Long life artificial leather

By employing hot-pressing and stitching connections in artificial leather, combined with a tensile layer woven from polyester and cotton fibers, the problem of easy separation of the outer skin layer is solved, resulting in a longer service life and better tensile strength.

CN224408658UActive Publication Date: 2026-06-26SHAOXING SHUNFENG LEATHER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXING SHUNFENG LEATHER CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

The existing synthetic leather's outer layer is prone to aging and separation from the yarn, resulting in a shortened lifespan.

Method used

The skin layer and the pile layer are joined by hot-pressing and melting, and the pile layer is stitched together with the tensile layer. Through holes are opened in the pile layer. The tensile layer is woven from polyester and cotton fibers to enhance the connection strength and tensile strength.

Benefits of technology

It improves the connection strength between the epidermis and the nap layer, reduces the possibility of epidermis peeling off, extends the service life of artificial leather, and enhances tensile strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a long -lived artificial leather relates to artificial leather field, and its technical scheme main points are: including epidermis layer, down layer and tensile layer, and the epidermis layer is connected fixed with the down layer through hot-pressing fusion, and the down layer is connected with the tensile layer between suture, and the down layer surface forms a plurality of down through the pulling wool technology, and a plurality of through -holes are set up on the down layer. The utility model discloses the epidermis layer and the down layer between not easy to separate, and the tensile layer improves the tensile resistance of artificial leather whole, can effectively reduce the possibility that the epidermis layer is broken under the tension, then through the cooperation between the tensile layer and the down layer, makes artificial leather whole have longer service life, and the tensile yarn includes yarn core and the wrapping yarn of winding on the yarn core surface, and the yarn core is twisted by a plurality of dacron fibers, and the dacron fiber has high strength and better tensile resistance, thereby guarantee the tensile effect of tensile layer.
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Description

Technical Field

[0001] This utility model relates to artificial leather, and more specifically, to a long-life artificial leather. Background Technology

[0002] Artificial leather is made by foaming or coating various formulations of PVC and PU onto a woven or non-woven fabric base. It can be processed according to different requirements for strength, color, gloss, and patterns.

[0003] Chinese Patent Publication No. CN215620590U discloses an artificial leather, the key technical point of which is: it includes an interconnected epidermal layer and a base fabric layer, wherein the base fabric layer includes a plurality of first yarns, and the first yarns are integrally connected to the epidermal layer. This invention effectively improves the connection effect between the base fabric layer and the epidermal layer by setting the first yarns forming the base fabric layer to be integrally connected to the epidermal layer.

[0004] However, the first yarn and the outer layer of this type of artificial leather are connected together by melting. However, after a period of time, when the outer layer ages, the first yarn and the outer layer are prone to separate. As a result, when the surface of the artificial leather is scratched or broken by external force, the damaged part on the outer layer will fall off directly, thus reducing the service life of the artificial leather. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a long-life artificial leather.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a long-life artificial leather, comprising an epidermis, a nap layer and a tensile layer, wherein the epidermis and the nap layer are fixed together by hot pressing and melting, and the nap layer and the tensile layer are stitched together, wherein the surface of the nap layer is formed with a plurality of naps by a napping process, and a plurality of through holes are provided on the nap layer.

[0007] The present invention is further configured such that the tensile layer is formed by weaving several tensile yarns together.

[0008] The present invention is further configured such that: the pile layer includes comb GB1 yarn and comb GB2 yarn, and the comb GB1 yarn and comb GB2 yarn are woven together to form a warp-knitted mesh structure.

[0009] The present invention is further configured such that: the padding yarn number of the GB1 comb yarn is 1-0 / 1-3 / 3-4 / 3-1 / / one thread and two empty spaces, and the padding yarn number of the GB2 comb yarn is 3-4 / 3-1 / 1-0 / 1-3 / / one thread and two empty spaces.

[0010] The present invention is further configured such that both the GB1 and GB2 comb yarns are made of twisted cotton fibers.

[0011] The present invention is further configured such that: the tensile yarn includes a yarn core and a covering yarn wrapped around the surface of the yarn core, the yarn core is made of several polyester fibers twisted together, and the covering yarn is made of several cotton fibers twisted together.

[0012] In summary, this utility model has the following beneficial effects: By opening through holes, this utility model not only increases the contact area between the pile layer and the molten skin layer, but also ensures a stable connection between the molten skin layer and the tensile layer. This makes it less likely for the skin layer and pile layer to separate after hot pressing and melting. At the same time, after the skin layer cools, the pile on the surface of the pile layer can fully fuse with the skin layer, thereby exerting a traction effect on the skin layer and further improving the connection strength between the skin layer and the pile layer, making it less likely for the skin layer to fall off the pile layer. The addition of the tensile layer improves the overall tensile strength of the artificial leather and can effectively reduce the possibility of the skin layer breaking under tension. Thus, through the cooperation between the tensile layer and the pile layer, the artificial leather as a whole has a longer service life. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the braided structure of the tensile layer in this utility model;

[0015] Figure 3 This is a diagram showing the movement of the yarn padding in the GB1 comb yarn of this utility model;

[0016] Figure 4 This is a diagram showing the movement of the padding yarn in the GB2 comb yarn of this utility model;

[0017] Figure 5 This is a schematic diagram of the tensile strength yarn in this utility model.

[0018] In the diagram: 1. Epidermis; 2. Fleece layer; 3. Tensile layer; 4. Through-hole; 5. Tensile yarn; 6. Yarn core; 7. Covering yarn. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] See Figure 1As shown, a long-life artificial leather includes a skin layer 1, a nap layer 2, and a tensile layer 3. The skin layer 1 and the nap layer 2 are fixed together by hot-pressing and melting. The nap layer 2 and the tensile layer 3 are stitched together. A napping process is used to create a nap on the surface of the nap layer 2. Several through holes 4 are formed on the nap layer 2. When the nap layer 2 and the skin layer 1 are fixed by hot-pressing and melting, the molten skin layer 1 covering the surface of the nap layer 2 can enter the through holes 4, which not only increases the contact area between the nap layer 2 and the skin layer 1, but also ensures a stable connection between the skin layer 1 and the tensile layer 3. This design makes it difficult for the outer skin layer 1 and the pile layer 2 to separate after being fixed by hot pressing. At the same time, after the outer skin layer 1 cools, the pile on the surface of the pile layer 2 can fully fuse with the outer skin layer 1, thereby exerting a traction effect on the outer skin layer 1. This further enhances the connection strength between the outer skin layer 1 and the pile layer 2, making it less likely for the outer skin layer 1 to fall off the pile layer 2. The addition of the tensile layer 3 improves the overall tensile strength of the artificial leather, effectively reducing the possibility of the outer skin layer 1 breaking under tension. Through the cooperation between the tensile layer 3 and the pile layer 2, the artificial leather as a whole has a long service life.

[0021] See Figure 2 , Figure 5 As shown, the tensile layer 3 is formed by weaving several tensile yarns 5. The tensile yarn 5 includes a yarn core 6 and a covering yarn 7 wrapped around the surface of the yarn core 6. The yarn core 6 is made of several polyester fibers twisted together, and the covering yarn 7 is made of several cotton fibers twisted together. Polyester fibers have high strength and good tensile strength, which makes the tensile yarn 5 have good tensile performance, thus ensuring the tensile effect of the tensile layer 3. Cotton fibers have good comfort and breathability, thus ensuring that the tensile layer 3 has good comfort.

[0022] See Figure 3-4 As shown, the pile layer 2 is integrally woven by a warp knitting machine, including guide bar GB1 yarn and guide bar GB2 yarn. The guide bar GB1 yarn and guide bar GB2 yarn are woven together to form a warp knitted mesh structure. The padding yarn number of the guide bar GB1 yarn is 1-0 / 1-3 / 3-4 / 3-1 / / one thread and two gaps, and the padding yarn number of the guide bar GB2 yarn is 3-4 / 3-1 / 1-0 / 1-3 / / one thread and two gaps. The padding yarn number of the guide bar GB1 yarn is 1-0 / 1-3 / 3-4 / 3-1 / / one thread and two gaps, and the padding yarn number of the guide bar GB2 yarn is 3-4 / 3-1 / 1-0 / 1-3 / / one thread and two gaps. Both the guide bar GB1 yarn and the guide bar GB2 yarn are made of twisted cotton fibers. Cotton fibers are natural fibers, soft in texture, and have a good napping effect.

[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A long-life artificial leather, characterized by: It includes an epidermal layer (1), a fur layer (2) and a tensile layer (3). The epidermal layer (1) and the fur layer (2) are fixed together by hot pressing and melting. The fur layer (2) and the tensile layer (3) are stitched together. The surface of the fur layer (2) is formed with several furs by a furring process. Several through holes (4) are opened on the fur layer (2).

2. The long-life artificial leather according to claim 1, characterized in that: The tensile layer (3) is formed by weaving several tensile yarns (5) together.

3. The long-life artificial leather according to claim 1, characterized in that: The pile layer (2) includes comb GB1 yarn and comb GB2 yarn, which are woven together to form a warp-knitted mesh structure.

4. The long-life artificial leather according to claim 3, characterized in that: The padding number for the GB1 comb yarn is 1-0 / 1-3 / 3-4 / 3-1 / / one thread and two empty spaces, and the padding number for the GB2 comb yarn is 3-4 / 3-1 / 1-0 / 1-3 / / one thread and two empty spaces.

5. The long-life artificial leather according to claim 4, characterized in that: Both the GB1 and GB2 comb yarns are made by twisting several cotton fibers.

6. The long-life artificial leather according to claim 2, characterized in that: The tensile yarn (5) includes a yarn core (6) and a covering yarn (7) wrapped around the surface of the yarn core (6). The yarn core (6) is made of several polyester fibers twisted together, and the covering yarn (7) is made of several cotton fibers twisted together.