A reaction tank feed parameter monitoring structure

Abstract

The utility model discloses a kind of reaction tank feed parameter monitoring structures, belong to reaction tank monitoring technical field, including reaction tank main part, the inner bottom of protective frame is provided with quick-release assembly, the inner side wall of protective frame is provided with observation assembly, the inside of protective frame is provided with processor.The reaction tank feed parameter monitoring structure, by being provided with protective frame in the outer side wall of feed pipe, fixed frame is inserted into the clamping groove of fixed ring inside by the clamping block of outer side wall installation and is positioned, so that fixed frame is fixed in the inside of protective frame, under the extrusion of first spring, so that moving plate drives ultrasonic probe protrude protective frame and enter the inside of feed pipe and monitor feed parameter, by rotating fixed frame, monitoring equipment can be quickly disassembled, so that when detecting equipment fails, maintenance personnel can quickly disassemble equipment for repair or replacement, and further reduce the downtime of reaction tank, improve production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of reaction tank monitoring technology, specifically, it relates to a reaction tank feed parameter monitoring structure. Background Technology

[0002] In industrial production processes such as chemical and pharmaceutical manufacturing, reaction tanks are core equipment, and accurate monitoring of their feed parameters (such as temperature, pressure, and flow rate) plays a crucial role in ensuring product quality, improving production efficiency, and guaranteeing production safety.

[0003] In existing reactor feed parameter monitoring structures, the detection equipment is usually fixed to the feed pipe of the reactor by bolt fastening, welding and other methods. When the detection equipment malfunctions and needs to be repaired or replaced, due to the large number of bolts, the complicated disassembly process, and the difficulty of disassembly by welding, maintenance personnel need to spend a lot of time and energy on disassembly operations, which greatly prolongs the equipment downtime and thus affects the production schedule.

[0004] To address the aforementioned issues, this application proposes a structure for monitoring the feed parameters of a reaction tank. Utility Model Content

[0005] In view of the problems in related technologies, this utility model proposes a reaction tank feed parameter monitoring structure to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A reactor feed parameter monitoring structure includes a reactor body, a feed pipe fixedly connected to the outer wall of the reactor body, a protective frame provided on the outer wall of the feed pipe, a quick-release assembly provided on the inner bottom of the protective frame, an observation assembly provided on the inner wall of the protective frame, and a processor provided inside the protective frame. The quick-release assembly includes a fixing ring fixed to the inner wall of the protective frame, a slot provided on the inner wall of the fixing ring, and the fixing frame fitted to the inner wall of the fixing ring. A locking block is fixedly connected to the outer wall of the fixing frame, and a first spring is fixedly connected to the inner wall of the fixing frame. A movable plate is fixedly connected to the end of the first spring away from the fixing frame, and an ultrasonic probe is fixedly connected to the side of the movable plate away from the first spring.

[0008] Preferably, a flange connecting ring is fixedly connected to the end of the feed pipe away from the main body of the reaction vessel, a cover plate is attached to the top of the protective frame, and a flow sensor is fixedly connected to the side of the movable plate away from the ultrasonic probe.

[0009] Preferably, a positioning post is fixedly connected to the inner side wall of the fixed frame, the positioning post is located on the inner side wall of the first spring, the positioning post is slidably connected inside the moving plate, and a sealing ring is fixedly connected to the side of the moving plate away from the flow sensor.

[0010] Preferably, the observation component includes a mounting frame fixed to the inner wall of the protective frame, a positioning plate is attached to the inner wall of the mounting frame, and a magnet is fixedly connected to the side of the positioning plate near the mounting frame.

[0011] Preferably, the inner sidewall of the positioning plate is provided with a sliding groove, and a limiting plate is slidably connected to the inner sidewall of the positioning plate. A second spring is fixedly connected to the side of the limiting plate near the positioning plate, and the end of the second spring away from the limiting plate is fixedly connected to the positioning plate.

[0012] Preferably, a fitting ring is fixedly connected to the side of the limiting plate away from the second spring, a concentration sensor is fixedly connected to the side of the positioning plate near the fitting ring, an optical probe is provided on the side of the concentration sensor away from the positioning plate, and a transparent plate is fixedly connected to the side of the protective frame near the fitting ring.

[0013] In summary, the technical effects and advantages of this utility model are as follows: The reaction tank feed parameter monitoring structure has a protective frame on the outer wall of the feed pipe. The fixed frame is limited by a locking block installed on the outer wall, which is inserted into a slot inside the fixed ring, thus fixing the fixed frame inside the protective frame. Under the compression of the first spring, the moving plate drives the ultrasonic probe to protrude from the protective frame and enter the feed pipe to monitor the feed parameters. The monitoring equipment can be quickly disassembled by rotating the fixed frame. Therefore, when the monitoring equipment malfunctions, maintenance personnel can quickly disassemble the equipment for repair or replacement, thereby reducing the reaction tank downtime and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the feed pipe and related structures of this utility model;

[0016] Figure 3 This is a schematic diagram of the transparent plate and related structures of this utility model;

[0017] Figure 4 This is a schematic diagram of the quick-release component and its related structures of this utility model;

[0018] Figure 5 This is a schematic diagram of the observation component and related structures of this utility model.

[0019] In the diagram: 1. Reactor body; 2. Feed pipe; 3. Flange connection ring; 4. Protective frame; 5. Cover plate; 6. Quick-release assembly; 601. Fixing ring; 602. Slot; 603. Fixing frame; 604. Locking block; 605. Flow sensor; 606. Moving plate; 607. First spring; 608. Positioning post; 609. Ultrasonic probe; 610. Sealing ring; 7. Observation assembly; 701. Mounting frame; 702. Positioning plate; 703. Slide groove; 704. Second spring; 705. Limiting plate; 706. Fitting ring; 707. Optical probe; 708. Magnet; 709. Concentration sensor; 8. Processor; 9. Transparent plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-5 A reaction tank feed parameter monitoring structure includes a reaction tank body 1, a feed pipe 2 fixedly connected to the outer wall of the reaction tank body 1, a protective frame 4 provided on the outer wall of the feed pipe 2, a quick-release assembly 6 provided on the inner bottom of the protective frame 4, an observation assembly 7 provided on the inner wall of the protective frame 4, and a processor 8 provided inside the protective frame 4. The quick-release assembly 6 includes a fixing ring 601 fixed to the inner wall of the protective frame 4, a slot 602 opened on the inner wall of the fixing ring 601, a fixing frame 603 fitted to the inner wall of the fixing ring 601, and a locking block 604 fixedly connected to the outer wall of the fixing frame 603. A first spring 607 is connected, and a movable plate 606 is fixedly connected to the end of the first spring 607 away from the fixed frame 603. An ultrasonic probe 609 is fixedly connected to the side of the movable plate 606 away from the first spring 607. The fixed frame 603 can be fixed inside the fixed ring 601 by the matching of the locking block 604 installed on the outer wall of the fixed frame 603 with the locking groove 602. Thus, under the compression of the first spring 607, the movable plate 606 drives the ultrasonic probe 609 to move, so that the ultrasonic probe 609 protrudes from the inside of the protective frame 4, and the ultrasonic probe 609 detects the flow rate of the raw material inside the feed pipe 2.

[0022] Reference Figure 1-4A flange connecting ring 3 is fixedly connected to the end of the feed pipe 2 away from the main body 1 of the reaction tank. A cover plate 5 is attached to the top of the protective frame 4. A flow sensor 605 is fixedly connected to the side of the moving plate 606 away from the ultrasonic probe 609. By installing the flange connecting ring 3 at the end of the feed pipe 2 away from the main body 1 of the reaction tank, the feed pipe 2 can be quickly installed and fixed to the raw material conveying pipe to prevent leakage of raw materials during conveying. The cover plate 5 installed on the top of the protective frame 4 can protect the protective frame 4, thereby protecting the detection device inside the protective frame 4.

[0023] Reference Figure 4 A positioning post 608 is fixedly connected to the inner wall of the fixed frame 603. The positioning post 608 is located on the inner wall of the first spring 607. The positioning post 608 is slidably connected inside the moving plate 606. A sealing ring 610 is fixedly connected to the side of the moving plate 606 away from the flow sensor 605. The positioning post 608 installed inside the fixed frame 603 limits the movement of the moving plate 606 to prevent it from rotating inside the fixed frame 603 and affecting the detection accuracy. The sealing ring 610 is installed on the contact surface between the moving plate 606 and the protective frame 4. Under the compression of the first spring 607, the moving plate 606 and the protective frame 4 are kept sealed.

[0024] Reference Figure 2 and Figure 5 The observation component 7 includes a mounting frame 701 fixed to the inner wall of the protective frame 4. A positioning plate 702 is attached to the inner wall of the mounting frame 701. A magnet 708 is fixedly connected to the side of the positioning plate 702 near the mounting frame 701. The mounting frame 701 installed on the inner wall of the protective frame 4 is adapted to the positioning plate 702, so that the positioning plate 702 can be installed inside the mounting frame 701. The magnet 708 is adapted to the iron block set inside the mounting frame 701, so that the positioning plate 702 can be fixed inside the mounting frame 701.

[0025] Reference Figure 5 The inner sidewall of the positioning plate 702 is provided with a groove 703. A limiting plate 705 is slidably connected to the inner sidewall of the positioning plate 702. A second spring 704 is fixedly connected to the side of the limiting plate 705 near the positioning plate 702. The end of the second spring 704 away from the limiting plate 705 is fixedly connected to the positioning plate 702. The groove 703 inside the positioning plate 702 is adapted to the fitting ring 706, so that the fitting ring 706 slides inside the groove 703. The second spring 704 squeezes the fitting ring 706, so that the fitting ring 706 fits with the protective frame 4.

[0026] Reference Figure 5A fitting ring 706 is fixedly connected to the side of the limiting plate 705 away from the second spring 704. A concentration sensor 709 is fixedly connected to the side of the positioning plate 702 near the fitting ring 706. An optical probe 707 is provided on the side of the concentration sensor 709 away from the positioning plate 702. A transparent plate 9 is fixedly connected to the side of the protective frame 4 near the fitting ring 706. The optical probe 707 is moved by the fitting ring 706, so that the fitting ring 706 is in contact with the transparent plate 9, and the optical probe 707 can effectively detect the concentration of raw materials inside the feed pipe 2 through the transparent plate 9.

[0027] Working principle: A protective frame 4 is installed on the outer wall of the feed pipe 2, with one end of the protective frame 4 located inside the feed pipe 2. A locking block 604 installed on the outer wall of the fixing frame 603 matches the locking groove 602, allowing the fixing frame 603 to be installed inside the fixing ring 601 for limiting and fixing. Under the compression of the first spring 607, the moving plate 606 drives the ultrasonic probe 609 to move inside the fixing frame 603, causing the ultrasonic probe 609 to protrude from the inside of the protective frame 4 and enter the inside of the feed pipe 2 to conduct ultrasonic testing. The flow rate of the material is detected. The sealing ring 610 can prevent the material from entering the interior of the protective frame 4. The magnet 708 installed on the outer wall of the positioning plate 702 is attracted to the outer wall of the mounting frame 701, so that the positioning plate 702 can be installed inside the mounting frame 701. Under the compression of the second spring 704, the bonding ring 706 drives the optical probe 707 to bond with the transparent plate 9. Thus, the concentration of the material inside the feed pipe 2 can be detected through the transparent plate 9 by the optical probe 707. Then, the feed parameters can be detected by the processor 8.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A structure for monitoring feed parameters in a reaction tank, comprising a reaction tank body (1), characterized in that, A feed pipe (2) is fixedly connected to the outer wall of the reaction vessel body (1). A protective frame (4) is provided on the outer wall of the feed pipe (2). A quick-release assembly (6) is provided at the bottom inner side of the protective frame (4). An observation assembly (7) is provided on the inner side wall of the protective frame (4). A processor (8) is provided inside the protective frame (4). The quick-release assembly (6) includes a fixing ring (601) fixed to the inner side wall of the protective frame (4). A locking mechanism is provided on the inner side wall of the fixing ring (601). The groove (602) has a fixing frame (603) attached to the inner wall of the fixing ring (601). A locking block (604) is fixedly connected to the outer wall of the fixing frame (603). A first spring (607) is fixedly connected to the inner wall of the fixing frame (603). A moving plate (606) is fixedly connected to the end of the first spring (607) away from the fixing frame (603). An ultrasonic probe (609) is fixedly connected to the side of the moving plate (606) away from the first spring (607).

2. The reaction tank feed parameter monitoring structure according to claim 1, characterized in that, The feed pipe (2) is fixedly connected to a flange connecting ring (3) at one end away from the main body (1) of the reaction vessel. The top of the protective frame (4) is fitted with a cover plate (5). The moving plate (606) is fixedly connected to a flow sensor (605) on the side away from the ultrasonic probe (609).

3. The reaction tank feed parameter monitoring structure according to claim 1, characterized in that, The inner wall of the fixed frame (603) is fixedly connected to a positioning post (608), the positioning post (608) is located on the inner wall of the first spring (607), the positioning post (608) is slidably connected inside the moving plate (606), and a sealing ring (610) is fixedly connected to the side of the moving plate (606) away from the flow sensor (605).

4. The reaction tank feed parameter monitoring structure according to claim 1, characterized in that, The observation component (7) includes a mounting frame (701) fixed to the inner wall of the protective frame (4). A positioning plate (702) is attached to the inner wall of the mounting frame (701). A magnet (708) is fixedly connected to the side of the positioning plate (702) near the mounting frame (701).

5. The reaction tank feed parameter monitoring structure according to claim 4, characterized in that, The inner wall of the positioning plate (702) is provided with a sliding groove (703), and a limiting plate (705) is slidably connected to the inner wall of the positioning plate (702). A second spring (704) is fixedly connected to the side of the limiting plate (705) near the positioning plate (702), and the end of the second spring (704) away from the limiting plate (705) is fixedly connected to the positioning plate (702).

6. The reaction tank feed parameter monitoring structure according to claim 5, characterized in that, The limiting plate (705) is fixedly connected to the side away from the second spring (704) with a fitting ring (706), the positioning plate (702) is fixedly connected to the side near the fitting ring (706) with a concentration sensor (709), the concentration sensor (709) is provided with an optical probe (707) on the side away from the positioning plate (702), and the protective frame (4) is fixedly connected to the side near the fitting ring (706) with a transparent plate (9).

Images