A maturation device for antibiotic-free silage pig feed
By heating water with solar collectors and heat pump units, and combining this with a two-way stirring mechanism to efficiently mix corn stalks and hot water, the problem of maturing antibiotic-free silage pig feed has been solved, achieving efficient and uniform feed maturation, and improving the nutritional absorption of pork and meeting green food standards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XUANWEI NONGXI AGRI & ANIMAL HUSBANDRY TECH CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-06-30
AI Technical Summary
Existing equipment is insufficient to effectively process antibiotic-free silage for pigs, resulting in inadequate nutrient absorption and failing to meet the requirements for pork to meet green food standards.
The system uses solar collectors and heat pump units to heat water, and combines a two-way stirring mechanism to efficiently mix corn stalks and hot water. It also utilizes solar energy for clean energy heating to ensure uniform feed cooking.
This improved feed utilization and nutrient absorption, meeting the requirements for pork to meet green food standards, and reduced energy consumption and production costs.
Smart Images

Figure CN224420049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of maturation equipment technology, and in particular to a maturation device for antibiotic-free silage pig feed. Background Technology
[0002] Modern pig farming mostly uses formulated feed and commonly employs raw feeding methods. However, with increasing public concern for food safety, the requirements for pork quality are becoming more stringent, demanding that pork meet national green food standards. Traditional raw feed feeding methods suffer from problems such as insufficient nutrient absorption, which is detrimental to the healthy growth of pigs and the improvement of pork quality.
[0003] Currently, there is a lack of equipment on the market that can effectively process antibiotic-free silage for pigs, making the nutrients in the feed easier for pigs to absorb, thereby ensuring that the pork meets green food standards. Whole-plant corn stalks and other crop stalks are high-quality raw materials for antibiotic-free silage for pigs. If they can be properly processed, the utilization rate and nutritional value of the feed will be greatly improved, but existing equipment is insufficient to meet this requirement. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a maturation device for antibiotic-free silage pig feed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a maturation device for antibiotic-free silage pig feed, including a solar collector and a maturation tank, wherein a hot water storage tank is fixedly connected to the solar collector, and a support plate is fixedly connected to one side of the maturation tank, and the support plate is provided with a bidirectional stirring mechanism for stirring corn stalks and hot water.
[0006] The bidirectional stirring mechanism includes a motor, which is fixedly connected to a support plate. A drive shaft is fixedly connected to the output end of the motor and is rotatably connected to the curing tank. A drive shaft is fixedly connected to the end of the drive shaft away from the motor, and the end of the drive shaft away from the drive shaft is rotatably connected to the curing tank. A drive gear is fixedly connected to the drive shaft, and a drive gear is meshed with the drive gear. A driven stirring rod is fixedly connected to the drive gear and is rotatably connected to the curing tank. Stirring blades for stirring operations are fixedly connected to both the drive shaft and the driven stirring rod.
[0007] As a further description of the above technical solution:
[0008] The stirring blades are provided in multiple sets, and the stirring blades on the active rotating shaft and the driven stirring rod are arranged in an alternating pattern.
[0009] As a further description of the above technical solution:
[0010] A heat pump unit for further heating water is fixedly connected to the solar collector, and the heat pump unit is connected to the hot water storage tank through a connecting pipe. The hot water storage tank is equipped with a water injection pipe for injecting water, and a water delivery pipe is fixedly connected to the end of the hot water storage tank away from the water injection pipe. The water delivery pipe is connected to the maturation tank through a hot water inlet for adding hot water to the maturation tank.
[0011] As a further description of the above technical solution:
[0012] The maturation tank has a feed inlet fixed to one side for adding feed ingredients, and a support leg fixed to the bottom of the maturation tank.
[0013] As a further description of the above technical solution:
[0014] An electric push rod is hinged to the support leg, and a baffle for blocking feed from flowing out is hinged to the telescopic end of the electric push rod. At the same time, a funnel is fixed to the bottom of the maturation tank, and the baffle is hinged to the funnel.
[0015] As a further description of the above technical solution:
[0016] A water outlet pipe for draining is fixedly connected through the curing tank, and a solenoid valve is installed on the water outlet pipe.
[0017] This utility model has the following beneficial effects:
[0018] 1. In this utility model, by using a solar heat pump to heat water in a maturation tank to mature the feed, the clean energy of solar energy is fully utilized, reducing energy consumption and production costs, while also reducing environmental pollution. At the same time, heating and maturing the pig feed makes the nutrients in the feed easier for pigs to absorb, improving feed utilization, which helps pigs grow healthily, and thus enables the pork to meet green food standards and satisfy the market demand for high-quality pork.
[0019] 2. In this utility model, by setting a bidirectional stirring mechanism, including a motor, a drive shaft, a drive shaft, a drive gear, a drive gear, and multiple sets of stirring blades, efficient and uniform stirring of corn stalks and hot water is achieved, ensuring the uniformity of feed maturation and improving the maturation effect. Attached Figure Description
[0020] Figure 1 This utility model proposes a three-dimensional maturation device for antibiotic-free silage pig feed. Figure 1 ;
[0021] Figure 2 This utility model proposes a three-dimensional maturation device for antibiotic-free silage pig feed. Figure 2 ;
[0022] Figure 3 This is a partial structural cross-sectional view of a maturation device for antibiotic-free silage pig feed proposed in this utility model;
[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0024] Legend:
[0025] 1. Solar collector; 2. Hot water storage tank; 3. Heat pump unit; 4. Grafting tank; 5. Support plate; 6. Two-way stirring mechanism; 61. Motor; 62. Drive shaft; 63. Active shaft; 64. Drive gear; 65. Active gear; 66. Driven stirring rod; 67. Stirring blade; 7. Connecting pipe; 8. Water injection pipe; 9. Water delivery pipe; 10. Hot water inlet; 11. Feed inlet; 12. Support leg; 13. Electric push rod; 14. Funnel; 15. Baffle; 16. Water outlet pipe; 17. Solenoid valve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1: Please refer to Figure 1-4 An embodiment of this utility model is provided: a maturation device for antibiotic-free silage pig feed, including a solar collector 1 and a maturation tank 4. A hot water storage tank 2 is fixedly connected to the solar collector 1, and a support plate 5 is fixedly connected to one side of the maturation tank 4. The support plate 5 is provided with a bidirectional stirring mechanism 6 for stirring corn stalks and hot water.
[0028] The bidirectional stirring mechanism 6 includes a motor 61, which is fixedly connected to the support plate 5. The output end of the motor 61 is fixedly connected to a drive shaft 62, which is rotatably connected to the maturation tank 4. The end of the drive shaft 62 away from the motor 61 is fixedly connected to a drive shaft 63, which is rotatably connected to the maturation tank 4. A drive gear 64 is fixedly connected to the drive shaft 62, and a drive gear 65 is meshed with the drive gear 64. A driven stirring rod 66 is fixedly connected to the drive gear 65, and the driven stirring rod 66 is rotatably connected to the maturation tank 4. Stirring blades 67 for stirring are fixedly connected to both the drive shaft 63 and the driven stirring rod 66.
[0029] Working principle: First, cold water is injected into the hot water storage tank 2 through the water inlet pipe 8. Then, the solar collector 1 absorbs solar energy when there is sufficient sunlight to heat the water in the hot water storage tank 2. When the water temperature does not reach 70-90 degrees Celsius, the heat pump unit 3 starts to further heat the water until the water temperature reaches the set range. The heated hot water is stored in the hot water storage tank 2. Subsequently, antibiotic-free silage feed is put into the maturation tank 4 through the feed inlet 11. According to the set parameters, the controller opens the valve on the water supply pipe 9 between the hot water storage tank 2 and the maturation tank 4, introducing hot water into the maturation tank 4 through the hot water inlet 10. Then, the motor 61 is started. The output end of the motor 61... The drive shaft 62 rotates, which in turn drives the active shaft 63 to rotate. The active shaft 63 then drives the stirring blades 67 to thoroughly mix the feed and hot water. Simultaneously, the rotation of the drive shaft 62 drives the drive gear 64 to rotate, which in turn drives the active gear 65 to rotate. The active gear 65 then drives the driven stirring rod 66 to rotate, which in turn drives the stirring blades 67 to thoroughly mix the feed and hot water. This ensures the uniformity of feed maturation and improves the maturation effect. Once maturation is complete, the electric push rod 13 can be activated. The retracting end of the electric push rod 13 retracts, causing the baffle 15 to open and discharge the maturated feed.
[0030] In a preferred embodiment, multiple sets of stirring blades 67 are provided, and the stirring blades 67 on the driving shaft 63 and the driven stirring rod 66 are arranged in an alternating pattern.
[0031] like Figure 3 As shown: The stirring blade 67 on the active rotating shaft 63 is located directly above the stirring blade 67 on the driven stirring rod 66.
[0032] In a preferred embodiment, a heat pump unit 3 for further heating water is fixedly connected to the solar collector 1, and the heat pump unit 3 is connected to the hot water storage tank 2 through a connecting pipe 7. At the same time, the hot water storage tank 2 is provided with a water injection pipe 8 for injecting water, and a water supply pipe 9 is fixedly connected to the end of the hot water storage tank 2 away from the water injection pipe 8. The water supply pipe 9 is connected to the curing tank 4 through a hot water inlet 10 for adding hot water to the curing tank 4.
[0033] like Figure 1 As shown: Temperature sensors are installed in the hot water storage tank 2 and the maturation tank 4, and a controller is installed on the heat pump unit 3. The controller is electrically connected to the solar collector 1, the maturation tank 4, the temperature sensor, and the bidirectional stirring mechanism 6. During the maturation process, the temperature sensor monitors the water temperature in the maturation tank 4 in real time and feeds the information back to the controller. If the water temperature is lower than the set range, the controller controls the solar heat pump heating system to continue heating the hot water and replenishing it into the maturation tank 4.
[0034] In a preferred embodiment, a feed inlet 11 for adding feed ingredients is fixedly connected to one side of the maturation tank 4, and a support leg 12 is fixedly connected to the bottom of the maturation tank 4.
[0035] like Figure 1 As shown: There are four sets of support legs 12, and the four sets of support legs 12 are evenly distributed on the curing tank 4.
[0036] In a preferred embodiment, an electric push rod 13 is hinged to the support leg 12, and a baffle 15 for blocking feed from flowing out is hinged to the telescopic end of the electric push rod 13. At the same time, a funnel 14 is fixed to the bottom of the maturation tank 4, and the baffle 15 is hinged to the funnel 14.
[0037] like Figure 3 As shown: A sealing strip is provided at the edge of the baffle 15 to prevent hot water in the curing tank 4 from flowing out.
[0038] In a preferred embodiment, a water outlet pipe 16 for draining is fixedly connected through the curing tank 4, and a solenoid valve 17 is installed on the water outlet pipe 16.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A maturation device for antibiotic-free silage pig feed, comprising a solar collector (1) and a maturation tank (4), wherein a hot water storage tank (2) is fixedly connected to the solar collector (1), and a support plate (5) is fixedly connected to one side of the maturation tank (4), characterized in that: The support plate (5) is provided with a bidirectional stirring mechanism (6) for stirring corn stalks and hot water; The bidirectional stirring mechanism (6) includes a motor (61), which is fixedly connected to the support plate (5). The output end of the motor (61) is fixedly connected to a drive shaft (62), which is rotatably connected to the curing tank (4). The end of the drive shaft (62) away from the motor (61) is fixedly connected to a drive shaft (63), which is rotatably connected to the curing tank (4). A drive gear (64) is fixedly connected to the drive shaft (62), and a drive gear (65) is meshed with the drive gear (64). A driven stirring rod (66) is fixedly connected to the drive gear (65), and a driven stirring rod (66) is rotatably connected to the driven gear (65). Both the drive shaft (63) and the driven stirring rod (66) are fixedly connected to stirring blades (67) for stirring.
2. The maturation device for antibiotic-free silage pig feed according to claim 1, characterized in that: The stirring blades (67) are provided in multiple sets, and the stirring blades (67) on the active rotating shaft (63) and the driven stirring rod (66) are arranged in an alternating pattern.
3. The maturation device for antibiotic-free silage pig feed according to claim 2, characterized in that: A heat pump unit (3) for further heating water is fixedly connected to the solar collector (1), and the heat pump unit (3) is connected to the hot water storage tank (2) through a connecting pipe (7). At the same time, the hot water storage tank (2) is provided with a water injection pipe (8) for injecting water, and a water supply pipe (9) is fixedly connected to one end of the hot water storage tank (2) away from the water injection pipe (8). The water supply pipe (9) is connected to the maturation tank (4) through a hot water inlet (10) for adding hot water to the maturation tank (4).
4. The maturation device for antibiotic-free silage pig feed according to claim 3, characterized in that: The maturation tank (4) has a feed inlet (11) fixed to one side for adding feed ingredients inside, and a support leg (12) fixed to the bottom of the maturation tank (4).
5. The maturation device for antibiotic-free silage pig feed according to claim 4, characterized in that: An electric push rod (13) is hinged to the support leg (12), and a baffle (15) for blocking the feed from flowing out is hinged to the telescopic end of the electric push rod (13). At the same time, a funnel (14) is fixed to the bottom of the maturation tank (4), and the baffle (15) is hinged to the funnel (14).
6. The maturation device for antibiotic-free silage pig feed according to claim 5, characterized in that: The curing tank (4) is connected to a water outlet pipe (16) for drainage operation, and a solenoid valve (17) is installed on the water outlet pipe (16).