Capillary quartz tube cutting device
By designing a capillary quartz tube cutting device, and through the stability of the clamp adjusting rod, the problem of uneven cuts during the cutting of small-diameter quartz tubes is solved. This achieves stable cutting, reduces vibration of the cutting equipment, improves cutting stability, and reduces the generation of debris.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING ZINIU YIDONG TECH CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-06-26
AI Technical Summary
Existing technologies for cutting small-diameter quartz tubes suffer from problems such as equipment vibration, unstable clamping leading to uneven cuts, and the generation of fragments and scratches.
The design includes: using a clamp adjustment rod to provide stable support for the quartz tube in a capillary quartz tube cutting device, coordinating with the gradual downward movement and rotation of the cutting wheel, using elastic washers to reduce equipment vibration, and utilizing a motor design to provide stable support for the quartz tube through the clamp adjustment rod, coordinating with the gradual downward movement and rotation of the cutting wheel, thereby improving cutting stability, reducing vibration, and improving cut neatness.
It improves the stability of the capillary quartz tube cutting process, reduces the vibration of the cut, improves the neatness of the cut, reduces the generation of abrasive fragments on the tube wall, reduces the instability of the cutting process, reduces the instability of the cutting equipment, improves the integrity of the cutting disc, reduces cutting vibration, enhances the neatness of the cut, and reduces the possibility of tube wall scratches.
Smart Images
Figure CN224408070U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of lighting fixture processing technology, and in particular to a capillary quartz tube cutting device. Background Technology
[0002] Quartz tubes are an important raw material for the production of lamps and other products, and are widely used in the manufacture of light bulbs. During the bulb manufacturing process, the entire quartz tube needs to be cut to meet different size requirements. Currently, most quartz tube cutting on the market uses motor-driven cutting wheels. This type of equipment is mainly suitable for cutting large-diameter quartz tubes. Due to design and compatibility issues, during the cutting of small-diameter capillary quartz tubes, equipment vibration caused by the motor driving the cutting wheel, as well as unstable clamping, may result in uneven cuts, easy generation of fragments, and easy scratches on the outer wall of the quartz tube, leading to poor safety. Utility Model Content
[0003] In view of the problems existing in the background art, this application provides a capillary quartz tube cutting device, which can improve the stability of the capillary quartz tube cutting process, improve the neatness of the capillary quartz tube cut, and reduce the possibility of scratches on the tube wall caused by the fragments generated by the cut.
[0004] According to one aspect of the present invention, a capillary quartz tube cutting device is provided, comprising: an operating platform, the top of which forms a working plane; two clamp adjusting rods, the two clamp adjusting rods being respectively mounted on the working plane, the axes of the two clamp adjusting rods being parallel to each other and spaced apart; a cutting wheel, the cutting wheel being mounted directly above the two clamp adjusting rods, the cutting surface of the cutting wheel being perpendicular to the axes of the clamp adjusting rods; a height adjusting assembly and a driver, the driver and the cutting wheel being mounted on the height adjusting assembly, the driver being connected to the cutting wheel for driving the cutting wheel to rotate, and the height adjusting assembly for adjusting the height of the cutting wheel and the driver.
[0005] By using the capillary quartz tube cutting device in this technical solution, when cutting small-diameter quartz tubes, the quartz tube can be placed parallel between two clamping adjustment rods, which support the quartz tube. Then, the height of the cutting wheel and the driver is adjusted by the height adjustment component, causing the cutting wheel to gradually move downwards. As the quartz tube is continuously rotated, the cutting depth of the cutting wheel on the quartz tube increases, eventually resulting in a neat cut on the quartz tube, thus completing the cutting of the quartz tube. This utility model is designed for capillary quartz tubes. By using two clamping adjustment rods to provide stable support for the quartz tube, combined with the gradual downward movement of the cutting wheel and the synchronous rotation of the cutting wheel, the stability of the capillary quartz tube cutting process can be effectively improved, the cutting vibration can be reduced, thereby improving the neatness of the capillary quartz tube cut and reducing the possibility of scratches on the tube wall caused by fragments generated at the cut.
[0006] In some embodiments of this utility model, an elastic washer is fitted on the clamp adjusting rod.
[0007] In some embodiments of this utility model, multiple elastic washers are provided along the length direction of each clamp adjusting rod and are spaced apart.
[0008] In some embodiments of this utility model, the elastic washer is a silicone washer.
[0009] In some embodiments of this utility model, the capillary quartz tube cutting device further includes: two position adjustment structures, which are respectively disposed between the two clamp adjustment rods and the operating platform, and are used to adjust the distance between the two clamp adjustment rods.
[0010] In some embodiments of this utility model, the height adjustment assembly includes: a support arm, one end of which is suspended directly above the two clamp adjustment rods for mounting the cutting wheel; and a slide rail, which is vertically fixed to one side of the operating platform, and the other end of the support arm extends to that side of the operating platform and is slidably connected to the slide rail vertically.
[0011] In some embodiments of this utility model, the operating platform is provided with a waste collection cavity below the two clamp adjustment rods.
[0012] In some embodiments of this utility model, an opening is provided on one side of the operating platform corresponding to the waste collection chamber.
[0013] In some embodiments of this utility model, the waste collection cavity is provided with a waste storage box that is slidably adapted to the opening.
[0014] In some embodiments of this utility model, the two clamp adjustment rods are embedded in the top opening of the waste collection chamber. Attached Figure Description
[0015] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of the capillary quartz tube cutting device according to the embodiments of this application;
[0017] Figure 2 This is a structural diagram illustrating the waste collection bin in this application.
[0018] The labels in the attached diagram represent the following: 1. Operating platform; 2. Fixture adjusting rod; 3. Cutting wheel; 4. Elastic washer; 5. Slide rail; 6. Slider; 7. First vertical arm; 8. Horizontal arm; 9. Second vertical arm; 10. Waste collection chamber; 11. Opening; 12. Waste storage box; 13. Through hole; 14. Screw; 15. Nut. Detailed Implementation
[0019] It should be understood that the described embodiments are merely some, not all, of the embodiments in this application. All other embodiments obtained by those skilled in the art based on the embodiments in this application without inventive effort are within the scope of protection of this application.
[0020] In the following description, when referring to the accompanying drawings, the same numbers in different drawings denote the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.
[0021] In the description of this application, it should be understood that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Furthermore, in the description of this application, unless otherwise stated, "multiple" refers to two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship.
[0022] This application discloses a capillary quartz tube cutting device. For example... Figure 1 As shown, the capillary quartz tube cutting device includes an operating platform 1, two clamp adjustment rods 2, a cutting wheel 3, a height adjustment assembly, and a driver. The operating platform 1 has a working plane at its top. The two clamp adjustment rods 2 are respectively mounted on the working plane, with their axes parallel and spaced apart. The cutting wheel 3 is mounted directly above the two clamp adjustment rods 2, and its cutting surface is perpendicular to the axes of the clamp adjustment rods 2. The driver and the cutting wheel 3 are mounted on the height adjustment assembly. The driver is connected to the cutting wheel 3 to drive its rotation, and the height adjustment assembly is used to adjust the height of the cutting wheel 3 and the driver.
[0023] By using the capillary quartz tube cutting device in this technical solution, when cutting small-diameter quartz tubes, the quartz tube can be placed parallel between two clamp adjustment rods 2, which support the quartz tube. Then, the height of the cutting wheel 3 and the driver is adjusted by the height adjustment component, so that the cutting wheel 3 gradually moves downward and the quartz tube is continuously rotated. The cutting depth of the cutting wheel 3 on the quartz tube continues to increase, and finally, a neat cut appears on the quartz tube, thus completing the cutting of the quartz tube. This utility model is designed for capillary quartz tubes. By using two clamp adjustment rods 2 to form a stable support for the quartz tube, combined with the gradual downward movement of the cutting wheel 3 and the synchronous rotation of the cutting wheel 3, the stability of the capillary quartz tube cutting process can be effectively improved, the cutting vibration can be reduced, thereby improving the neatness of the capillary quartz tube cut and reducing the possibility of scratches on the tube wall caused by fragments generated at the cut.
[0024] In some embodiments of this utility model, such as Figure 1 As shown, an elastic washer 4 is fitted on the clamp adjusting rod 2.
[0025] In this embodiment, by fitting an elastic washer 4 on the clamp adjusting rod 2, direct rigid contact between the quartz tube and the clamp adjusting rod 2 can be avoided, which can reduce scratches on the surface of the quartz tube. Furthermore, the elastic washer 4 acts as a buffer, which can further reduce the cutting instability caused by vibration.
[0026] In some embodiments of this utility model, such as Figure 1 As shown, multiple elastic washers 4 are provided along the length of each clamp adjusting rod 2 and are spaced apart.
[0027] In this embodiment, the elastic washer 4 adopts a split design and is distributed at intervals on the clamp adjustment rod 2, which can make the elasticity distributed at multiple points, the force is more uniform, and the quartz tube rotates more flexibly.
[0028] In some embodiments of this utility model, the elastic washer 4 is a silicone washer.
[0029] In other embodiments of this utility model, the elastic washer 4 may also be made of materials such as rubber, as needed.
[0030] In some embodiments of this utility model, such as Figure 1 As shown, the height adjustment assembly includes a support arm and a slide rail 5; one end of the support arm is suspended directly above the two clamp adjustment rods 2 for mounting the cutting wheel 3; the slide rail 5 is vertically fixed to one side of the operating platform 1, and the other end of the support arm extends to that side of the operating platform 1 and is slidably connected to the slide rail 5 vertically.
[0031] In this embodiment, by sliding the corresponding end of the support arm up and down on the slide rail 5, the support arm can be moved up and down in the vertical direction, which in turn drives the cutting wheel 3 on the other end of the support arm to move up and down directly above the two clamp adjustment rods 2. The structure is simple and the operation is convenient.
[0032] In some embodiments of this utility model, such as Figure 1 As shown, a slider 6 can be fixed at one end of the support arm near the slide rail 5, and the slider 6 and the slide rail 5 are connected by sliding.
[0033] Furthermore, the sliding of the slider 6 on the slide rail 5 can be driven manually or electrically. The manual method includes, but is not limited to, locking by a tightening screw that is threaded onto the slider 6 and can abut against the slide rail 5. The electric method includes, but is not limited to, using an electric push rod, a gear rack (motor driven), etc.
[0034] In some embodiments of this utility model, such as Figure 1 As shown, the support arm includes a first vertical arm 7, a horizontal arm 8, and a second vertical arm 9. The first vertical arm 7 is vertically positioned directly above the two clamp adjustment rods 2. One end of the horizontal arm 8 is connected to the first vertical arm 7, and the other end of the horizontal arm 8 extends horizontally to one side of the operating platform 1 and is connected to one end of the second vertical arm 9. The other end of the second vertical arm 9 extends vertically downward to one side of the operating platform 1.
[0035] In some embodiments of this utility model, such as Figure 1 As shown, a slot can be opened on the first vertical arm 7 for installing the cutting wheel 3. The cutting wheel 3 is installed between the opposite side walls of the slot to improve the installation stability of the cutting wheel 3.
[0036] In some embodiments of this utility model, the driver can be a motor (not shown), which is mounted on the first vertical arm 7, so that the output shaft of the motor is coaxially connected with the cutting wheel 3, thereby driving the cutting wheel 3 to rotate by turning on the motor.
[0037] In some embodiments of this utility model, such as Figure 1 and Figure 2As shown, the operating platform 1 is located below the two clamp adjustment rods 2 and has a waste collection chamber 10.
[0038] In this embodiment, the waste generated during the quartz tube cutting process can fall directly into the waste collection chamber 10, thereby concentrating and cleaning up the waste and preventing the waste generated during the cutting process from polluting the surrounding environment.
[0039] Furthermore, such as Figure 2 As shown, the operating platform 1 has an opening 11 on one side corresponding to the waste collection chamber 10, so that waste can be transferred out through the opening 11.
[0040] In some embodiments of this utility model, such as Figure 2 As shown, the waste collection chamber 10 is equipped with a waste storage box 12 that slides and adapts to the opening 11.
[0041] In this embodiment, the waste collection box 12 is used to receive the waste falling into the waste collection chamber 10, and the waste collection box 12 can be taken out through the opening 11, which can further improve the waste processing efficiency and reduce the difficulty of manually cleaning the waste in the waste collection chamber 10.
[0042] In some embodiments of this utility model, such as Figure 1 As shown, two clamp adjustment rods 2 are embedded and installed at the top opening 11 of the waste collection chamber 10.
[0043] In this embodiment, by embedding two clamp adjustment rods 2 into the top opening 11 of the waste collection chamber 10, the waste generated during the cutting process can enter the waste collection chamber 10 as much as possible, reducing the possibility of waste splashing outside and further reducing the possibility of waste polluting the surrounding environment.
[0044] In some embodiments of this utility model, such as Figure 1 As shown, the capillary quartz tube cutting device also includes two position adjustment structures, which are respectively located between the two clamp adjustment rods 2 and the operating platform 1. The two position adjustment structures are used to adjust the distance between the two clamp adjustment rods 2.
[0045] In this embodiment, by setting two position adjustment structures, the distance between the two clamp adjustment rods 2 can be adjusted according to the different outer diameters of the quartz tube, so as to better support the quartz tube of the corresponding size stably. And without changing the position of the cutting blade between the two clamp adjustment rods 2, the cutting wheel 3 can be aligned with the quartz tube by adjusting the position of the two clamp adjustment rods 2 respectively.
[0046] In some embodiments of this utility model, such as Figure 1As shown, the operating platform 1 has a horizontal through hole 13 on each of the two side walls opposite the waste collection chamber 10. The through hole 13 connects the waste collection chamber 10 with the outside of the operating platform 1. The position adjustment structure includes a screw 14 coaxially fixed to one end of each clamp adjustment rod 2. The screw 14 passes through the outside of the operating platform 1 and is threaded with a nut 15. By loosening the nut 15, the clamp adjustment rod 2 and the screw 14 can be moved in the length direction of the through hole 13. After moving to the set position, the position of the clamp adjustment rod 2 is fixed by tightening the nut 15.
[0047] Furthermore, the outer wall of the operating platform 1 can be provided with a scale along the length of the through hole 13 to mark the adjustment position.
[0048] In other embodiments of this utility model, the clamp adjustment rod 2 can also be directly fixed to the top of the operating platform 1, and the position of the clamp adjustment rod 2 on the operating platform 1 can be adjusted by means of sliding rail and slider.
[0049] In some embodiments of this utility model, the cutting wheel 3 includes, but is not limited to, a grinding wheel, a metal blade, or a diamond cutting wheel 3.
[0050] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A capillary quartz tube cutting device, characterized in that, include: The operating platform has a working plane formed on its top. Two clamp adjusting rods are respectively mounted on the working plane, and the axes of the two clamp adjusting rods are parallel to each other and spaced apart. A cutting wheel is mounted directly above the two clamp adjusting rods, and the cutting surface of the cutting wheel is perpendicular to the axis of the clamp adjusting rods; A height adjustment assembly and a driver are provided, wherein the driver and the cutting wheel are mounted on the height adjustment assembly, the driver is connected to the cutting wheel to drive the cutting wheel to rotate, and the height adjustment assembly is used to adjust the height of the cutting wheel and the driver.
2. The capillary quartz tube cutting device according to claim 1, characterized in that, An elastic washer is fitted onto the clamp adjusting rod.
3. The capillary quartz tube cutting device according to claim 2, characterized in that, Multiple elastic washers are provided along the length of each clamp adjusting rod and are spaced apart.
4. The capillary quartz tube cutting device according to claim 2, characterized in that, The elastic washer is a silicone washer.
5. The capillary quartz tube cutting device according to claim 1, characterized in that, Also includes: Two position adjustment structures are respectively disposed between the two clamp adjustment rods and the operating platform, and the two position adjustment structures are used to adjust the distance between the two clamp adjustment rods.
6. The capillary quartz tube cutting device according to claim 1, characterized in that, The height adjustment component includes: A support arm, one end of which is suspended directly above the two clamp adjusting rods for mounting the cutting wheel; A slide rail is vertically fixed to one side of the operating platform, and the other end of the support arm extends to that side of the operating platform and is slidably connected to the slide rail in a vertical direction.
7. The capillary quartz tube cutting device according to claim 1, characterized in that, The operating platform is located below the two clamp adjustment rods and has a waste collection chamber.
8. The capillary quartz tube cutting device according to claim 7, characterized in that, The operating platform has an opening on one side corresponding to the waste collection chamber.
9. The capillary quartz tube cutting device according to claim 8, characterized in that, The waste collection chamber is equipped with a waste storage box that slides and adapts to the opening.
10. The capillary quartz tube cutting device according to claim 7, characterized in that, The two clamp adjustment rods are embedded in the top opening of the waste collection chamber.