A spray cleaning device for processing barley wort raw materials

By designing a spray cleaning device and utilizing a worm gear system driven by a servo motor to achieve automatic turning and spray rinsing, the problem of insufficient cleaning of barley grass juice raw materials was solved, cleaning efficiency was improved and labor intensity was reduced.

CN224420030UActive Publication Date: 2026-06-30TOPOWER TECH LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TOPOWER TECH LTD
Filing Date
2025-06-18
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing technologies, the cleaning of barley grass juice raw materials relies on manual assistance, resulting in insufficient cleaning, low efficiency, and high labor intensity.

Method used

Design a spray cleaning device that uses a servo motor to drive an active worm gear and worm wheel system, combined with a filter cartridge and spray nozzles, to achieve automatic turning and spray rinsing, and to recycle the cleaning solution.

Benefits of technology

It achieves automated, all-around cleaning, reduces labor intensity, improves cleaning efficiency and effectiveness, and avoids waste of cleaning solution.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224420030U_ABST
    Figure CN224420030U_ABST
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Abstract

This utility model relates to the field of green wort processing technology, specifically disclosing a spray cleaning device for processing green wort raw materials. The device includes a housing with a door panel movably connected to its top, and a cleaning mechanism inside the housing. The cleaning mechanism includes a servo motor embedded in one side of the outer wall of the housing, with a drive worm gear fixedly installed at the motor's power output end. The drive worm gear passes through one end of the outer wall of the housing and is rotatably connected to a first drive worm wheel. Through the servo motor, drive worm gear, first drive worm wheel, first driven component, fixed rod, filter cylinder, sealing plate, pump, conveying pipe, connecting cylinder, and water outlet, and in conjunction with a receiving shell, coarse filter plate, and fine filter plate, the device can automatically agitate the material while spraying and rinsing it, thereby improving the comprehensiveness of the rinsing. The cleaning solution is also filtered and recycled to avoid waste.
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Description

Technical Field

[0001] This utility model relates to the field of green wort processing technology, and in particular to a spray cleaning device for processing green wort raw materials. Background Technology

[0002] Green barley juice is short for barley grass juice. The raw material is barley seedlings that have grown to 20-30 cm in height, because seedlings at this stage contain the richest variety of nutrients. Therefore, only seedlings at this stage are selected as raw materials. Before the crushing and processing, the raw materials need to be cleaned by washing equipment to maintain their cleanliness.

[0003] In the existing technology, the raw material of barley grass juice, barley grass leaves, needs to be cleaned before it can proceed to the next step. Generally, the barley grass leaves are cleaned by soaking and manual washing.

[0004] In existing technical solutions, the cleaning of barley grass juice mainly relies on manual assistance. However, during the soaking process, the raw materials may squeeze each other, resulting in insufficient cleaning and affecting the cleaning effect. In order to ensure that the raw materials are cleaned, the raw materials need to be constantly moved by hand, which undoubtedly increases the labor intensity and reduces the cleaning efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a spray cleaning device for processing barley juice raw materials, which can automatically turn the materials over while spraying and rinsing them, thereby improving the comprehensiveness of rinsing and recycling the cleaning solution after filtration to avoid waste, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a spray cleaning device for processing green wheat juice raw materials, comprising a shell, a door panel being movably connected to the top of the shell, and a cleaning mechanism being provided inside the shell;

[0007] The cleaning mechanism includes a servo motor, which is embedded in one side of the outer wall of the housing. A drive worm is fixedly installed at the power output end of the servo motor. A first drive worm wheel is rotatably connected to one side of the outer wall of the housing through the drive worm. A first driven component extends out from the inside of the first drive worm wheel. A fixed rod extends out from the inside of the first driven component. A filter cartridge is fixedly installed at one end of the fixed rod that extends out from the first driven component. A sealing plate is detachably connected to the outer wall of the filter cartridge by bolts. A pump is embedded in the lower part of one side of the outer wall of the housing. A delivery pipe extends out from the output end of the pump. A connecting cylinder is rotatably connected to one end of the delivery pipe that extends into the housing. A water outlet is opened at one end of the connecting cylinder that extends into the filter cartridge.

[0008] Preferably, the filter cylinder forms a rotating structure with the outer shell via a fixed rod, and the filter cylinder also forms a rotating structure with the connecting cylinder.

[0009] Preferably, a storage shell extends from the front end of the outer shell, and a coarse filter plate is embedded inside the storage shell, while a fine filter plate is embedded at the bottom end of the storage shell.

[0010] Preferably, a second active worm wheel is rotatably connected to one side of the first active worm wheel located inside the housing, and a flushing mechanism is provided on one side of the second active worm wheel.

[0011] Preferably, the rinsing mechanism includes a second driven component that extends through the interior of the second driving worm gear. A connecting shell is fixed to one side of the outer wall of the connecting cylinder, and the connecting shell has a water spray hole facing the outer wall of the filter cylinder.

[0012] Preferably, the flushing mechanism further includes a slider, which is fixed to the axial end of the connecting shell, and a groove is provided inside the shell corresponding to the position of the slider.

[0013] Preferably, the connecting shell structure is a U-shaped structure, and the connecting shell forms a sliding structure between the slider and the groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. Through a servo motor, a driving worm gear, a first driving worm wheel, a first driven component, a fixed rod, a filter cylinder, a sealing plate, a pump, a conveying pipe, a connecting cylinder, and a water outlet, and in conjunction with a receiving shell, a coarse filter plate, and a fine filter plate, the material can be automatically turned over and sprayed for rinsing, thereby improving the comprehensiveness of rinsing, and the cleaning solution can be recycled after filtration to avoid waste.

[0016] 2. Through the cooperation of the second driving worm gear, the second driven component, the connecting shell, the water spray hole, the slider and the slide groove, the filter cartridge can be sprayed and washed from the outside to avoid material blockage. At the same time, the comprehensiveness of material washing can be improved by washing from both inside and outside. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is an overall structural view of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the outer shell of this utility model;

[0020] Figure 3 This is a schematic diagram of the active worm gear structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the filter cartridge structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the coarse filter plate structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the connecting shell structure of this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Outer shell; 2. Door panel; 3. Cleaning mechanism; 301. Servo motor; 302. Driving worm gear; 303. First driving worm wheel; 304. First driven component; 305. Fixing rod; 306. Filter cartridge; 307. Sealing plate; 308. Pump; 309. Delivery pipe; 310. Connecting cylinder; 311. Water outlet; 4. Storage shell; 5. Coarse filter plate; 6. Fine filter plate; 7. Second driving worm wheel; 8. Flushing mechanism; 801. Second driven component; 802. Connecting shell; 803. Water spray hole; 804. Slider; 805. Slide groove. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a technical solution:

[0028] Please see Figures 1 to 6A spray cleaning device for processing barley juice raw materials includes a housing 1, with a door panel 2 movably connected to the top of the housing 1. A cleaning mechanism 3 is disposed inside the housing 1. The cleaning mechanism 3 includes a servo motor 301, which is embedded in one side of the outer wall of the housing 1. A drive worm gear 302 is fixedly installed at the power output end of the servo motor 301. The drive worm gear 302 passes through one side of the outer wall of the housing 1 and is rotatably connected to a first drive worm wheel 303. A first driven component 304 extends out from the inside of the first driven component 304, and a fixed rod 305 extends out from the inside of the first driven component 304. One end of the fixed rod 305 extending out from the first driven component 304 is fixedly mounted... The outer wall of the housing 1 is equipped with a filter cartridge 306, and a sealing plate 307 is detachably connected to the outer wall of the filter cartridge 306 by bolts. A pump 308 is embedded in the lower part of one side of the outer wall of the housing 1. A delivery pipe 309 extends from the output end of the pump 308. A connecting cylinder 310 is rotatably connected to the end of the delivery pipe 309 that enters the housing 1. A water outlet hole 311 is opened at the end of the connecting cylinder 310 that enters the filter cartridge 306. The filter cartridge 306 and the housing 1 form a rotating structure through a fixing rod 305. The filter cartridge 306 and the connecting cylinder 310 form a rotating structure. A receiving shell 4 extends from the front end of the housing 1. A coarse filter plate 5 is embedded inside the receiving shell 4. A fine filter plate 6 is embedded at the bottom end of the receiving shell 4.

[0029] By adopting the above technical solution, the outer casing 1 can be easily opened by hinged door panel 2, and then the sealing plate 307 can be easily disassembled and installed by bolts to introduce raw materials into the filter cylinder 306. One end of the filter cylinder 306 is fixed rod 305, which passes through the first driven component 304 and is connected to the outer casing 1 via a bearing. The sleeve embedded at one end rotates and engages the outer casing 1 and is sleeved on the outside of the connecting cylinder 310. Under the operation of the servo motor 301, through the cooperation of the active worm gear 302, the first active worm wheel 303 and the first driven component 304, the fixed rod 305 drives the filter cylinder 306 to tumble the material. In conjunction with the pump 308, the cleaning solution is drawn from the bottom of the outer casing 1 through the pipeline and the conveying pipe 309 and transported to the filter cylinder through the connecting cylinder 310. Inside the cylinder 306, water is sprayed out through the outlet 311, thus rinsing during the tumbling process. This automatically tumbles and rinses the material, preventing accumulation and dead corners that could lead to incomplete rinsing. It also eliminates the need for manual stirring and cleaning, reducing labor intensity while improving cleaning efficiency and quality. After cleaning, impurities are filtered by the fine filter plate 6 of the collection shell 4, allowing the cleaning solution to flow back to the lower part of the outer shell 1, forming a cycle to avoid waste. At the same time, the servo motor 301 resets the manually disassembled sealing plate 307, and after rotating it 180 degrees again, the material is easily separated into the collection shell 4. After being filtered by the coarse filter plate 5 to drain the water, the collection shell 4 is pulled out for unified collection.

[0030] Specifically, such as Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the first active worm gear 303 located at one end of the active worm gear 302 inside the housing 1 is rotatably connected to a second active worm gear 7. A rinsing mechanism 8 is provided on one side of the second active worm gear 7. The rinsing mechanism 8 includes a second driven component 801, which extends out of the interior of the second active worm gear 7. A connecting shell 802 is fixed on one side of the outer wall of the connecting cylinder 310. The connecting shell 802 has a water spray hole 803 facing the outer wall of the filter cylinder 306. Therefore, the rinsing mechanism 8 also includes a slider 804, which is fixed to the axial end of the connecting shell 802. A groove 805 is provided inside the housing 1 corresponding to the position of the slider 804. The connecting shell 802 has a U-shaped structure. The connecting shell 802 forms a sliding structure through the slider 804 and the groove 805.

[0031] By adopting the above technical solution, the second active worm gear 7 drives the second driven component 801 under the drive of the active worm gear 302, causing the connecting cylinder 310 to rotate. The connecting cylinder 310 and the conveying pipe 309 rotate and engage to prevent disengagement while maintaining flow. The rotating connecting cylinder 310 drives the connecting shell 802 to rotate, thereby rinsing the outside of the filter cylinder 306 with the cleaning solution sprayed through the water spray hole 803, avoiding material blockage and preventing the filter cylinder from being unable to disengage later and requiring manual cleaning. At the same time, it can rinse from the outside, improving the comprehensiveness and effect of rinsing. The connecting shell 802 slides along the slide groove 805 of the outer shell 1 through the slider 804, improving the stability of the rotation process.

[0032] Working Principle: The outer casing 1 is connected to the door panel 2 via hinges for easy opening and closing. After the sealing plate 307 is disassembled and reassembled with bolts, raw materials are introduced into the filter cartridge 306, and cleaning solution is injected into the outer casing 1. With the cooperation of the pump 308, the conveying pipe 309, and the connecting cylinder 310, the solution is delivered to the inside of the filter cartridge 306 and sprayed through the water outlet 311 for rinsing. The servo motor 301 drives the active worm gear 302, which in turn drives the first active worm wheel 303 to drive the first driven component 304. The first driven component 304 consists of a driven worm and a driven worm wheel, which causes the fixed rod 305 to drive the filter cartridge 306 to rotate, thereby turning over the internal raw materials to prevent accumulation and facilitating comprehensive spray cleaning without dead corners. At the same time, the second active worm wheel 7 follows the drive of the active worm gear 302, which causes the second driven component 801 to drive the connecting cylinder 310 to rotate, thereby allowing the connecting shell 802 to pass through the slider 804. The filter cartridge 306 slides stably along the chute 805, while the water spray holes 803 flush from the outside in, preventing the filter cartridge 306 from adsorbing and clogging the raw materials, and improving the cleaning effect. The first active worm gear 303 and the first driven component 304, along with the worm gears involved in the second active worm gear 7 and the second driven component 801, have larger inner diameters than the latter two, but the meshing pattern remains unchanged. This allows the filter cartridge 306 and the connecting shell 802 to rotate in a staggered manner while maintaining power transmission, avoiding simultaneous rotation that would not improve the comprehensiveness of the flushing. After flushing, the filter cartridge 306 is reset by the servo motor 301, and the sealing plate 307 is manually removed. Then, the servo motor 301 rotates 180 degrees, allowing the material to fall into the receiving shell 4. The material is filtered by the coarse filter plate 5 and impurities are filtered by the fine filter plate 6, facilitating the return of the cleaning solution for circulation flushing. During the material feeding process, the pump 308 continues to work, thereby discharging the material through the flushing force.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A spray cleaning device for processing barley juice raw materials, comprising a shell (1), characterized in that: The top of the outer shell (1) is movably connected to a door panel (2), and a cleaning mechanism (3) is provided inside the outer shell (1). The cleaning mechanism (3) includes a servo motor (301), which is embedded in one side of the outer wall of the housing (1). A drive worm gear (302) is fixedly installed at the power output end of the servo motor (301). The drive worm gear (302) is inserted into one side of the outer wall of the housing (1) and rotatably connected to a first drive worm wheel (303). A first driven component (304) extends from the inside of the first drive worm wheel (303). A fixed rod (305) extends from the inside of the first driven component (304). 305) A filter cylinder (306) is fixedly installed at one end of the first driven component (304). A sealing plate (307) is detachably connected to the outer wall of the filter cylinder (306) by bolts. A pump (308) is embedded in the lower side of one side of the outer wall of the outer shell (1). A delivery pipe (309) extends from the output end of the pump (308). A connecting cylinder (310) is rotatably connected to one end of the delivery pipe (309) that enters the outer shell (1). A water outlet hole (311) is opened at one end of the connecting cylinder (310) that enters the filter cylinder (306).

2. The spray cleaning apparatus for processing of green malt juice raw material according to claim 1, characterized in that: The filter cylinder (306) forms a rotating structure with the outer shell (1) through the fixing rod (305), and the filter cylinder (306) forms a rotating structure with the connecting cylinder (310).

3. The spray cleaning apparatus for processing of green malt juice raw material according to claim 1, characterized in that: The front end of the outer shell (1) has a storage shell (4) extending out, and the inside of the storage shell (4) is fitted with a coarse filter plate (5), and the bottom end of the storage shell (4) is fitted with a fine filter plate (6).

4. The spray cleaning apparatus for processing of green malt juice raw material according to claim 1, characterized in that: The active worm gear (302) is rotatably connected to a second active worm gear (7) on one side of the first active worm gear (303) at one end inside the outer casing (1), and a flushing mechanism (8) is provided on one side of the second active worm gear (7).

5. A spray cleaning apparatus for processing of green malt juice feedstock according to claim 4, characterized in that: The rinsing mechanism (8) includes a second driven component (801), which extends through the interior of the second driving worm gear (7). A connecting shell (802) is fixed on one side of the outer wall of the connecting cylinder (310), and the connecting shell (802) has a water spray hole (803) facing the outer wall of the filter cylinder (306).

6. A spray cleaning apparatus for processing of green malt juice feedstock according to claim 5, characterized in that: Therefore, the flushing mechanism (8) also includes a slider (804), which is fixed to the axial end of the connecting shell (802), and a groove (805) is provided inside the shell (1) corresponding to the position of the slider (804).

7. A spray cleaning apparatus for processing of green malt juice feedstock according to claim 6, characterized in that: The connecting shell (802) has a U-shaped structure, and the connecting shell (802) forms a sliding structure between the slider (804) and the groove (805).