Inorganic composite polyphenyl-alloy block cutting device
By setting serrated grooves on the dividing blade to embed a cross-cutting saw and combining it with a crushing roller to process waste, the problems of uneven bottom of the blocks and waste stuck are solved, achieving efficient and precise block cutting and waste processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SHIYUE INTELLIGENT MASCH CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional sawing devices cannot simultaneously level the bottom surface of the blocks, resulting in uneven bottoms after cutting. This affects subsequent precision cutting, and the waste material removed from the bottom of the blocks is relatively large, which can easily get stuck and cause blockages.
Design an inorganic composite polystyrene homogeneous block cutting device. The device uses a dividing blade and a cutting frame set at the same level. The dividing blade has a sawtooth groove on its surface to embed the first cross-cutting saw, which simultaneously removes the waste material at the bottom of the block. The waste material is processed by a crushing roller and a rotary cutting blade to ensure a flat bottom surface and efficient cutting.
This process ensures a flat bottom for the blocks, improves cutting accuracy and efficiency, prevents waste blockage, and guarantees the integrity of subsequent cutting and effective waste disposal.
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Figure CN224407799U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of homogeneous block cutting technology, for example to an inorganic composite polystyrene homogeneous block cutting device. Background Technology
[0002] Currently, in the industrial production of inorganic composite polystyrene homogeneous blocks, the homogeneous blocks are processed and formed as a whole. It is necessary to cut the large-volume whole blank into standard sizes that conform to the building module. This can improve production efficiency, ensure the accuracy of block size, reduce material waste, and meet the construction industry's demand for high-quality building materials.
[0003] In the process of implementing the embodiments of this disclosure, at least the following problems were found in the related art:
[0004] Traditional sawing devices cannot simultaneously level the bottom surface of the blocks, resulting in uneven bottoms after cutting. This affects subsequent precise horizontal and vertical cutting. Furthermore, the waste material after the bottom of the homogeneous block is removed is relatively large, which is not conducive to the discharge of waste material from the homogeneous block and can easily cause waste blockage. Utility Model Content
[0005] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.
[0006] This disclosure provides an inorganic composite polystyrene homogeneous block cutting device to solve the problems of uneven bottom of homogeneous blocks and large waste material cut from the bottom of homogeneous blocks that is easy to get stuck and difficult to discharge.
[0007] In some embodiments, the inorganic composite polystyrene homogeneous block cutting device includes: a feeding frame with a plurality of feeding conveyor belts arranged in parallel thereon, and the feeding conveyor belts being spaced apart; a cutting frame with a plurality of cutting conveyor belts arranged in parallel thereon, and the cutting conveyor belts being spaced apart; a dividing blade disposed between the feeding frame and the cutting frame; the upper surface of the cutting frame and the upper surface of the dividing blade are at the same horizontal plane, and the upper surface of the feeding frame is lower than the upper surface of the dividing blade; a sawtooth groove is formed on the upper surface of the dividing blade, and a first cross-cutting saw is arranged around the cutting frame, the first cross-cutting saw being embedded in the sawtooth groove.
[0008] In some embodiments, a crushing roller is provided on one side of the bottom of the dividing blade, and the crushing roller is disposed at the bottom of the first cross-cutting saw.
[0009] In some embodiments, a plurality of support rollers are arranged side by side on the upper part of the serrated groove.
[0010] In some embodiments, a discharge port is provided at the lower part of the serrated groove.
[0011] In some embodiments, a second cross-cutting saw is provided on one side of the first cross-cutting saw, the second cross-cutting saw is sleeved on the cutting frame, and a third cross-cutting saw is provided on the side of the second cross-cutting saw away from the first cross-cutting saw.
[0012] In some embodiments, there are multiple feeding conveyor belts, which are arranged side by side with intervals between them, and a longitudinal saw is provided between each feeding conveyor belt.
[0013] In some embodiments, a rotary cutter is arranged around the pulverizing roller.
[0014] In some embodiments, a receiving tray is provided at the lower part of the crushing roller.
[0015] In some embodiments, the discharge port is located on the upper part of the receiving tray.
[0016] In some embodiments, the rotary cutter is arranged in multiple sets at intervals on the crushing roller, with adjacent sets of rotary cutters being staggered.
[0017] The inorganic composite polystyrene homogeneous block cutting device provided in this embodiment can achieve the following technical effects:
[0018] By setting the dividing blade and the cutting frame table at the same level, and having a sawtooth groove on the surface of the dividing blade to embed the first cross-cutting saw, with the saw blade flush with the blade surface, the waste material at the bottom of the block can be removed simultaneously during the conveying process, ensuring a flat bottom surface and laying the foundation for subsequent high-precision cross-cutting. In addition, the feeding frame table is lower than the dividing blade to avoid blind spots caused by excessive block height, ensuring complete cutting coverage.
[0019] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0020] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:
[0021] Figure 1 This is a schematic diagram of the inorganic composite polystyrene homogeneous block cutting device provided in the embodiments of this disclosure;
[0022] Figure 2 This is a schematic diagram of the overall cross-sectional structure provided in the embodiments of this disclosure;
[0023] Figure 3 This is provided by the embodiments of this disclosure. Figure 2Schematic diagram of part A in the middle;
[0024] Figure 4 This is a schematic diagram of the cutting blade and crushing roller structure provided in the embodiments of this disclosure.
[0025] Figure label:
[0026] 100. Feeding rack; 101. Feeding conveyor belt; 102. Sliding saw; 200. Cutting rack; 201. Cutting conveyor belt; 202. First cross-cutting saw; 203. Second cross-cutting saw; 204. Third cross-cutting saw; 300. Dividing blade; 301. Saw tooth groove; 302. Crushing roller; 303. Support roller; 304. Discharge port; 305. Rotary cutting blade; 306. Receiving tray Detailed Implementation
[0027] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0028] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0029] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.
[0030] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.
[0031] Unless otherwise stated, the term "multiple" means two or more.
[0032] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.
[0033] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0034] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.
[0035] Combination Figure 1-4 As shown, this embodiment of the present disclosure provides an inorganic composite polystyrene homogeneous block cutting device, comprising: a feeding rack 100, on which a plurality of feeding conveyor belts 101 are arranged in parallel and spaced apart; a cutting rack 200, on which a plurality of cutting conveyor belts 201 are arranged in parallel and spaced apart; a dividing blade 300, disposed between the feeding rack 100 and the cutting rack 200; the upper surface of the cutting rack 200 and the upper surface of the dividing blade 300 are at the same level, and the upper surface of the feeding rack 100 is lower than the upper surface of the dividing blade 300; a serrated groove 301 is formed on the upper surface of the dividing blade 300, and a first cross-cutting saw 202 is arranged around the cutting rack 200, the first cross-cutting saw 202 being embedded in the serrated groove 301.
[0036] The inorganic composite polystyrene homogeneous block cutting device provided in this embodiment has a feeding rack 100 and a cutting rack 200 connected together. A feeding conveyor belt 101 is arranged in parallel on the feeding rack 100, and a cutting conveyor belt 201 is arranged in parallel on the cutting rack 200. The homogeneous blocks can be conveyed and cut via the feeding conveyor belts 101. A dividing blade 300 is positioned between the feeding rack 100 and the cutting rack 200. A serrated groove 301 is formed on the upper part of the dividing blade 300, and the serrated groove 301 can accommodate a first cross-cutting saw 202. This allows the first cross-cutting saw 202 to sink into the serrated groove 301, making the upper surface of the first cross-cutting saw 202 flush with the upper surface of the dividing blade 300. The first cross-cutting saw 202 can cut the bottom of the homogeneous block. The waste material after cutting can be separated by the dividing blade 300. This removes the waste material from the bottom of the homogeneous block and cuts the bottom of the homogeneous block flat, which is convenient for subsequent slitting. Furthermore, the upper surface of the feeding conveyor belt 101 on the feeding rack 100 is lower than the upper surface of the dividing blade 300. This ensures that the feeding conveyor belt 101 transports the homogeneous block to the first cross-cutting saw 202 and the dividing blade 300. This allows the first cross-cutting saw 202 and the dividing blade 300 to cut the homogeneous block efficiently and prevents the first cross-cutting saw 202 and the dividing blade 300 from being unable to cut the bottom of the homogeneous block if it is too high, thus ensuring cutting accuracy and efficiency.
[0037] Optionally, a crushing roller 302 is provided on one side of the bottom of the dividing blade 300, and the crushing roller 302 is located at the bottom of the first cross-cutting saw 202.
[0038] In this way, the crushing roller 302 at the bottom of the dividing blade 300 can effectively crush the waste generated during cutting. This can prevent the waste from being too large after being cut by the first cross-cutting saw 202, which would make the waste difficult to cut and clean. At the same time, the waste can be directly crushed, which is convenient for subsequent waste treatment and recycling.
[0039] Optionally, a plurality of support rollers 303 are arranged side by side on the upper part of the sawtooth groove 301.
[0040] In this way, the support roller 303 on the upper part of the sawtooth groove 301 can effectively support the first cross-cutting saw 202, which can prevent uneven cutting when the homogeneous block is pressed on the first cross-cutting saw 202. The rolling of the support roller 303 can also reduce the frictional resistance during the cutting process.
[0041] Optionally, a discharge port 304 is provided at the lower part of the sawtooth groove 301.
[0042] In this way, the discharge port 304 can easily discharge the waste material remaining on the first cross-cutting saw 202, ensuring a smooth cutting process and avoiding the accumulation of waste material that affects cutting accuracy and efficiency.
[0043] Optionally, a second cross-cutting saw 203 is provided on one side of the first cross-cutting saw 202, the second cross-cutting saw 203 is sleeved on the cutting frame 200, and a third cross-cutting saw 204 is provided on the side of the second cross-cutting saw 203 away from the first cross-cutting saw 202.
[0044] In this way, the second cross-cutting saw 203 is set on one side of the first cross-cutting saw 202. The homogeneous block is first leveled and cut at the bottom by the first cross-cutting saw 202. The height of the second cross-cutting saw 203 is higher than that of the first cross-cutting saw 202. The second cross-cutting saw 203 can adjust the cutting position according to the height of the homogeneous block. A third cross-cutting saw 204 is set on the side of the second cross-cutting saw 203 away from the first cross-cutting saw 202. The third cross-cutting saw 204 is higher than that of the second cross-cutting saw 203. The third cross-cutting saw 204 can accurately cut the top of the homogeneous block to ensure that the overall height of the block is consistent, which facilitates the longitudinal cutting of the homogeneous block. Thus, the entire homogeneous block can be cut into the required size, thereby completing the brick processing.
[0045] Optionally, there are multiple feeding conveyor belts 101, and the feeding conveyor belts 101 are arranged side by side with intervals between them, and a longitudinal saw 102 is respectively arranged between the feeding conveyor belts 101.
[0046] In this way, there are multiple feeding conveyor belts 101, which are arranged side by side with intervals between them. Each feeding conveyor belt 101 is equipped with a longitudinal cutting saw 102. The longitudinal cutting saw 102 can perform preliminary longitudinal cutting of homogeneous blocks to ensure that the width of the blocks is consistent, which is convenient for subsequent transverse cutting by the cross-cutting saw.
[0047] Optionally, a rotary cutter 305 is disposed around the crushing roller 302.
[0048] In this way, the rotary cutter 305 on the crushing roller 302 can rotary cut and crush the waste material, which can better crush the waste material.
[0049] Optionally, a receiving tray 306 is provided at the lower part of the crushing roller 302.
[0050] In this way, the receiving plate 306 at the bottom of the crushing roller 302 can collect the crushed waste material, which is convenient for centralized processing and recycling.
[0051] Optionally, the discharge port 304 is located on the upper part of the receiving tray 306.
[0052] In this way, the discharge port 304 is located on the upper part of the receiving tray 306, and the waste material discharged from the discharge port 304 can fall directly into the receiving tray 306 through the receiving tray 306, thus avoiding the waste material from scattering.
[0053] Optionally, the rotary cutter 305 is arranged in multiple sets at intervals on the crushing roller 302, with multiple sets of adjacent rotary cutters 305 being staggered.
[0054] In this way, the rotary cutters 305 are arranged in multiple groups with intervals on the crushing roller 302, with the adjacent groups of rotary cutters 305 spaced apart. When the rotary cutter roller rotates, the rotary cutters 305 can thoroughly crush the waste material. The individual rotary cutters 305 can prevent the overall rotary cutter 305 from having excessive contact with the waste material. Multiple individual rotary cutters 305 can thoroughly crush the waste material, thereby improving crushing efficiency, ensuring that the waste material is thoroughly refined, facilitating subsequent processing and reuse, and reducing resource waste.
[0055] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A cutting device for inorganic composite polystyrene homogeneous blocks, characterized in that, include: A feeding rack (100) has several feeding conveyor belts (101) arranged side by side on it, and the feeding conveyor belts (101) are spaced apart from each other; A cutting frame (200) has several cutting conveyor belts (201) arranged side by side on it, and the cutting conveyor belts (201) are spaced apart from each other; A dividing blade (300) is disposed between the feed rack (100) and the cutting rack (200); The upper surface of the cutting rack (200) is at the same level as the upper surface of the dividing blade (300), and the upper surface of the feeding rack (100) is lower than the upper surface of the dividing blade (300); The upper surface of the dividing blade (300) is provided with a serrated groove (301), and a first cross-cutting saw (202) is arranged around the cutting frame (200), the first cross-cutting saw (202) being embedded in the serrated groove (301).
2. The inorganic composite polystyrene homogeneous block cutting device according to claim 1, characterized in that, A crushing roller (302) is provided on one side of the bottom of the dividing blade (300), and the crushing roller (302) is provided at the bottom of the first cross-cutting saw (202).
3. The inorganic composite polystyrene homogeneous block cutting device according to claim 1, characterized in that, Several support rollers (303) are arranged side by side on the upper part of the sawtooth groove (301).
4. The inorganic composite polystyrene homogeneous block cutting device according to claim 2, characterized in that, The lower part of the sawtooth groove (301) is provided with a discharge port (304).
5. The inorganic composite polystyrene homogeneous block cutting device according to claim 1, characterized in that, A second cross-cutting saw (203) is provided on one side of the first cross-cutting saw (202), the second cross-cutting saw (203) is sleeved on the cutting frame (200), and a third cross-cutting saw (204) is provided on the side of the second cross-cutting saw (203) away from the first cross-cutting saw (202).
6. The inorganic composite polystyrene homogeneous block cutting device according to claim 1, characterized in that, There are multiple feeding conveyor belts (101), and the feeding conveyor belts (101) are arranged side by side with intervals between them. A longitudinal saw (102) is arranged between each feeding conveyor belt (101).
7. The inorganic composite polystyrene homogeneous block cutting device according to claim 2, characterized in that, A rotary cutter (305) is arranged around the crushing roller (302).
8. The inorganic composite polystyrene homogeneous block cutting device according to claim 4, characterized in that, A receiving tray (306) is provided at the lower part of the crushing roller (302).
9. The inorganic composite polystyrene homogeneous block cutting device according to claim 8, characterized in that, The discharge port (304) is located on the upper part of the receiving tray (306).
10. The inorganic composite polystyrene homogeneous block cutting device according to claim 7, characterized in that, The rotary cutter (305) is arranged in multiple sets at intervals on the crushing roller (302), with the multiple sets of adjacent rotary cutters being staggered.