Multi-effect synergistic anti-wrinkle non-deformation pearl pile forming device

Abstract

The utility model discloses a kind of multi-effect synergic anti-wrinkle non-deformation pearl plush forming device, belong to pearl plush processing technical field, its technical scheme main points include support frame, the inner side of the support frame is provided with conveying mechanism, hot setting mechanism is welded in the both sides of support frame top, the hot setting mechanism includes mounting bracket, screw rod, threaded sleeve, servo motor, connecting rod, rotating roller, several heating rods, setting roller and temperature sensor, heating rod in hot setting mechanism is evenly distributed in rotating roller surface, cooperate temperature sensor real-time monitoring temperature, and adjust through PLC feedback, ensure that setting roller surface temperature is stably in optimum range, both guarantee that fabric fiber is fully set, avoid damage or deformation caused by overheating, setting roller is driven screw rod to adjust height by servo motor, can be flexibly adjusted with the interval of conveying belt according to fabric thickness, ensure that pressure is uniform, make the texture of pearl plush surface set clear, form consistent, improve product appearance texture.

Description

Technical Field

[0001] This utility model relates to the field of pearl fleece processing technology, and in particular to a multi-effect synergistic anti-wrinkle and non-deformation pearl fleece forming device. Background Technology

[0002] Pearl fleece forming equipment is a specialized device used in the production and processing of pearl fleece fabric to achieve fabric forming, shaping and related performance optimization. Its core function is to process the raw materials of pearl fleece, usually chemical fiber, into finished fabrics with specific appearance, texture and performance through a series of mechanical structures and process controls. At the same time, it may also improve the quality indicators such as fabric smoothness, wrinkle resistance and dimensional stability.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing pearl fleece forming devices lack anti-wrinkle structures, which means that when the fabric is subjected to friction during transport, uneven stress during heat setting, or external forces during subsequent processing, the arrangement of fibers is easily disrupted, thus affecting the appearance quality of the pearl fleece.

[0004] To address this, a multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a multi-effect synergistic anti-wrinkle and non-deformable pearl fleece forming device, which can solve the problem that the existing pearl fleece processing lacks an anti-wrinkle structure, which leads to the fiber arrangement being easily disordered when the fabric is subjected to friction during the conveying process, uneven stress during heat setting, or external force in subsequent processing, thus affecting the appearance quality of the pearl fleece.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-effect synergistic anti-wrinkle and non-deformation pearl velvet molding device, comprising a support frame, a conveying mechanism provided on the inner side of the support frame, and heat setting mechanisms welded to both sides of the top of the support frame. The heat setting mechanism includes a mounting frame, a lead screw, a threaded sleeve, a servo motor, a connecting rod, a rotating roller, several heating rods, a setting roller, and a temperature sensor. The mounting frame is welded to both sides of the top of the support frame. The lead screw is rotatably connected to the inner side of the right mounting frame. The threaded sleeve is threadedly connected to the surface of the lead screw. The servo motor is mounted on the top of the right mounting frame. The top of the lead screw is connected to a connecting shaft via a flat key. The output end of the servo motor at the bottom passes through the mounting frame and is fixedly connected to the top of the connecting shaft. A limit rod is welded to the inner side of the left mounting frame, and a sliding sleeve is slidably connected to the surface of the limit rod.

[0007] Preferably, the connecting rod is welded to the left side of the threaded sleeve and the right side of the sliding sleeve, the rotating roller is rotatably connected to the side of the connecting rod away from the threaded sleeve and the sliding sleeve, the heating rod is installed on the surface of the rotating roller, the shaping roller is fixedly connected to the surface of the rotating roller, and the temperature sensor is installed on the left side of the rotating roller.

[0008] Preferably, the conveying mechanism includes a conveyor belt, a rotary motor, a PLC controller, limit posts, a lifting groove, a lifting rod, a flattening roller, and an electric cylinder, with the conveyor belt disposed inside the support frame.

[0009] Preferably, the rotating motor is installed on the front side of the right side of the right support frame, and the front side of the right side of the conveyor belt is connected to a connecting shaft via a flat key. The output end of the rotating motor on the left side passes through the support frame and is fixedly connected to the right side of the connecting shaft. The PLC controller is installed on the right side of the support frame, the limiting post is welded to the front side of the top of the support frame, and the lifting groove is opened inside the limiting post.

[0010] Preferably, the lifting rod is slidably connected to the inner side of the lifting groove, the flattening roller is rotatably connected to both sides of the bottom of the lifting rod, the electric cylinder is installed on the top of the right limit post, and the output end of the bottom of the electric cylinder passes through the limit post and is fixedly connected to the right side of the lifting rod.

[0011] Preferably, a connecting ring is rotatably connected to the side of the connecting rod near the rotating roller, and the surface of the connecting ring is coated with a heat-insulating coating.

[0012] Preferably, the surface of the flattening roller is covered with a protective sleeve, and the surface of the protective sleeve is coated with an anti-stick coating.

[0013] Preferably, a support column is welded to the bottom of the support frame, and the bottom of the support column is engraved with anti-slip texture.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The conveying mechanism of this application is driven by a rotating motor to run the conveyor belt at a uniform speed. The speed is controlled by a PLC controller to avoid uneven stretching or wrinkles caused by speed fluctuations, thus providing a stable foundation for the subsequent heat setting process. The flattening roller is driven to lift and lower by an electric cylinder, and the pressure can be flexibly adjusted according to the fabric thickness. Before the fabric enters the heat setting mechanism, it is pre-flattened to eliminate the wrinkles inherent in the raw material or the slight creases generated during the conveying process, thus reducing the causes of wrinkles from the source.

[0016] 2. In the heat setting mechanism of this application, the heating rods are evenly distributed on the surface of the rotating roller. The temperature is monitored in real time with the help of temperature sensors and adjusted through PLC feedback to ensure that the surface temperature of the setting roller is stable within the optimal range. This ensures that the fabric fibers are fully set while avoiding damage or deformation caused by overheating. The height of the setting roller is adjusted by a servo motor-driven screw, and the distance between the roller and the conveyor belt can be flexibly adjusted according to the fabric thickness to ensure uniform pressure. This makes the texture of the pearl fleece surface clear and consistent, improving the appearance and texture of the product. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device of this utility model;

[0018] Figure 2 This is a schematic diagram of the servo motor of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a schematic diagram of the conveying mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the protective sleeve of this utility model.

[0022] In the diagram, 1. Support frame; 2. Conveying mechanism; 21. Conveyor belt; 22. Rotary motor; 23. PLC controller; 24. Limit post; 25. Lifting trough; 26. Lifting rod; 27. Flattening roller; 28. Electric cylinder; 3. Heat setting mechanism; 31. Mounting frame; 32. Lead screw; 33. Threaded sleeve; 34. Servo motor; 35. Connecting rod; 36. Rotating roller; 37. Heating rod; 38. Setting roller; 39. Temperature sensor; 4. Connecting swivel; 5. Protective sleeve; 6. Support column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 The present invention provides the following technical solution:

[0025] A multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device includes a support frame 1, a conveying mechanism 2 is provided on the inner side of the support frame 1, and a heat setting mechanism 3 is welded to both sides of the top of the support frame 1. The heat setting mechanism 3 includes a mounting frame 31, a lead screw 32, a threaded sleeve 33, a servo motor 34, a connecting rod 35, a rotating roller 36, several heating rods 37, a setting roller 38, and a temperature sensor 39. The mounting frame 31 is welded to both sides of the top of the support frame 1. The lead screw 32 is rotatably connected to the inner side of the right mounting frame 31. The threaded sleeve 33 is threadedly connected to the surface of the lead screw 32. The servo motor 34 is installed on the top of the right mounting frame 31. The top of the lead screw 32 is connected to a connecting shaft through a flat key. The output end of the bottom of the servo motor 34 passes through the mounting frame 31 and is fixedly connected to the top of the connecting shaft. A limit rod is welded to the inner side of the left mounting frame 31, and a sliding sleeve is slidably connected to the surface of the limit rod.

[0026] In this embodiment: the support frame 1 supports and limits the conveying mechanism 2 and the heat setting mechanism 3. The mounting frame 31 supports and limits the lead screw 32, the servo motor 34, and the limiting rod. The lead screw 32 can drive the threaded sleeve 33 to move up and down. The threaded sleeve 33 moves up and down through the rotation of the lead screw 32, thereby adjusting the height of the setting roller 38 to adapt to the heat setting requirements of fabrics of different thicknesses and ensure uniform pressure. The servo motor 34 provides driving force to the lead screw 32. The connecting rod 35 connects the threaded sleeve 33, the sliding sleeve, and the rotating roller 36. Roller 36 serves as the mounting carrier for heating rod 37 and shaping roller 38. Its rotational characteristics can work in conjunction with conveyor belt 21 to move the fabric synchronously, avoiding damage caused by relative friction between the fabric and shaping roller 38. Heating rod 37 is evenly distributed on the surface of rotating roller 36, providing a stable heat source so that shaping roller 38 reaches the set temperature. Shaping roller 38 is in direct contact with fabric, and through the combination of high temperature and pressure, it fixes the fabric shape, reducing the risk of deformation during subsequent use. Temperature sensor 39 monitors the temperature of rotating roller 36 in real time and feeds it back to PLC controller 23 to achieve control of heating temperature.

[0027] Specifically, such as Figure 2 , Figure 3 As shown, the connecting rod 35 is welded to the left side of the threaded sleeve 33 and the right side of the sliding sleeve, respectively. The rotating roller 36 is rotatably connected to the side of the connecting rod 35 away from the threaded sleeve and the sliding sleeve. The heating rod 37 is installed on the surface of the rotating roller 36. The shaping roller 38 is fixedly connected to the surface of the rotating roller 36. The temperature sensor 39 is installed on the left side of the rotating roller 36.

[0028] Specifically, such as Figure 4 As shown, the conveying mechanism 2 includes a conveyor belt 21, a rotary motor 22, a PLC controller 23, a limit post 24, a lifting groove 25, a lifting rod 26, a flattening roller 27, and an electric cylinder 28. The conveyor belt 21 is located inside the support frame 1.

[0029] Specifically, such as Figure 4 As shown, the rotating motor 22 is installed on the front side of the right side of the right support frame 1. The front side of the right side of the conveyor belt 21 is connected to the connecting shaft by a flat key. The output end of the rotating motor 22 on the left side passes through the support frame 1 and is fixedly connected to the right side of the connecting shaft. The PLC controller 23 is installed on the right side of the support frame 1. The limit post 24 is welded to the front side of the top of the support frame 1. The lifting groove 25 is opened inside the limit post 24.

[0030] In this embodiment: the continuous conveying of pearl fleece fabric is achieved by setting a conveyor belt 21, which, in conjunction with the drive of the rotating motor 22, ensures that the fabric passes through each processing stage at a uniform speed. The rotating motor 22 provides stable power to the conveyor belt 21 and transmits torque through the connecting shaft. The PLC controller 23 can adjust parameters such as the rotation speed of the rotating motor 22, the pressure of the electric cylinder 28, and the temperature of the heating rod 37. The limit post 24 can support and limit the electric cylinder 28 and the lifting groove 25. The lifting groove 25 provides guidance for the lifting rod 26 to ensure that the flattening roller 27 does not deviate during the lifting process. The lifting rod 26 drives the flattening roller 27 to move up and down, and the flattening force can be adjusted according to the fabric thickness. The flattening roller 27 pre-processes to eliminate the original wrinkles of the fabric and provides a flat substrate for heat setting. The electric cylinder 28 drives the lifting rod 26 to realize the lifting and lowering of the flattening roller 27, which can adapt to the flattening requirements of pearl fleece of different thicknesses.

[0031] Specifically, such as Figure 4 As shown, the lifting rod 26 is slidably connected to the inner side of the lifting groove 25, the flattening roller 27 is rotatably connected to both sides of the bottom of the lifting rod 26, and the electric cylinder 28 is installed on the top of the right limit post 24. The output end of the bottom of the electric cylinder 28 passes through the limit post 24 and is fixedly connected to the right side of the lifting rod 26.

[0032] Specifically, such as Figure 5 As shown, a connecting ring 4 is rotatably connected to the side of the connecting rod 35 near the rotating roller 36, and the surface of the connecting ring 4 is coated with heat-insulating paint.

[0033] In this embodiment: by setting the connecting ring 4, the rotational friction between the connecting rod 35 and the rotating roller 36 is reduced, the wear of the components is reduced, and the service life is extended. By setting the heat insulation coating, the heat of the heat setting mechanism 3 can be blocked from being transferred to the connecting rod 35, thus preventing the connecting rod 35 from deforming due to high temperature.

[0034] Specifically, such as Figure 5 As shown, a protective sleeve 5 is fitted on the surface of the flattening roller 27, and the surface of the protective sleeve 5 is coated with an anti-stick coating.

[0035] Specifically, such as Figure 5 As shown, a support column 6 is welded to the bottom of the support frame 1, and the bottom of the support column 6 is engraved with anti-slip texture.

[0036] In this embodiment: by setting a protective sleeve 5, the direct contact between the flattening roller 27 and the fabric can be buffered, avoiding damage to the surface pile of the pearl fleece by the hard roller body; by setting an anti-stick coating, the fabric is prevented from sticking to the roller body due to slight heating or humidity during the flattening process, ensuring smooth fabric conveying; by setting a support column 6, the stability of the support frame 1 is enhanced; by setting an anti-slip texture, the friction with the ground is increased, preventing displacement due to vibration during equipment operation.

[0037] Working Principle: First, after the operator starts the device, the PLC controller 23 controls the rotating motor 22 to drive the conveyor belt 21 to start running. Then, the operator places the pearl fleece fabric to be processed onto the surface of the conveyor belt 21. At this time, the PLC controller 23 synchronously starts the pre-processing program of each mechanism. The electric cylinder 28 drives the lifting rod 26 to descend along the lifting groove 25 according to the fabric thickness, driving the flattening roller 27 to press against the fabric surface. The rolling of the flattening roller 27 pre-flattens the pearl fleece, eliminating the wrinkles inherent in the raw material. Then, the pre-flattened pearl fleece fabric enters the heat setting area with the conveyor belt 21. The servo motor 34 starts according to the instruction of the PLC controller 23, driving the lead screw 32 to rotate. The threaded sleeve 33 moves up and down along the lead screw 32, while the right sliding sleeve slides synchronously along the limit rod. The height of the rotating roller 36 and the setting roller 38 is adjusted by the connecting rod 35, so that the setting roller 38... The heating rod 37 is then pressed against the fabric surface to ensure uniform pressure. It then generates heat, gradually increasing the surface temperature of the setting roller 38. A temperature sensor 39 monitors the temperature of the rotating roller 36 in real time and feeds the data back to the PLC controller 23. The controller adjusts the power of the heating rod 37 according to preset parameters to ensure the temperature of the setting roller 38 remains stable within a suitable range for setting the pearl fleece. As the conveyor belt 21 continues to transport the fabric, the surface fiber structure reorganizes under the high temperature and pressure of the setting roller 38, forming a stable texture. This achieves wrinkle-resistant setting and reduces the risk of deformation during subsequent use. Afterward, the heat-set pearl fleece fabric continues to be conveyed forward with the conveyor belt 21, gradually cooling after leaving the heat-setting mechanism 3, thus fixing the setting effect. Finally, the processed pearl fleece fabric is output from the conveyor belt 21, and the operator can collect it.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device, comprising a support frame (1), characterized in that: A conveying mechanism (2) is provided on the inner side of the support frame (1). A heat-setting mechanism (3) is welded to both sides of the top of the support frame (1). The heat-setting mechanism (3) includes a mounting frame (31), a lead screw (32), a threaded sleeve (33), a servo motor (34), a connecting rod (35), a rotating roller (36), several heating rods (37), a setting roller (38), and a temperature sensor (39). The mounting frame (31) is welded to both sides of the top of the support frame (1). The lead screw (32) is connected to the connecting rod (35). 2) Rotatably connected to the inner side of the right mounting bracket (31), the threaded sleeve (33) is threadedly connected to the surface of the lead screw (32), the servo motor (34) is mounted on the top of the right mounting bracket (31), the top of the lead screw (32) is connected to the connecting shaft by a flat key, the output end of the bottom of the servo motor (34) passes through the mounting bracket (31) and is fixedly connected to the top of the connecting shaft, the inner side of the left mounting bracket (31) is welded with a limit rod, and the surface of the limit rod is slidably connected with a sliding sleeve.

2. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 1, characterized in that: The connecting rod (35) is welded to the left side of the threaded sleeve (33) and the right side of the sliding sleeve, respectively. The rotating roller (36) is rotatably connected to the connecting rod (35) on the side away from the threaded sleeve and the sliding sleeve. The heating rod (37) is installed on the surface of the rotating roller (36). The shaping roller (38) is fixedly connected to the surface of the rotating roller (36). The temperature sensor (39) is installed on the left side of the rotating roller (36).

3. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 1, characterized in that: The conveying mechanism (2) includes a conveyor belt (21), a rotating motor (22), a PLC controller (23), a limit post (24), a lifting groove (25), a lifting rod (26), a flattening roller (27), and an electric cylinder (28). The conveyor belt (21) is located inside the support frame (1).

4. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 3, characterized in that: The rotating motor (22) is installed on the front side of the right side of the right support frame (1). The front side of the right side of the conveyor belt (21) is connected to the connecting shaft by a flat key. The output end of the rotating motor (22) on the left side passes through the support frame (1) and is fixedly connected to the right side of the connecting shaft. The PLC controller (23) is installed on the right side of the support frame (1). The limiting post (24) is welded to the front side of the top of the support frame (1). The lifting groove (25) is opened on the inner side of the limiting post (24).

5. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 3, characterized in that: The lifting rod (26) is slidably connected to the inside of the lifting groove, the flattening roller (27) is rotatably connected to both sides of the bottom of the lifting rod (26), the electric cylinder (28) is installed on the top of the right limit post (24), and the output end of the bottom of the electric cylinder (28) passes through the limit post (24) and is fixedly connected to the right side of the lifting rod (26).

6. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 1, characterized in that: The connecting rod (35) is rotatably connected to a connecting ring (4) on the side near the rotating roller (36), and the surface of the connecting ring (4) is coated with heat-insulating paint.

7. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 3, characterized in that: The surface of the flattening roller (27) is covered with a protective sleeve (5), and the surface of the protective sleeve (5) is coated with an anti-stick coating.

8. The multi-effect synergistic anti-wrinkle and non-deformation pearl floss molding device according to claim 1, characterized in that: The bottom of the support frame (1) is welded with a support column (6), and the bottom of the support column (6) is engraved with anti-slip texture.

Images