Electronic detonator pin line card automatic assembling equipment
By designing an automatic assembly equipment for electronic detonator lead wire clips, and using a vibratory feeder, feeding, rotating and pressing mechanism to automate the assembly of detonator components, the problem of low efficiency in manual operation is solved, and the production efficiency and quality of detonators are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUXIN DONGSHENGDA IND DEVELOPMENT CO LTD
- Filing Date
- 2025-08-23
- Publication Date
- 2026-06-26
AI Technical Summary
Existing electronic detonator assembly equipment requires manual operation, resulting in low work efficiency and low accuracy, which affects the quality of detonators.
An automatic assembly device for electronic detonator lead wire clips was designed, including a vibratory feeder mechanism, a feeding mechanism, a rotating mechanism, a pressing mechanism, and a unloading mechanism, to realize the automated assembly of detonator components. The bottom shell and top shell of the detonator are combined and unloaded through an automated production line.
It has achieved fully automated operation in detonator production, improving production efficiency and enhancing the assembly accuracy and quality of detonators.
Smart Images

Figure CN224415911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic detonator production technology, specifically to an automatic assembly equipment for electronic detonator lead wire clips. Background Technology
[0002] Electronic detonators, also known as digital electronic detonators, digital detonators, or industrial digital electronic detonators, are electric detonators that use an electronic control module to control the detonation process. The electronic control module is a dedicated circuit module located inside the digital electronic detonator, which has functions such as detonation delay time control and detonation energy control. It has built-in detonator identification information code and detonation password, can test its own functions, performance, and electrical performance of the detonator ignition element, and can communicate with the detonation controller and other external control devices.
[0003] Existing electronic detonator assembly equipment requires manual operation during use. Long hours of manual work can lead to fatigue, resulting in reduced work efficiency. Furthermore, the low precision of manual operation reduces the quality of electronic detonators.
[0004] Based on this, we now offer an automatic assembly equipment for electronic detonator lead wire clips, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this invention is to provide an automatic assembly device for electronic detonator lead wire clips, in order to solve the problem in the prior art that manual operation is required, and that long hours of manual work can lead to fatigue and reduced work efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automatic assembly equipment for electronic detonator lead wire clips includes a base. Two vibratory feeder mechanisms and two feeding mechanisms are respectively installed on the top of the base. A rotating mechanism is installed on the top of the base and on one side of the feeding mechanism. A pressing mechanism and a feeding mechanism are respectively installed on the top of the base and outside the rotating mechanism. A feeding rack is fixedly installed on the top of the base and below the feeding mechanism.
[0008] The rotating mechanism includes a drive assembly, which is fixedly installed on the top of the base. A rotating plate is fixedly installed at the output end of the drive assembly, and four clamps are fixedly installed in a ring at equal intervals on the top of the rotating plate.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative embodiment: the vibratory feeder mechanism includes a vibratory feeder body and a support, both of which are fixedly installed on the top of the base. A guide plate is fixedly installed at the discharge end of the vibratory feeder body, and one end of the guide plate is fixedly installed on the top of the support. A stop block is fixedly installed inside one end of the guide plate.
[0011] In one alternative embodiment: the feeding mechanism includes a first fixed plate, which is fixedly mounted on the top of the base. A first mounting plate is fixedly mounted on one side of the first fixed plate, and a motor is fixedly mounted on one side of the first mounting plate. One end of the motor passes through the first mounting plate and is keyed to a rotating component. A limit groove is formed on one side of the rotating component, and a pin is slidably mounted inside the limit groove. A lifting rod is rotatably mounted on one end of the pin. A sliding groove is formed on the other side of the first mounting plate, and the pin is slidably mounted to the first mounting plate through the sliding groove. A sliding component is mounted on the other side of the first mounting plate.
[0012] In one alternative: the sliding assembly includes a first slide rail, which is fixedly installed on the other side of the first mounting plate. A slider is slidably installed on the outside of the first slide rail. The lifting rod is slidably installed with the slider. A first double-headed cylinder is fixedly installed at the bottom end of the lifting rod. A first clamping plate is fixedly installed at both ends of the first double-headed cylinder. A housing is fixedly installed on the top of the first mounting plate and outside the motor.
[0013] In one alternative: the pressing mechanism includes a support rod, which is fixedly installed on the top of the base. Two second mounting plates are fixedly installed on the outside of the support rod. A first hydraulic cylinder is fixedly installed between the two second mounting plates. A pressing plate is fixedly installed at the output end of the first hydraulic cylinder.
[0014] In one alternative embodiment: the feeding mechanism includes a second fixed plate, a top plate is fixedly mounted on the top of the second fixed plate, a second slide rail is fixedly mounted on the top of the top plate, a movable plate is slidably mounted on the outside of the second slide rail, and a movable component is mounted on one side of the top of the top plate.
[0015] In one alternative: the moving component includes a second hydraulic cylinder, which is fixedly mounted on one side of the top plate, and the output end of the second hydraulic cylinder is fixedly mounted to the moving plate, and a lifting component is mounted on the top of the moving plate.
[0016] In one alternative: the lifting assembly includes a third hydraulic cylinder, which is fixedly installed on the top of the moving plate. The output end of the third hydraulic cylinder passes through the moving plate and is fixedly installed with a second double-headed cylinder. Both ends of the second double-headed cylinder are fixedly installed with second clamping plates.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This invention uses a first feeding mechanism to move the detonator bottom shell into the fixture. The drive assembly rotates the rotating plate 90°. The second feeding mechanism moves the detonator top shell above the bottom shell. The rotating plate then rotates another 90°. The pressing mechanism presses the top shell and bottom shell down and fixes them. The rotating plate then rotates another 90°. The unloading mechanism moves the installed detonator shell into the unloading rack for unloading. The entire process is automated, greatly improving the production efficiency of detonators. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the vibratory feeder mechanism of this utility model.
[0021] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model.
[0022] Figure 4 This is a schematic diagram of the pressing mechanism of this utility model.
[0023] Figure 5 This is a schematic diagram of the feeding mechanism of this utility model.
[0024] Figure reference numerals: 1. Base; 2. Rotating mechanism; 21. Drive assembly; 22. Rotating plate; 23. Clamp; 3. Vibratory feeder mechanism; 31. Vibratory feeder body; 32. Guide plate; 33. Support; 34. Stop; 4. Feeding mechanism; 41. First fixing plate; 42. First mounting plate; 43. Motor; 44. Rotating component; 45. Limiting groove; 46. Lifting rod; 47. First slide rail; 48. Slider; 49. ... 410. Double-headed cylinder; 411. First clamping plate; 412. Housing; 413. Slide groove; 5. Pressing mechanism; 51. Support rod; 52. Second mounting plate; 53. First hydraulic cylinder; 54. Pressing plate; 6. Unloading mechanism; 61. Second fixing plate; 62. Top plate; 63. Second slide rail; 64. Moving plate; 65. Second hydraulic cylinder; 66. Third hydraulic cylinder; 67. Second double-headed cylinder; 68. Second clamping plate; 7. Unloading rack. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] In one embodiment, such as Figures 1-5As shown, the automatic assembly equipment for electronic detonator lead wire clips includes a base 1. Two vibratory feeder mechanisms 3 and two feeding mechanisms 4 are respectively installed on the top of the base 1. A rotating mechanism 2 is installed on the top of the base 1 and on one side of the feeding mechanism 4. A pressing mechanism 5 and a feeding mechanism 6 are respectively installed on the top of the base 1 and outside the rotating mechanism 2. A feeding rack 7 is fixedly installed on the top of the base 1 and below the feeding mechanism 6.
[0027] The rotating mechanism 2 includes a drive assembly 21, which is fixedly installed on the top of the base 1. A rotating plate 22 is fixedly installed at the output end of the drive assembly 21, and four clamps 23 are fixedly installed in a ring at equal intervals on the top of the rotating plate 22.
[0028] In this embodiment, the outer shell components of the electronic detonator are placed inside the two vibratory feeder mechanisms 3. The bottom shell of the detonator is moved into the fixture 23 by the first feeding mechanism 4. The drive assembly 21 drives the rotating plate 22 to rotate 90°. The second feeding mechanism 4 moves the top shell of the detonator above the bottom shell. The rotating plate 22 rotates another 90°. The top shell and bottom shell are pressed down and fixed by the pressing mechanism 5. The rotating plate 22 rotates another 90°. The unloading mechanism 6 moves the installed detonator outer shell into the unloading rack 7 for unloading. The entire process is automated, which greatly improves the production efficiency of detonators.
[0029] In one embodiment, such as Figure 1 and Figure 2 As shown, the vibratory feeder mechanism 3 includes a vibratory feeder body 31 and a support 33. Both the vibratory feeder body 31 and the support 33 are fixedly installed on the top of the base 1. A guide plate 32 is fixedly installed at the discharge end of the vibratory feeder body 31, and one end of the guide plate 32 is fixedly installed on the top of the support 33. A stop block 34 is fixedly installed inside one end of the guide plate 32. The top and bottom shells of the detonator are placed inside the two vibratory feeder bodies 31 respectively. The parts are moved into the inside of the guide plate 32 by rotating the vibratory feeder body 31. Finally, the stop block 34 prevents the parts from moving further.
[0030] In one embodiment, such as Figure 1 and Figure 3As shown, the feeding mechanism 4 includes a first fixed plate 41, which is fixedly installed on the top of the base 1. A first mounting plate 42 is fixedly installed on one side of the first fixed plate 41, and a motor 43 is fixedly installed on one side of the first mounting plate 42. One end of the motor 43 passes through the first mounting plate 42 and is keyed to a rotating component 44. A limit groove 45 is formed on one side of the rotating component 44, and a pin is slidably installed inside the limit groove 45. A lifting rod 46 is rotatably installed at one end of the pin. A sliding groove 412 is formed on the other side of the first mounting plate 42, and the pin is slidably installed with the first mounting plate 42 through the sliding groove 412. A sliding assembly is installed on the other side of the first mounting plate 42. The sliding assembly includes a first slide rail 47, which is fixedly installed on the other side of the first mounting plate 42. A slider 48 is slidably mounted on the outside of the first slide rail 47. The lifting rod 46 is slidably mounted with the slider 48. A first double-headed cylinder 49 is fixedly mounted at the bottom end of the lifting rod 46. A first clamping plate 410 is fixedly mounted on both ends of the first double-headed cylinder 49. A housing 411 is fixedly mounted on the top of the first mounting plate 42 and outside the motor 43. The first double-headed cylinder 49 controls the two first clamping plates 410 to clamp the detonator bottom shell. The motor 43 drives the rotating part 44 to rotate. Due to the cooperation of the sliding groove 412, the limiting groove 45 and the pin, the first clamping plate 410 drives the detonator bottom shell to move above the clamp 23. The first double-headed cylinder 49 works to place the detonator bottom shell inside the clamp 23. After the rotating plate 22 rotates 90°, similarly, the detonator top shell is moved to the top of the detonator bottom shell by another feeding mechanism 4.
[0031] In one embodiment, such as Figure 1 and Figure 4 As shown, the pressing mechanism 5 includes a support rod 51, which is fixedly installed on the top of the base 1. Two second mounting plates 52 are fixedly installed on the outside of the support rod 51. A first hydraulic cylinder 53 is fixedly installed between the two second mounting plates 52. A pressing plate 54 is fixedly installed at the output end of the first hydraulic cylinder 53. The first hydraulic cylinder 53 drives the pressing plate 54 to move downward. The pressing plate 54 presses down to press and fix the bottom shell and top shell of the detonator, thus completing the installation of the detonator shell.
[0032] In one embodiment, such as Figure 1 and Figure 5As shown, the unloading mechanism 6 includes a second fixed plate 61, a top plate 62 fixedly mounted on the top of the second fixed plate 61, a second slide rail 63 fixedly mounted on the top of the top plate 62, a movable plate 64 slidably mounted on the outside of the second slide rail 63, a movable component mounted on one side of the top of the top plate 62, the movable component including a second hydraulic cylinder 65 fixedly mounted on one side of the top of the top plate 62, the output end of the second hydraulic cylinder 65 fixedly mounted to the movable plate 64, a lifting component mounted on the top of the movable plate 64, the lifting component including a third hydraulic cylinder 66 fixedly mounted on the top of the movable plate 64. The output end of the third hydraulic cylinder 66 passes through the moving plate 64 and is fixedly mounted with a second double-headed cylinder 67. Both ends of the second double-headed cylinder 67 are fixedly mounted with second clamping plates 68. The second double-headed cylinder 67 controls the two second clamping plates 68 to clamp the detonator shell. The third hydraulic cylinder 66 retracts, causing the second double-headed cylinder 67 to move upward. The second hydraulic cylinder 65 retracts, causing the moving plate 64 to slide outside the second slide rail 63. The detonator shell moves to the top of the unloading rack 7. The third hydraulic cylinder 66 drives the second double-headed cylinder 67 to move downward to the lowest end. The second double-headed cylinder 67 controls the two second clamping plates 68 to lower the detonator shell, and the unloading operation is completed by the unloading rack 7.
[0033] The above embodiments disclose an automatic assembly equipment for electronic detonator lead wire clips. In this equipment, the top and bottom shells of the detonator are placed inside the bodies of two vibratory feeders 31. The rotation of the vibratory feeder bodies 31 moves the parts to the inside of the guide plate 32. Finally, the parts are stopped from moving further by the stop block 34. The first double-headed cylinder 49 controls the two first clamping plates 410 to clamp the bottom shell of the detonator. The motor 43 drives the rotating part 44 to rotate. Due to the cooperation of the sliding groove 412, the limiting groove 45 and the pin, the first clamping plate 410 moves the bottom shell of the detonator to the top of the clamp 23. The first double-headed cylinder 49 then places the bottom shell of the detonator inside the clamp 23. After the rotating plate 22 rotates 90°, the top shell of the detonator is moved to the top of the bottom shell of the detonator by another feeding mechanism 4.
[0034] The rotating plate 22 rotates 90° again, and the first hydraulic cylinder 53 drives the lower pressure plate 54 to move downward. The lower pressure plate 54 presses down to press and fix the bottom shell and top shell of the detonator, completing the installation of the detonator shell. The rotating plate 22 rotates 90° again, and the second double-headed cylinder 67 controls the two second clamping plates 68 to clamp the detonator shell. The third hydraulic cylinder 66 retracts, driving the second double-headed cylinder 67 to move upward. The second hydraulic cylinder 65 retracts, causing the moving plate 64 to slide outside the second slide rail 63. The detonator shell moves to the top of the unloading rack 7. The third hydraulic cylinder 66 drives the second double-headed cylinder 67 to move downward to the lowest end. The second double-headed cylinder 67 controls the two second clamping plates 68 to put down the detonator shell, and the unloading operation is completed by the unloading rack 7.
[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An automatic assembly equipment for electronic detonator lead wire clips, including a base (1), two vibratory feeder mechanisms (3) and two feeding mechanisms (4) are respectively installed on the top of the base (1), a rotating mechanism (2) is installed on the top of the base (1) and on one side of the feeding mechanism (4), a pressing mechanism (5) and a feeding mechanism (6) are respectively installed on the top of the base (1) and outside the rotating mechanism (2), and a feeding rack (7) is fixedly installed on the top of the base (1) and below the feeding mechanism (6). Its features are, The rotating mechanism (2) includes a drive assembly (21), which is fixedly installed on the top of the base (1). A rotating plate (22) is fixedly installed at the output end of the drive assembly (21), and four clamps (23) are fixedly installed in a ring at equal intervals on the top of the rotating plate (22).
2. The automatic assembly equipment for electronic detonator lead wire clips according to claim 1, characterized in that, The vibratory feeder mechanism (3) includes a vibratory feeder body (31) and a support (33). Both the vibratory feeder body (31) and the support (33) are fixedly installed on the top of the base (1). A guide plate (32) is fixedly installed at the discharge end of the vibratory feeder body (31), and one end of the guide plate (32) is fixedly installed on the top of the support (33). A stop block (34) is fixedly installed inside one end of the guide plate (32).
3. The automatic assembly equipment for electronic detonator lead wire clips according to claim 1, characterized in that, The feeding mechanism (4) includes a first fixed plate (41), which is fixedly installed on the top of the base (1). A first mounting plate (42) is fixedly installed on one side of the first fixed plate (41), and a motor (43) is fixedly installed on one side of the first mounting plate (42). One end of the motor (43) passes through the first mounting plate (42) and is keyed to a rotating part (44). A limit groove (45) is opened on one side of the rotating part (44). A pin is slidably installed inside the limit groove (45). A lifting rod (46) is rotatably installed on one end of the pin. A sliding groove (412) is opened on the other side of the first mounting plate (42). The pin is slidably installed with the first mounting plate (42) through the sliding groove (412). A sliding component is installed on the other side of the first mounting plate (42).
4. The automatic assembly equipment for electronic detonator lead wire clips according to claim 3, characterized in that, The sliding assembly includes a first slide rail (47), which is fixedly installed on the other side of the first mounting plate (42). A slider (48) is slidably installed on the outside of the first slide rail (47). The lifting rod (46) and the slider (48) are slidably installed. A first double-headed cylinder (49) is fixedly installed at the bottom end of the lifting rod (46). A first clamping plate (410) is fixedly installed at both ends of the first double-headed cylinder (49). A housing (411) is fixedly installed on the top of the first mounting plate (42) and outside the motor (43).
5. The automatic assembly equipment for electronic detonator lead wire clips according to claim 1, characterized in that, The pressing mechanism (5) includes a support rod (51), which is fixedly installed on the top of the base (1). Two second mounting plates (52) are fixedly installed on the outside of the support rod (51). A first hydraulic cylinder (53) is fixedly installed between the two second mounting plates (52). A pressing plate (54) is fixedly installed at the output end of the first hydraulic cylinder (53).
6. The automatic assembly equipment for electronic detonator lead wire clips according to claim 1, characterized in that, The feeding mechanism (6) includes a second fixed plate (61), a top plate (62) is fixedly installed on the top of the second fixed plate (61), a second slide rail (63) is fixedly installed on the top of the top plate (62), a movable plate (64) is slidably installed on the outside of the second slide rail (63), and a movable component is installed on one side of the top of the top plate (62).
7. The automatic assembly equipment for electronic detonator lead wire clips according to claim 6, characterized in that, The moving component includes a second hydraulic cylinder (65), which is fixedly installed on one side of the top plate (62). The output end of the second hydraulic cylinder (65) is fixedly installed with the moving plate (64), and a lifting component is installed on the top of the moving plate (64).
8. The automatic assembly equipment for electronic detonator lead wire clips according to claim 7, characterized in that, The lifting assembly includes a third hydraulic cylinder (66), which is fixedly installed on the top of the moving plate (64). The output end of the third hydraulic cylinder (66) passes through the moving plate (64) and is fixedly installed with a second double-headed cylinder (67). Both ends of the second double-headed cylinder (67) are fixedly installed with second clamping plates (68).