drive the elastic pressure head to be sleeved on the rotor shaft and to contact the wire clip.

[0011] In one embodiment, the workbench of the wire clip assembly and testing equipment is further provided with a defective product positioning seat, which is located on one side of the conveying mechanism. The conveying mechanism includes a second dual-axis drive mechanism, a second gripper cylinder, and two contour grippers. The drive end of the second dual-axis drive mechanism is connected to the second gripper cylinder, and the drive end of the second gripper cylinder is connected to the two contour grippers. The dual-axis drive mechanism is used to drive the second gripper cylinder to convey defective products on the carrier assembly.

[0012] In one embodiment, the conveying mechanism of the wire clip assembly and testing equipment includes a conveyor line for conveying the carrier assembly and multiple support components for supporting and lifting the carrier assembly. The support components are mounted on a workbench and located below the conveyor line. Each support component includes a seventh cylinder and a contour support plate. The drive end of the seventh cylinder is connected to the contour support plate, and the seventh cylinder is used to drive the contour support plate to support and lift the carrier assembly.

[0013] The beneficial effects of this application are as follows:

[0014] This application provides a wire clip assembly and testing device. By coordinating a conveying mechanism, a first flipping mechanism, a grinding mechanism, a first wire clip assembly mechanism, a second flipping mechanism, a second wire clip assembly mechanism, a testing mechanism, and a handling mechanism, the device achieves rotor flipping, grinding, wire clip assembly, and testing. The grinding mechanism enables grinding of the commutator on the rotor, improving grinding efficiency and accuracy. Furthermore, the first and second wire clip assembly mechanisms facilitate the assembly of wire clips at both ends of the rotating shaft. This wire clip assembly and testing device not only automates wire clip assembly, improving assembly efficiency and accuracy, but also removes burrs from the commutator, enhancing the overall working efficiency of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a wire clip assembly and testing device according to an embodiment of this application;

[0016] Figure 2 This is a schematic diagram of the first flipping mechanism of the wire clip assembly and testing equipment according to an embodiment of this application;

[0017] Figure 3 This is a schematic diagram of the grinding mechanism of the wire clip assembly and testing equipment according to an embodiment of this application;

[0018] Figure 4 This is a schematic diagram showing the positioning of the first wire clip assembly mechanism in the wire clip assembly and testing equipment according to an embodiment of this application.

[0019] Figure 5 This is a schematic diagram of the material dispensing component and clamping component of the wire clip assembly and testing equipment according to an embodiment of this application;

[0020] Figure 6 This is a schematic diagram of the assembly components of the wire clip assembly and testing equipment according to an embodiment of this application;

[0021] Figure 7 This is a schematic diagram of the testing mechanism of the wire clip assembly testing equipment according to an embodiment of this application;

[0022] Figure 8 This is a schematic diagram of the handling mechanism and defective product positioning seat of the wire clip assembly and testing equipment according to an embodiment of this application;

[0023] Figure 9 This is a schematic diagram of the conveying mechanism and carrier assembly of the wire clip assembly and testing equipment according to an embodiment of this application;

[0024] Figure 10 This is a schematic diagram of the support components of the wire clip assembly and testing equipment according to an embodiment of this application;

[0025] in:

[0026] 1. Workbench; 2. Conveying mechanism; 3. First tilting mechanism; 4. Grinding mechanism; 5. First wire clip assembly mechanism; 6. Second tilting mechanism; 7. Second wire clip assembly mechanism; 8. Detection mechanism; 9. Handling mechanism; 10. Defective product positioning seat; 11. Carrier assembly; 21. Conveyor line; 22. Support assembly; 221. Seventh cylinder; 222. Contouring support plate; 31. First cylinder; 32. First gripper cylinder; 33. Rotating assembly; 331. Fixed plate; 332. First contouring clamp; 333. Second cylinder; 334. Rack; 335. Gear; 41. Support frame; 42. Rotating assembly; 43. Grinding assembly; 421. First motor; 422. Synchronous pulley transmission mechanism; 423. Clamping rod ; 431, Third cylinder; 432, Second motor; 433, Brush assembly; 434, Receiving box; 51, Vibratory feeder assembly; 52, Distributing assembly; 53, Clamping assembly; 54, Assembly assembly; 521, Support base; 522, Positioning assembly; 523, Lifting assembly; 001, Fixed base; 002, Positioning plate; 003, Fourth cylinder; 004, Lifting cylinder; 005, Contouring top rod; 010, Positioning groove; 541, First dual-axis drive mechanism; 542, Pressing assembly; 006, Fifth cylinder; 007, Positioning rod; 008, Sleeve; 009, Steel sleeve; 81, Sixth cylinder; 82, Elastic pressure head; 91, Second dual-axis drive mechanism; 92, Second gripper cylinder; 93, Contouring gripper. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] like Figure 1 As shown, an embodiment of this application provides a wire clip assembly and testing device, including a workbench 1. The workbench 1 is provided with a conveying mechanism 2 for conveying a carrier assembly 11 carrying a rotor. Along the conveying mechanism 2, there are sequentially arranged a first flipping mechanism 3 for flipping the rotor on the carrier assembly 11, a grinding mechanism 4 for cleaning the rotor on the carrier assembly 11, a first wire clip assembly mechanism 5 for assembling one end of the rotor on the carrier assembly 11, a second flipping mechanism 6 for flipping the rotor on the carrier assembly 11, a second wire clip assembly mechanism 7 for assembling the other end of the rotor on the carrier assembly 11, a testing mechanism 8 for height detection of the product on the carrier assembly 11, and a handling mechanism 9 for handling defective products.

[0029] like Figure 4As shown, the first wire clip assembly mechanism 5 includes a vibratory feeder 51, a material distribution 52, a clamping 53, and an assembly 54. The discharge port of the vibratory feeder 51 is connected to the inlet of the material distribution 52. The assembly 54 is used to position, move, and assemble the wire clips on the material distribution 52.

[0030] Specifically, the commutator is assembled onto the rotor in the previous process, and the conveying mechanism 2 transports the assembled rotor. The conveying mechanism 2 drives the carrier assembly 11 to move the rotor to one side of the first flipping mechanism 3. The first flipping mechanism 3 flips the vertically placed rotor on the carrier assembly 11 so that the rotor is placed horizontally on the carrier assembly 11. Next, the conveying mechanism 2 drives the carrier assembly 11 to move the rotor to one side of the grinding mechanism 4. The rotating assembly 33 of the grinding mechanism 4 positions the rotor and drives it to rotate. The grinding assembly 43 of the grinding mechanism 4 deburrs the commutator assembled on the rotor. After grinding, the conveying mechanism 2 conveys the rotor to the bottom of the first wire clip assembly mechanism 5. The vibratory feeder assembly 51 feeds the wire clips onto the distribution assembly 52. ​​The assembly assembly 54 clamps and positions the wire clips on the distribution assembly 52 and moves them above the rotor shaft. The support assembly 22 of the conveying mechanism 2 lifts the carrier assembly 11 so that the rotor shaft is positioned with the steel sleeve 009 on the clamping assembly 53. The clamping assembly 53 releases the steel sleeve 009, and then the assembly assembly 54 drives the wire clips to move down along the steel sleeve 009 and assemble them on one end of the shaft. Then, the conveying mechanism 2 transports the rotor to one side of the second flipping mechanism 6, which flips the rotor 180 degrees so that the other end of the rotor shaft is on top. Next, the conveying mechanism 2 transports the rotor to the area below the second wire clip assembly mechanism 7, which assembles the wire clips onto the other end of the shaft. Then, the conveying mechanism 2 transports the rotor to one side of the detection mechanism 8, which checks the installation height of the assembled wire clips. After the check, if the assembly is qualified, the assembled rotor moves to the next workstation with the conveying mechanism 2; if the assembly is unqualified, the handling mechanism 9 clamps the assembled rotor on the conveying mechanism 2 and transfers it to the defective product positioning seat 10. The structure of the second flipping mechanism 6 is the same as that of the first flipping mechanism 3, but can be adjusted as needed. The structure of the second wire clip assembly mechanism 7 is the same as that of the first wire clip assembly mechanism 5, but can also be adjusted as needed.

[0031] In the above structure, the rotor's rotation, grinding, wire clip assembly, and inspection are achieved through the coordinated operation of the conveying mechanism 2, the first flipping mechanism 3, the grinding mechanism 4, the first wire clip assembly mechanism 5, the second flipping mechanism 6, the second wire clip assembly mechanism 7, the inspection mechanism 8, and the handling mechanism 9. The grinding mechanism 4 enables the grinding of the commutator on the rotor, improving grinding efficiency and accuracy. The first wire clip assembly mechanism 5 and the second wire clip assembly mechanism 7 facilitate the assembly of wire clips at both ends of the rotating shaft. This wire clip assembly and inspection equipment not only automates the assembly of wire clips, improving assembly efficiency and accuracy, but also removes burrs from the commutator, enhancing the overall working efficiency of the equipment.

[0032] like Figure 2 As shown, in one embodiment, the first flipping mechanism 3 of the wire clip assembly and testing equipment includes a first cylinder 31 for lifting and lowering, a first gripper cylinder 32, and two rotating components 33. The driving end of the first cylinder 31 is connected to the first gripper cylinder 32, and the driving end of the first gripper cylinder 32 is connected to the two rotating components 33. The rotating components 33 include a fixed plate 331, a first contouring clamping block 332, a second cylinder 333 for lifting and lowering, a rack 334, and a gear 335. The fixed plate 331 is connected to the driving end of the first gripper cylinder 32. The first contouring clamping block 332 is rotatably connected to the fixed plate 331 via a rotating shaft. The gear 335 is mounted on the rotating shaft. The driving end of the second cylinder 333 is connected to the rack 334. The rack 334 meshes with the gear 335. The second cylinder 333 is used to drive the rack 334 to drive the gear 335 to rotate, so that the gear 335 drives the first contouring clamping block 332 to rotate. The first cylinder 31 drives the first gripper cylinder 32 to move the two rotating components 33 downwards, positioning them on either side of the rotor. The first gripper cylinder 32 then drives the first contouring clamps 332 of the two rotating components 33 to clamp the two sides of the rotor. The second cylinder 333 of the two rotating components 33 drives the rack 334 to rotate the gear 335. The gear 335 causes the first contouring clamps 332 and the rotor to rotate 90 degrees, changing the vertical rotor to a horizontal position. Then, the first cylinder 31 drives the first gripper cylinder 32 to place the rotor onto the carrier assembly 11. The structure of the second flipping mechanism 6 is the same as that of the first flipping mechanism 3, and can be adjusted as needed. This configuration not only achieves rotor flipping but also improves flipping efficiency.

[0033] like Figure 3As shown, in one embodiment, the grinding mechanism 4 of the wire clip assembly and testing equipment includes a support frame 41, a rotating assembly 42, and a grinding assembly 43. The rotating assembly 42 includes a first motor 421, a synchronous pulley transmission mechanism 422, and a clamping rod 423. The first motor 421 is mounted on the top of the support frame 41, and the driving end of the first motor 421 is connected to the synchronous pulley transmission mechanism 422. The synchronous pulley transmission mechanism 422 is connected to the clamping rod 423. The first motor 421 is used to drive the synchronous pulley. The transmission mechanism 422 drives the clamping rod 423 to position and rotate the rotor. The grinding assembly 43 includes a horizontally moving third cylinder 431, a second motor 432, a brush assembly 433, and a collection box 434 for collecting residue. The third cylinder 431 is mounted on the top of the support frame, and its driving end is connected to the second motor 432. The driving end of the second motor 432 is connected to the brush assembly 433. The collection box 434 is mounted on the workbench 1 and located below the brush assembly 433. The support assembly 22 of the conveying mechanism 2 lifts the rotor on the carrier assembly 11, causing the rotor shaft to extend into the clamping rod 423, which clamps the shaft. The first motor 421 drives the synchronous pulley transmission mechanism 422 to rotate the clamping rod 423, which in turn rotates the rotor. The third cylinder 431 drives the second motor 432 to move the brush assembly 433 toward the commutator on the rotor. The second motor 432 drives the brush assembly 433 to rotate, grinding the burrs on the rotating commutator. The collection box 434 is connected to the exhaust assembly, which collects the grinding residue and removes it. The rotating assembly 42 and the grinding assembly 43 work together to realize the rotation and grinding operation of the commutator on the rotor, improving the grinding efficiency of the commutator.

[0034] like Figure 4 and Figure 5As shown, in one embodiment, the material distribution component 52 of the wire clip assembly and testing equipment includes a support base 521, a positioning component 522, and a lifting component 523. The positioning component 522 is mounted on the support base 521, and the lifting component 523 is mounted on the bottom of the support base 521. The positioning component 522 includes a fixed base 001, a positioning plate 002, and a fourth cylinder 003. The positioning plate 002 is mounted between the fixed bases 001, and the driving end of the fourth cylinder 003 is connected to the positioning plate 002. The positioning plate 002 is provided with useful... The positioning groove 010 for positioning the wire clip includes a lifting assembly 523 comprising a lifting cylinder 004 and a contouring rod 005. The driving end of the lifting cylinder 004 is connected to the contouring rod 005. The positioning groove 010 is provided with a gap for the contouring rod 005 to pass through. The lifting cylinder 004 is used to drive the contouring rod 005 to push the wire clip out of the positioning groove 010. The clamping assembly 53 is mounted on the support base 521. The driving end of the clamping assembly 53 is provided with a steel sleeve 009 for guiding the wire clip. The vibratory feeder feeding mechanism feeds the wire clips into the positioning slot 010 of the positioning plate 002. The fourth cylinder 003 drives the positioning plate 002 to move the wire clips above the contouring push rod 005. The lifting cylinder 004 drives the contouring push rod 005 to push the wire clips out of the positioning slot 010. Then, the assembly component 54 positions and transfers the wire clips above the carrier assembly 11. The support component 22 of the conveying mechanism 2 supports and lifts the carrier assembly 11, so that the rotating shaft is connected to the steel sleeve 009 of the clamping component 53. The wire clips on the assembly component 54 slide down the steel sleeve 009 and are assembled into the slots on the rotor shaft. The setting of the material distribution component 52 facilitates the material distribution and lifting of the wire clips, improving the material distribution and lifting efficiency. The setting of the clamping component 53 facilitates the clamping and loosening of the steel sleeve 009, and facilitates the steel sleeve 009 to guide the wire clips.

[0035] like Figure 6As shown, in one embodiment, the assembly component 54 of the wire clip assembly and testing equipment includes a first dual-axis drive mechanism 541 and a pressing component 542. The drive end of the first dual-axis drive mechanism 541 is connected to the pressing component 542. The pressing component 542 includes a fifth cylinder 006, a positioning rod 007, and a sleeve 008. The sleeve 008 is sleeved on the positioning rod 007. The drive end of the fifth cylinder 006 is connected to the sleeve 008. The first dual-axis drive mechanism 541 drives the positioning rod 007 of the pressing component 542 to position the wire clips on the material distribution component 52 and move them above the carrier component 11. The fifth cylinder 006 is used to drive the sleeve 008 to press the wire clips on the positioning rod 007 onto the rotor shaft of the carrier component 11. The first dual-axis drive mechanism 541 drives the pressing assembly 542 to move above the material distribution assembly 52 and downwards, causing the wire clip on the contouring top rod 005 to be sleeved and locked onto the positioning rod 007. The bottom of the positioning rod 007 extends out of the bottom of the sleeve 008. The first dual-axis drive mechanism 541 drives the positioning rod 007 to move the wire clip, and the bottom of the positioning rod 007 mates with the steel sleeve 009. The fifth cylinder 006 drives the sleeve 008 to move the wire clip on the positioning rod 007 downwards along the steel sleeve 009, and assembles the wire clip into the slot of the rotating shaft. The assembly assembly 54 realizes the automated assembly of the wire clip, improving assembly accuracy and efficiency.

[0036] like Figure 7 As shown, in one embodiment, the detection mechanism 8 of the wire clip assembly detection equipment includes a sixth cylinder 81 and an elastic pressure head 82. The drive end of the sixth cylinder 81 is connected to the elastic pressure head 82. A displacement sensor for detecting the moving distance of the elastic pressure head 82 is provided between the elastic pressure head 82 and the sixth cylinder 81. The elastic pressure head 82 is provided with a through hole for the rotor shaft to pass through. The sixth cylinder 81 drives the elastic pressure head 82 to be sleeved on the rotor shaft and contact the wire clip. The sixth cylinder 81 drives the elastic pressure head 82 to move towards the rotor shaft on the carrier assembly 11. The rotor shaft extends into the elastic pressure head 82. When the end of the elastic pressure head 82 contacts the wire clip, the displacement sensor measures the assembly height. This arrangement facilitates the detection of the position of the assembled wire clip and ensures assembly accuracy.

[0037] like Figure 8As shown, in one embodiment, the workbench 1 of the wire clip assembly and testing equipment is further provided with a defective product positioning seat 10. The defective product positioning seat 10 is located on one side of the conveying mechanism 9. The conveying mechanism 9 includes a second dual-axis drive mechanism 91, a second gripper cylinder 92, and two contour grippers 93. The drive end of the second dual-axis drive mechanism 91 is connected to the second gripper cylinder 92, and the drive end of the second gripper cylinder 92 is connected to the two contour grippers 93. The dual-axis drive mechanism is used to drive the second gripper cylinder 92 to convey defective products on the carrier assembly 11. When the testing mechanism 8 detects that the assembled rotor is defective, the second dual-axis drive mechanism 91 of the conveying mechanism 9 drives the second gripper cylinder 92 to drive the two contour grippers 93 to clamp the assembled rotor and transfer it to the defective product positioning seat 10. This arrangement improves the efficiency of defective product transfer.

[0038] like Figure 9 and Figure 10 As shown, in one embodiment, the conveying mechanism 2 of the wire clip assembly and testing equipment includes a conveyor line 21 for conveying the carrier assembly 11 and multiple support components 22 for supporting and lifting the carrier assembly 11. The support components 22 are mounted on the workbench 1, located below the conveyor line 21. Each support component 22 includes a seventh cylinder 221 and a contour support plate 222. The drive end of the seventh cylinder 221 is connected to the contour support plate 222, and the seventh cylinder 221 drives the contour support plate 222 to support and lift the carrier assembly 11. The multiple support components 22 correspond to the first flipping mechanism 3, the grinding mechanism 4, the first wire clip assembly mechanism 5, the second flipping mechanism 6, the second wire clip assembly mechanism 7, the testing mechanism 8, and the handling mechanism 9, respectively, supporting and lifting the carrier assembly 11 and the product during flipping, assembly, and testing. This arrangement improves support strength and lifting efficiency, ensuring stability during the assembly process.

[0039] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A wire clip assembly and testing device, characterized in that, The system includes a workbench (1), on which a conveying mechanism (2) is provided for conveying a carrier assembly (11) carrying a rotor. Along the conveying mechanism (2) are arranged a first flipping mechanism (3) for flipping the rotor on the carrier assembly (11), a grinding mechanism (4) for cleaning the rotor on the carrier assembly (11), a first wire clip assembly mechanism (5) for assembling one end of the rotor on the carrier assembly (11), a second flipping mechanism (6) for flipping the rotor on the carrier assembly (11), a second wire clip assembly mechanism (7) for assembling the other end of the rotor on the carrier assembly (11), a detection mechanism (8) for height detection of the product on the carrier assembly (11), and a handling mechanism (9) for handling defective products. The first wire clip assembly mechanism (5) includes a vibratory feeder assembly (51), a material distribution assembly (52), a clamping assembly (53), and an assembly assembly (54). The discharge port of the vibratory feeder assembly (51) is connected to the inlet of the material distribution assembly (52). The assembly assembly (54) is used to position, move, and assemble the wire clips on the material distribution assembly (52).

2. The wire clip assembly and testing equipment according to claim 1, characterized in that, The first flipping mechanism (3) includes a first cylinder (31) for lifting and lowering, a first gripper cylinder (32), and two rotating components (33). The driving end of the first cylinder (31) is connected to the first gripper cylinder (32), and the driving end of the first gripper cylinder (32) is connected to the two rotating components (33). The rotating components (33) include a fixed plate (331), a first contouring clamp (332), a second cylinder (333) for lifting and lowering, a rack (334), and a gear (335). The plate (331) is connected to the drive end of the first gripper cylinder (32), the first contouring clamp (332) is rotatably connected to the fixed plate (331) through a rotating shaft, the gear (335) is mounted on the rotating shaft, the drive end of the second cylinder (333) is connected to the rack (334), the rack (334) meshes with the gear (335), the second cylinder (333) is used to drive the rack (334) to drive the gear (335) to rotate, so that the gear (335) drives the first contouring clamp (332) to rotate.

3. The wire clip assembly and testing equipment according to claim 1, characterized in that, The grinding mechanism (4) includes a support frame (41), a rotating assembly (42), and a grinding assembly (43). The rotating assembly (42) includes a first motor (421), a synchronous gear transmission mechanism (422), and a clamping rod (423). The first motor (421) is mounted on the top of the support frame (41). The driving end of the first motor (421) is connected to the synchronous gear transmission mechanism (422), which is connected to the clamping rod (423). The first motor (421) is used to drive the synchronous gear transmission mechanism (422) to move... The clamping rod (423) positions and rotates the rotor. The grinding assembly (43) includes a horizontally moving third cylinder (431), a second motor (432), a brush assembly (433), and a collection box (434) for collecting residue. The third cylinder (431) is mounted on the top of the support frame. The driving end of the third cylinder (431) is connected to the second motor (432). The driving end of the second motor (432) is connected to the brush assembly (433). The collection box (434) is mounted on the workbench (1) and located below the brush assembly (433).

4. The wire clip assembly and testing equipment according to claim 1, characterized in that, The material distribution assembly (52) includes a support base (521), a positioning assembly (522), and a lifting assembly (523). The positioning assembly (522) is mounted on the support base (521), and the lifting assembly (523) is mounted on the bottom of the support base (521). The positioning assembly (522) includes a fixed base (001), a positioning plate (002), and a fourth cylinder (003). The positioning plate (002) is mounted between the fixed bases (001), and the driving end of the fourth cylinder (003) is connected to the positioning plate (002). The positioning plate (002) is provided with a feature for positioning the wire clip. The positioning groove (010) is provided with a lifting assembly (523), which includes a lifting cylinder (004) and a contouring rod (005). The driving end of the lifting cylinder (004) is connected to the contouring rod (005). The positioning groove (010) is provided with a gap for the contouring rod (005) to pass through. The lifting cylinder (004) is used to drive the contouring rod (005) to push out the wire clip in the positioning groove (010). The clamping assembly (53) is installed on the support base (521). The driving end of the clamping assembly (53) is provided with a steel sleeve (009) for guiding the wire clip.

5. The wire clip assembly and testing equipment according to claim 1, characterized in that, The assembly component (54) includes a first dual-axis drive mechanism (541) and a pressing component (542). The drive end of the first dual-axis drive mechanism (541) is connected to the pressing component (542). The pressing component (542) includes a fifth cylinder (006), a positioning rod (007), and a sleeve (008). The sleeve (008) is sleeved on the positioning rod (007). The drive end of the fifth cylinder (006) is connected to the sleeve (008). The first dual-axis drive mechanism (541) drives the positioning rod (007) of the pressing component (542) to position the wire clip on the material distribution component (52) and move it above the carrier component (11). The fifth cylinder (006) is used to drive the sleeve (008) to press the wire clip on the positioning rod (007) onto the rotor shaft of the carrier component (11).

6. The wire clip assembly and testing equipment according to claim 1, characterized in that, The detection mechanism (8) includes a sixth cylinder (81) and an elastic pressure head (82). The driving end of the sixth cylinder (81) is connected to the elastic pressure head (82). A displacement sensor for detecting the moving distance of the elastic pressure head (82) is provided between the elastic pressure head (82) and the sixth cylinder (81). The elastic pressure head (82) is provided with a through hole for the rotor shaft to pass through. The sixth cylinder (81) is used to drive the elastic pressure head (82) to be sleeved on the rotor shaft and to contact the wire clip.

7. The wire clip assembly and testing equipment according to claim 1, characterized in that, The workbench (1) is also provided with a defective product positioning seat (10), which is located on one side of the conveying mechanism (9). The conveying mechanism (9) includes a second dual-axis drive mechanism (91), a second gripper cylinder (92), and two contour grippers (93). The drive end of the second dual-axis drive mechanism (91) is connected to the second gripper cylinder (92), and the drive end of the second gripper cylinder (92) is connected to the two contour grippers (93). The dual-axis drive mechanism is used to drive the second gripper cylinder (92) to convey defective products on the carrier assembly (11).

8. The wire clip assembly and testing equipment according to claim 1, characterized in that, The conveying mechanism (2) includes a conveyor line (21) for conveying the vehicle assembly (11) and a plurality of support assemblies (22) for supporting and lifting the vehicle assembly (11). The support assemblies (22) are mounted on the workbench (1) and are located below the conveyor line (21). The support assembly (22) includes a seventh cylinder (221) and a contour support plate (222). The drive end of the seventh cylinder (221) is connected to the contour support plate (222). The seventh cylinder (221) is used to drive the contour support plate (222) to support and lift the vehicle assembly (11).

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