Image acquisition device and unmanned aerial vehicle
By designing a rotatable image acquisition device and a drone-mounted platform, the problem of blind spots in boiler internal imaging was solved, enabling comprehensive inspection of the boiler interior and improving inspection efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUADIAN XIGANG POWER GENERATION CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-06-26
AI Technical Summary
Existing drone systems have blind spots in critical areas such as boiler roofs, making it impossible to achieve all-round detection. This results in some areas not being able to obtain effective data, affecting the safe operation of boiler equipment.
An image acquisition device was designed, including a base, a motor, a power shaft, and a shooting component. The pitch angle rotation of the shooting component is achieved through gear meshing. Combined with a UAV platform, controllable pitch angle rotation inside the boiler can be realized.
It enables seamless inspection of the boiler interior, improving inspection efficiency and safety, and overcoming the blind spot problem of traditional fixed-angle shooting.
Smart Images

Figure CN224409657U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of image acquisition, and in particular to an image acquisition device and a drone. Background Technology
[0002] In recent years, significant progress has been made in boiler in-house inspection technology, which has gradually become a standardized operating procedure for power plant equipment inspection. This technology mainly uses visual inspection methods to conduct a comprehensive inspection of the boiler's interior, greatly improving inspection efficiency and safety.
[0003] However, in practical applications, due to limitations in equipment configuration, current mainstream inspection cameras inevitably have blind spots when shooting inside the furnace, especially in terms of image acquisition of critical areas such as the boiler roof. This technical defect results in some areas being unable to obtain effective detection data, posing a potential risk to the long-term safe operation of boiler equipment. Utility Model Content
[0004] In view of this, this application provides an image acquisition device and a drone, which aims to overcome at least one of the above-mentioned defects.
[0005] This application provides an image acquisition device, comprising: a base, the base including a bottom plate, a first side plate, and a second side plate; a motor, disposed on the bottom plate, the motor shaft extending horizontally, and a first gear sleeved on the motor shaft; a power shaft, one end of which is rotatably connected to the first side plate, and the other end of which is rotatably connected to the second side plate, a second gear disposed in the middle of the power shaft, the first gear and the second gear meshing with each other; and a shooting assembly fixed on the outer circumferential surface of the power shaft. When the motor drives the first gear to rotate, the shooting assembly, through meshing, drives the second gear and the power shaft to rotate synchronously, and the shooting assembly can rotate in a pitch angle under the drive of the power shaft.
[0006] Preferably, the motor includes a first motor and a second motor, the first motor shaft of the first motor and the second motor shaft of the second motor are connected by a motor coupling, wherein the first gear is sleeved on the motor coupling.
[0007] Preferably, the shooting assembly includes: a fill light mounting frame, the bottom of which is fixed to the outer circumferential surface of the power shaft; a fill light, fixed inside the fill light mounting frame; a camera mounting frame, the bottom of which is fixedly connected to the top of the fill light mounting frame; and a camera, fixed inside the camera mounting frame.
[0008] Preferably, the camera mounting frame has a target opening so that the camera lens can rotate in a vertical plane around the axis of the power shaft.
[0009] Preferably, the fill light fixing frame forms two fill light fixing slots, wherein the fill light includes two fill lights, which are respectively fixed in the corresponding fill light fixing slots.
[0010] This application provides a drone, comprising: a drone body, with an image acquisition device mounting platform formed on the top of the drone body; and an image acquisition device as described above, wherein the image acquisition device is fixed on the image acquisition device mounting platform.
[0011] Preferably, the UAV body includes: a UAV frame; two UAV support frames, respectively disposed on two opposite vertical sides of the UAV frame, each UAV support frame including a UAV arm and two UAV feet, the UAV arm being elongated and fixedly connected to the vertical side of the UAV frame and parallel to the horizontal plane, one end of each of the two UAV feet being disposed at both ends of the UAV arm, and the other end of the two UAV feet being used for landing; a radar mounting platform, fixed to the top of the UAV frame, the top of the radar mounting platform forming the image acquisition device mounting platform.
[0012] Preferably, the drone body further includes: four brushless motors, each brushless motor fixed to one end of the drone arm, and each brushless motor having a rotating shaft extending from its top and bottom respectively; and four propeller groups, each propeller group including two propellers, the two propellers being fixed to the rotating shafts extending from the top and bottom of the corresponding brushless motor respectively.
[0013] Preferably, the UAV frame has an internal equipment mounting bay with three mounting spaces. The UAV body also includes an inertial measurement unit, a flight control system, and a power battery, with the inertial measurement unit, the flight control system, and the power battery respectively installed in their respective mounting spaces.
[0014] Preferably, the UAV body further includes a lidar, which is mounted on the lidar platform.
[0015] This application provides an image acquisition device and a drone, relating to the technical field of image acquisition. The image acquisition device includes: a base, comprising a bottom plate, a first side plate, and a second side plate; a motor, mounted on the bottom plate, with its motor shaft extending horizontally and a first gear mounted on the motor shaft; a power shaft, one end of which is rotatably connected to the first side plate, and the other end of which is rotatably connected to the second side plate, with a second gear disposed in the middle of the power shaft, the first gear and the second gear meshing with each other; and a shooting component fixed to the outer circumferential surface of the power shaft. When the motor drives the first gear to rotate, the shooting component, through meshing, drives the second gear and the power shaft to rotate synchronously, thereby performing pitch angle rotation. This application achieves pitch angle rotation of the image acquisition device.
[0016] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 One of the structural schematic diagrams of the imaging device provided in the embodiments of this application is shown;
[0019] Figure 2 A second schematic diagram of the structure of the imaging device provided in the embodiments of this application is shown;
[0020] Figure 3 One of the structural schematic diagrams of the UAV provided in the embodiments of this application is shown;
[0021] Figure 4 This is a second schematic diagram of the structure of the UAV provided in an embodiment of this application;
[0022] Figure 5 The third schematic diagram of the structure of the UAV provided in the embodiment of this application is shown.
[0023] Reference numerals: 1-Propeller blade; 2-UAV arm; 3-UAV landing gear; 4-Inertial measurement unit; 5-Flight control system; 6-Power battery; 7-Brushless motor; 8-Equipment mounting bay; 9-Radar mounting platform; 10-LiDAR; 11-Image acquisition device mounting platform; 12-Base; 13-First motor; 14-Camera mounting frame; 15-Fill light mounting frame; 16-Camera; 17-Lens; 18-Camera charging interface; 19-Image transmission interface; 20-Single lug mounting base; 21-Fill light one; 22-Fill light two; 23-Power shaft; 24-Second motor; 25-Switch button; 26-Power shaft fixing nut; 27-Second gear; 28-First gear; 29-Camera frame fixing nut; 30-Double lug mounting base; 31-Single-head fixing screw; 32-Fill light mounting slot. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0025] In the description of the embodiments of this application, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of the embodiments of this application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] In recent years, significant progress has been made in in-boiler drone inspection technology, which has gradually become a standardized operating method for power plant equipment inspection. This technology mainly uses visual inspection methods to conduct a comprehensive inspection of the boiler interior, greatly improving inspection efficiency and safety. However, in practical applications, existing drone systems still have obvious technical limitations. Due to equipment configuration constraints, the cameras carried by current mainstream inspection drones inevitably have blind spots, especially in image acquisition of critical areas such as the boiler roof. This technical deficiency results in the inability to obtain effective inspection data in some areas, posing a potential risk to the long-term safe operation of boiler equipment. As the power industry's requirements for equipment reliability continue to increase, how to overcome existing technical bottlenecks and achieve blind-spot-free inspection of the boiler interior has become an important issue that urgently needs to be addressed in this field.
[0029] This application proposes an image acquisition device and a drone, which aims to achieve controllable pitch angle rotation of the top area within a closed boiler space, solving the problem of blind spots in traditional fixed-view shooting.
[0030] Example 1:
[0031] like Figures 1-2 As shown, this application embodiment provides an image acquisition device, including: a base 12, a motor, a power shaft 23, and an imaging component.
[0032] The base 12 includes a bottom plate, a first side plate, and a second side plate.
[0033] The motor is mounted on the base plate, and the motor shaft extends horizontally. The first gear 28 is fitted on the motor shaft.
[0034] In a preferred embodiment of this application, the motor includes a first motor 13 and a second motor 24. The first motor 13 shaft of the first motor 13 and the second motor 24 shaft of the second motor 24 are connected by a motor coupling. The first gear 28 is sleeved on the motor coupling.
[0035] One end of the power shaft 23 is rotatably connected to the first side plate, and the other end of the power shaft 23 is rotatably connected to the second side plate. A second gear 27 is provided in the middle of the power shaft 23, and the first gear 28 and the second gear 27 mesh with each other.
[0036] As an example, the two ends of the power shaft 23 are rotatably connected to the first side plate and the second side plate respectively via the power shaft fixing nut 26.
[0037] The shooting component is fixed on the outer circumferential surface of the power shaft 23. When the motor drives the first gear 28 to rotate, the shooting component drives the second gear 27 and the power shaft 23 to rotate synchronously through meshing to perform pitch angle rotation.
[0038] In a preferred embodiment of this application, the shooting components include: a fill light mounting frame 15, a fill light, a camera mounting frame 14, and a camera 16.
[0039] The bottom of the fill light fixing frame 15 is fixed to the outer peripheral surface of the power shaft 23. The fill light is fixed inside the fill light fixing frame 15. The fill light fixing frame 15 forms two fill light fixing slots 32. There are two fill lights, which are fixed in the corresponding fill light fixing slots 32 respectively.
[0040] The bottom of the camera mounting frame 14 is fixedly connected to the top of the fill light mounting frame 15, and the camera 16 is fixed inside the camera mounting frame 14. The camera mounting frame 14 has a target opening so that the lens 17 of the camera 16 can rotate in a vertical plane around the axis of the power shaft 23.
[0041] Specifically, the top of the fill light mounting frame 15 is fixedly connected to the single-ear mounting base 20, the double-ear mounting base 30 is fixedly connected to the single-ear mounting base 20 through the single-head fixing screw 31 and the camera frame fixing nut 29, and the single-ear mounting base 20 is fixedly connected to the bottom of the camera mounting frame 14.
[0042] As an example, camera 16 is preferably an action camera 16, which includes a lens 17, a power button 25, a camera charging interface 18, and an image transmission interface 19.
[0043] Example 2:
[0044] like Figures 3-4 As shown, this application provides a drone, including: the drone body and the image acquisition device in Embodiment 1.
[0045] An image acquisition device mounting platform 11 is formed on the top of the drone body, and the image acquisition device is fixed on the image acquisition device mounting platform 11.
[0046] In a preferred example of this application, the UAV body includes: a UAV frame, two UAV support frames, a radar mounting platform 9, four brushless motors 7, a set of four propellers 1, an equipment mounting bay 8, an inertial measurement unit 4, a flight control system 5, a power battery 6, and a lidar 10.
[0047] Two drone support frames are respectively set on two opposite vertical sides of the drone frame. Each drone support frame includes a drone arm 2 and two drone feet 3. The drone arm 2 is long and narrow. The drone arm 2 is fixedly connected to the vertical side of the drone frame and is parallel to the horizontal plane. One end of the two drone feet 3 is set at both ends of the drone arm 2, and the other end of the two drone feet 3 is used for landing.
[0048] The radar mounting platform 9 is fixed on the top of the UAV frame, and the top of the radar mounting platform 9 forms the image acquisition device mounting platform 11.
[0049] Four brushless motors 7 are fixed to one end of the drone arm 2, and each brushless motor 7 has a rotating shaft extending from its top and bottom respectively.
[0050] Each of the four blade groups comprises two blades 1, which are respectively fixed to the top and bottom of the corresponding brushless motor 7 extending onto a rotating shaft.
[0051] The drone frame has an equipment mounting compartment 8 inside, which has three mounting spaces. The inertial measurement unit 4 (IMU), the flight control system 5 (FCS), and the power battery 6 are respectively installed in the corresponding mounting spaces.
[0052] The lidar 10 is mounted on the lidar platform 9, and is preferably a 360° omnidirectional scanning lidar.
[0053] The UAV of this application can perform furnace inspection based on existing Simultaneous Localization and Mapping (SLAM) technology, combined with existing IMU and FCS technologies. The specific process of furnace inspection is as follows: First, the image acquisition device is installed on the image acquisition device mounting platform 11. The switch button 25 is pressed to turn on the camera 16, and the first supplementary light 21 and the second supplementary light 22 are also turned on. Then, the UAV is started, and it is confirmed that each propeller blade 1 is rotating normally. The UAV can then be controlled to perform furnace inspection. When the UAV flies to the furnace ceiling, the first motor 13 and the second motor 24 are started to drive the first gear 28 and drive the second gear 27. The shooting angle of the camera 16 can be adjusted until the camera 16 is in a suitable shooting position, and then the shooting posture of the boiler ceiling begins. The shooting posture of the camera 16 is as follows. Figure 5 As shown, after the images inside the furnace are collected, the drone is operated to fly back to the launch platform and connect to the image transmission interface 19 via the image transmission line to transmit the collected image data to the PC for processing.
[0054] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The scope of protection of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the scope of the technology disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of protection of the claims.
Claims
1. An image acquisition device, characterized in that, include: The base includes a bottom plate, a first side plate, and a second side plate; An electric motor is mounted on the base plate, the motor shaft of the motor extends horizontally, and a first gear is sleeved on the motor shaft; A power shaft, one end of which is rotatably connected to the first side plate, and the other end of which is rotatably connected to the second side plate, and a second gear is provided in the middle of the power shaft, wherein the first gear and the second gear mesh with each other; The shooting component is fixed on the outer circumferential surface of the power shaft. When the motor drives the first gear to rotate, it drives the second gear and the power shaft to rotate synchronously through meshing. The shooting component can rotate in pitch angle under the drive of the power shaft.
2. The image acquisition device according to claim 1, characterized in that, The motor includes a first motor and a second motor, and the first motor shaft of the first motor and the second motor shaft of the second motor are connected by a motor coupling. The first gear is fitted onto the motor coupling.
3. The image acquisition device according to claim 1, characterized in that, The imaging component includes: A supplementary light mounting frame, the bottom of which is fixed to the outer circumferential surface of the power shaft; The fill light is fixed within the fill light mounting frame; A camera mounting frame, the bottom of which is fixedly connected to the top of the fill light mounting frame; The camera is fixed within the camera mounting frame.
4. The image acquisition device according to claim 3, characterized in that, The camera mounting frame has a target opening so that the camera lens can rotate in a vertical plane around the axis of the power shaft.
5. The image acquisition device according to claim 3, characterized in that, The fill light mounting frame has two fill light mounting slots. The supplementary light includes two lamps, which are fixed in corresponding supplementary light mounting slots.
6. A drone, characterized in that, include: The drone body has an image acquisition device mounting platform formed on its top. The image acquisition device as described in any one of claims 1-5, wherein the image acquisition device is fixed on the image acquisition device mounting platform.
7. The UAV according to claim 6, characterized in that, The drone body includes: Drone rack; Two drone support frames are respectively set on two opposite vertical sides of the drone frame. Each drone support frame includes a drone arm and two drone feet. The drone arm is long and narrow. The drone arm is fixedly connected to the vertical side of the drone frame and is parallel to the horizontal plane. One end of each drone foot is set at both ends of the drone arm, and the other end of the two drone feet is used for landing. A radar mounting platform is fixed on top of the UAV frame, and the top of the radar mounting platform forms the image acquisition device mounting platform.
8. The UAV according to claim 7, characterized in that, The drone body also includes: Four brushless motors, each brushless motor is fixed to one end of the drone arm, and each brushless motor has a rotating shaft extending from its top and bottom respectively; Four blade groups, each blade group including two blades, the two blades being fixed to the top and bottom of the corresponding brushless motor extending onto a rotating shaft.
9. The UAV according to claim 7, characterized in that, The UAV frame has an internal equipment mounting bay, which has three mounting spaces. The drone body also includes an inertial measurement unit, a flight control system, and a power battery, with the inertial measurement unit, the flight control system, and the power battery respectively housed in their respective mounting spaces.
10. The UAV according to claim 7, characterized in that, The drone body also includes: A lidar is mounted on the radar platform.