Device for pre-deforming a bead
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG HEPING ZIWUXIAN TIRE MFG CO LTD
- Filing Date
- 2025-07-10
- Publication Date
- 2026-06-26
AI Technical Summary
In the two-stage molding process, the tire bead has high rigidity and is prone to wrinkling during the reverse-wrapping drum pressing, which affects product performance and processing performance. There is a lack of effective pre-deformation treatment devices.
Design a tire bead pre-deformation processing device that includes multiple fixing rings and sleeves. Through a structural design that matches the shape of the tire bead, the tire bead is pre-bent and deformed under gravity during storage, ensuring that there are no wrinkles and that it is tightly compacted during the molding process.
It improves the pre-deformation effect of the tire bead, ensures no wrinkles during the molding process, enhances product fit quality, and reduces the generation of defective products.
Smart Images

Figure CN224408548U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tire manufacturing technology, and in particular to a device for pre-deformation treatment of tire bead. Background Technology
[0002] With the rapid development of the logistics and transportation industries, market demands for tire performance are becoming increasingly diversified, especially for short- and medium-haul truck tires, which require characteristics such as safety, wear resistance, and high load-bearing capacity. The all-steel secondary forming process helps meet these demands, producing tires with higher carcass cord density and better bead forming, thus improving tire durability and safety. However, in the secondary forming process, due to the high stiffness of the bead, it is prone to wrinkling during the inverted drum pressing, affecting product performance and processing performance. Therefore, pre-deformation treatment of the bead is necessary, requiring pre-bending of the bead. However, current technology lacks a device capable of pre-deforming the bead. Utility Model Content
[0003] The purpose of this invention is to provide a device for pre-deformation of tire bead to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a device for pre-deformation treatment of tire bead, comprising a first flat fixing ring, a sleeve, a second flat fixing ring, a first arc-shaped fixing ring, a second arc-shaped fixing ring, and a third flat fixing ring. The top end of the sleeve is fixedly connected to the first flat fixing ring, the bottom end of the sleeve is fixedly connected to the second flat fixing ring, the second arc-shaped fixing ring is fixedly connected to the second flat fixing ring, and the bottom end of the first arc-shaped fixing ring is fixedly connected to the third flat fixing ring.
[0005] Preferably, the connection between the second arc-shaped fixing ring and the third flat fixing ring is provided with a rounded corner.
[0006] Preferably, the distance between the top surface of the first planar fixing ring and the bottom surface of the third planar fixing ring is 60-80mm, and the distance between the top surface of the second planar fixing ring and the bottom surface of the third planar fixing ring is 40-60mm.
[0007] Preferably, the inner diameter of the first planar fixing ring is 355-465mm, and the outer diameter is 385-495mm.
[0008] Preferably, the inner diameter of the second planar fixing ring is 415-525mm, and the outer diameter is 445-585mm.
[0009] Preferably, the inner diameter of the third plane fixing ring is 535-665mm, and the outer diameter is 540-670mm.
[0010] Preferably, the sleeve is frustum-shaped, with a top diameter of 385-495mm, a bottom diameter of 415-525mm, and a height of 20mm.
[0011] Preferably, the first arc-shaped fixing ring has an arc of 30 degrees, and the second arc-shaped fixing ring has an arc of 60 degrees.
[0012] The present invention provides a device for pre-deformation of tire bead, the advantages of which are as follows: The present invention adopts an appearance shape design that matches the outer dimensions of the tire bead, so that the tire bead is pressed by gravity during storage, achieving the effect of pre-bending deformation, ensuring no wrinkles and tight compaction during the forming and pressing process of the tire bead, improving the product fit quality and reducing the generation of defective products in the process; by adopting a frustum-shaped sleeve design at the bead opening, it is ensured that the tire bead is not squeezed and deformed after placement, and at the same time, it is easy to place and remove the tire bead; by using the first arc-shaped fixing ring and the second arc-shaped fixing ring, it is ensured that the tire bead conforms to the shape after forming and pressing after deformation. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the overall front view sectional structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the overall main structure of this utility model.
[0017] In the diagram: 1. First flat fixing ring; 2. Sleeve; 3. Second flat fixing ring; 4. First arc-shaped fixing ring; 5. Second arc-shaped fixing ring; 6. Third flat fixing ring; 7. Rounded corner. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0019] Please see the appendix Figure 1 -Appendix Figure 3 This utility model provides an embodiment of a device for pre-deformation treatment of tire bead, comprising a first flat fixing ring 1, a sleeve 2, a second flat fixing ring 3, a first arc-shaped fixing ring 4, a second arc-shaped fixing ring 5, and a third flat fixing ring 6. The first flat fixing ring 1 is fixedly connected to the top of the sleeve 2, and the second flat fixing ring 3 is fixedly connected to the bottom of the sleeve 2. The first arc-shaped fixing ring 4 is fixedly connected to the second flat fixing ring 3, the second arc-shaped fixing ring 5 is fixedly connected to the bottom of the first arc-shaped fixing ring 4, and the third flat fixing ring 6 is fixedly connected to the bottom of the second arc-shaped fixing ring 5. The first flat fixing ring 1, sleeve 2, second flat fixing ring 3, first arc-shaped fixing ring 4, second arc-shaped fixing ring 5, and third flat fixing ring 6 are an integral structure. The first flat fixing ring 1 is used to improve the strength of the sleeve 2 and prevent it from deforming. The height of the sleeve 2 is the same as the thickness of the tire bead. The second flat fixing ring 3 is used to connect the sleeve 2 and the first arc-shaped fixing ring 4. The first arc-shaped fixing ring 4 and the second arc-shaped fixing ring 5 are at the deformation points of the tire bead. Their outer dimensions are consistent with the tire bead dimensions to ensure that the tire bead's outer shape deforms and matches the arc-shaped fan surface after being placed statically under the influence of gravity. The third flat... The surface retaining ring 6 is used to limit the position of the tire bead and also to improve the deformation resistance of the second arc-shaped surface retaining ring 5; a rounded corner 7 is provided at the connection between the second arc-shaped surface retaining ring 5 and the third flat surface retaining ring 6, which is used to fit the end of the tire bead; the distance between the top surface of the first flat surface retaining ring 1 and the bottom surface of the third flat surface retaining ring 6 is 60-80mm, and the distance between the top surface of the second flat surface retaining ring 3 and the bottom surface of the third flat surface retaining ring 6 is 40-60mm; the inner diameter of the first flat surface retaining ring 1 is 355-465mm, and the outer diameter is 385-495mm; the second flat surface retaining ring 6... The inner diameter of ring 3 is 415-525mm, and the outer diameter is 445-585mm; the inner diameter of the third plane fixing ring 6 is 535-665mm, and the outer diameter is 540-670mm; the sleeve 2 is truncated cone-shaped, with a top diameter of 385-495mm, a bottom diameter of 415-525mm, and a height of 20mm. The truncated cone design ensures that the tire bead is not squeezed or deformed after placement, and also facilitates the placement and removal of the tire bead; the first arc-shaped fixing ring 4 has an arc of 30 degrees, and the second arc-shaped fixing ring 5 has an arc of 60 degrees.
[0020] Working principle: In this utility model, the first flat fixing ring 1, sleeve 2, second flat fixing ring 3, first arc surface fixing ring 4, second arc surface fixing ring 5, and third flat fixing ring 6 are integrated structures. The first flat fixing ring 1 is used to improve the strength of the sleeve 2 and prevent it from deforming. The sleeve 2 is located at the bead opening, and its height is the same as the bead thickness. Its diameter standard matches the inner diameter of the bead. The sleeve 2 adopts a frustum-shaped design to ensure that the bead is not squeezed and deformed after placement, and at the same time facilitates the placement and removal of the bead. The second flat fixing ring 3 is used to connect the sleeve 2 and the first arc surface fixing ring 4. The first arc surface fixing ring 4 and the second arc surface fixing ring 5 are the deformation points of the bead, and their external dimensions are consistent with the bead size. During the storage of the bead, the bead is affected by gravity and deforms with the arc-shaped pad to achieve pre-bending deformation. The third flat fixing ring 6 is used to limit the bead and also to improve the deformation resistance of the second arc surface fixing ring 5. The rounded corner 7 is used to fit the end of the bead.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A device for pre-deformation treatment of tire bead, comprising a first flat fixing ring (1), a sleeve (2), a second flat fixing ring (3), a first arc-shaped fixing ring (4), a second arc-shaped fixing ring (5), and a third flat fixing ring (6), characterized in that: The top end of the sleeve (2) is fixedly connected to a first flat fixing ring (1), the bottom end of the sleeve (2) is fixedly connected to a second flat fixing ring (3), the second flat fixing ring (3) is fixedly connected to a first arc surface fixing ring (4), the bottom end of the first arc surface fixing ring (4) is fixedly connected to a second arc surface fixing ring (5), and the bottom end of the second arc surface fixing ring (5) is fixedly connected to a third flat fixing ring (6).
2. The device for pre-deformation treatment of tire bead according to claim 1, characterized in that: The connection between the second arc-shaped fixing ring (5) and the third plane fixing ring (6) is provided with a rounded corner (7).
3. The device for pre-deformation treatment of tire bead according to claim 1, characterized in that: The distance between the top surface of the first planar fixing ring (1) and the bottom surface of the third planar fixing ring (6) is 60-80mm, and the distance between the top surface of the second planar fixing ring (3) and the bottom surface of the third planar fixing ring (6) is 40-60mm.
4. The device for pre-deformation treatment of tire bead according to claim 3, characterized in that: The inner diameter of the first planar fixing ring (1) is 355-465mm, and the outer diameter is 385-495mm.
5. The device for pre-deformation treatment of tire bead according to claim 3, characterized in that: The inner diameter of the second planar fixing ring (3) is 415-525mm, and the outer diameter is 445-585mm.
6. The device for pre-deformation treatment of tire bead according to claim 3, characterized in that: The inner diameter of the third plane fixing ring (6) is 535-665mm, and the outer diameter is 540-670mm.
7. The apparatus for pre-deformation treatment of tire bead according to claim 1, characterized in that: The sleeve (2) is truncated cone in shape. The top diameter of the sleeve (2) is 385-495mm, the bottom diameter is 415-525mm, and the height is 20mm.
8. The apparatus for pre-deformation treatment of tire bead according to claim 1, characterized in that: The first arc-shaped fixing ring (4) has an arc of 30 degrees, and the second arc-shaped fixing ring (5) has an arc of 60 degrees.