An improved liquid-to-solid caustic soda crystallizer

By improving the liquid-to-solid caustic soda crystallizer, and by adopting a crystallizer mechanism and scraper connection assembly, the problem of replacement cost caused by scraper damage has been solved, enabling individual scraper replacement and improving cleaning efficiency.

CN224421992UActive Publication Date: 2026-06-30QUZHOU JIANGZHOU ALKALI IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUZHOU JIANGZHOU ALKALI IND CO LTD
Filing Date
2025-08-02
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing liquid-to-solid caustic soda crystallizers, the scraper is easily damaged when cleaning the inner wall of the crystallizer, which increases the cost of replacing the entire scraper mechanism.

Method used

The crystallizer mechanism includes a crystallizer, an embedded coil, a drive motor, a rotating rod, and a stirring head. Combined with a scraper connection assembly and a scraper mechanism, individual cleaning scrapers can be replaced by rotating a knob, reducing replacement costs, and the cleaning effect is increased by the elasticity of the connecting spring.

Benefits of technology

This technology enables the individual replacement of cleaning scrapers, reducing replacement costs and improving the efficiency and effectiveness of cleaning the inner wall of the crystallization vessel.

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Abstract

This utility model provides an improved liquid-to-solid caustic soda crystallizer, relating to the field of caustic soda crystallizers. It includes a crystallizer mechanism comprising a crystallization vessel, an embedded coil, a drive motor, a rotating rod, and a stirring head. An internal scraper connecting assembly is provided within the crystallizer mechanism. This assembly includes a connecting plate, a moving block, a limiting block, and a connecting spring. A scraper mechanism is provided on one side of the scraper connecting assembly. This scraper mechanism includes a scraper frame, a moving groove, a limiting groove, a mounting groove, a first threaded groove, a threaded block, a knob, a mounting plate, a second threaded groove, and a cleaning scraper. In this utility model, the mounting plate is freed from its limiting state, allowing it to be removed from the mounting groove for replacement of the cleaning scraper. This facilitates individual replacement of the cleaning scraper, eliminating the need for traditional whole-piece replacement and thus reducing replacement costs.
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Description

Technical Field

[0001] This utility model relates to the field of caustic soda crystallizer technology, and in particular to an improved liquid-to-solid caustic soda crystallizer. Background Technology

[0002] The caustic soda crystallizer is a key piece of equipment used for the concentration and crystallization of sodium hydroxide solution, and is mainly used to produce solid caustic soda products from caustic soda solution.

[0003] In the existing technology, the inner wall of the liquid-to-solid caustic soda crystallizer is often cleaned by a simple scraper. However, the scraper will be damaged when it comes into contact with the deposits during cleaning. When the scraper is severely damaged, the entire scraper mechanism needs to be replaced, which increases the replacement cost. Summary of the Invention

[0004] The purpose of this invention is to provide an improved liquid-to-solid caustic soda crystallizer to solve the problem mentioned in the background art that the scraper will be damaged after contacting the deposits when cleaning the inner wall of the crystallizer. When the scraper is severely damaged, the entire scraper mechanism needs to be replaced, which increases the replacement cost.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a crystallizer mechanism, comprising a crystallizing vessel, an embedded coil, a drive motor, a rotating rod, and a stirring head. The crystallizer mechanism has a scraper connecting assembly inside, comprising a connecting plate, a moving block, a limiting block, and a connecting spring. A scraper mechanism is provided on one side of the scraper connecting assembly, comprising a scraper frame, a moving groove, a limiting groove, a mounting groove, a first threaded groove, a threaded block, a knob, a mounting plate, a second threaded groove, and a cleaning scraper.

[0006] In a preferred embodiment, the inner wall of the crystallization vessel is fixedly connected to the outer wall of the embedded coil, the top of the crystallization vessel is fixedly connected to the bottom of the housing of the drive motor, the output end of the drive motor is fixedly connected to the top end of the rotating rod through a coupling, and the bottom end of the rotating rod is fixedly connected to the top of the stirring head.

[0007] In a preferred embodiment, one side of the rotating rod is fixedly connected to one side of the connecting plate, the connecting plate being located inside the crystallization vessel, and the other side of the connecting plate being fixedly connected to one side of the moving block.

[0008] In a preferred embodiment, both the upper and lower sides of the movable block are fixedly connected to one side of the limiting block, and the side of the movable block away from the connecting plate is fixedly connected to one end of the connecting spring.

[0009] In a preferred embodiment, a scraper frame is provided on the side of the connecting plate away from the rotating rod, and a moving groove is formed inside one side of the scraper frame, with the inner wall of the moving groove being movably connected to the outer wall of the moving block.

[0010] In a preferred embodiment, limiting grooves are provided on both the upper and lower sides of the movable groove, and the inner wall of the limiting groove is movably connected to the outer wall of the limiting block, and the other end of the connecting spring is fixedly connected to the inner wall of the movable groove.

[0011] In a preferred embodiment, an installation groove is provided inside the other side of the scraper frame, and a first threaded groove is provided on one side of the inner wall of the installation groove. The inner wall of the first threaded groove is threadedly connected to the outer wall of the threaded block, and one end of the threaded block is fixedly connected to one side of the knob.

[0012] In a preferred embodiment, the inner wall of the mounting groove is movably connected to the outer wall of the mounting plate, the mounting plate has a second threaded groove inside, and the inner wall of the second threaded groove is threadedly connected to the outer wall of the threaded block. One side of the mounting plate is fixedly connected to one side of the cleaning scraper.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, when the cleaning scraper is damaged and needs to be replaced, rotating the knob drives the threaded block to rotate, so that the threaded block moves away from the inside of the second threaded groove and the first threaded groove, so that the mounting plate is freed from the limited state, and then the mounting plate can be taken out from the inside of the mounting groove, thereby replacing the cleaning scraper. This facilitates the individual replacement of the cleaning scraper, gets rid of the traditional whole replacement method, and reduces the replacement cost.

[0015] In this invention, during cleaning, the spring force of the connecting spring drives the scraper frame to squeeze the inner wall of the crystallization vessel. At the same time, the moving block and the limiting block move inside the moving groove and the limiting groove, respectively. As the scraper frame moves, it drives the cleaning scraper to squeeze the inner wall of the crystallization vessel. By squeezing the inner wall of the crystallization vessel, the scraping force is increased, thereby increasing the cleaning effect. Attached Figure Description

[0016] Figure 1 A schematic diagram of an improved liquid-to-solid caustic soda crystallizer provided by this utility model;

[0017] Figure 2 A cross-sectional view of the crystallization vessel of an improved liquid-to-solid caustic soda crystallizer provided by this utility model;

[0018] Figure 3 A schematic diagram of the scraper mechanism for an improved liquid-to-solid caustic soda crystallizer provided by this utility model;

[0019] Figure 4 A partial exploded view of the scraper mechanism of an improved liquid-to-solid caustic soda crystallizer provided by this utility model.

[0020] Legend:

[0021] 1. Crystallizer mechanism; 101. Crystallizer vessel; 102. Embedded coil; 103. Drive motor; 104. Rotating rod; 105. Stirring head; 2. Scraper connecting assembly; 201. Connecting plate; 202. Moving block; 203. Limiting block; 204. Connecting spring; 3. Scraper mechanism; 301. Scraper frame; 302. Moving groove; 303. Limiting groove; 304. Mounting groove; 305. First threaded groove; 306. Threaded block; 307. Knob; 308. Mounting plate; 309. Second threaded groove; 310. Cleaning scraper. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution including: a crystallizer mechanism 1, which includes a crystallizer 101, an embedded coil 102, a drive motor 103, a rotating rod 104, and a stirring head 105. The crystallizer mechanism 1 is internally provided with a scraper connecting assembly 2, which includes a connecting plate 201, a moving block 202, a limiting block 203, and a connecting spring 204. A scraper mechanism 3 is provided on one side of the scraper connecting assembly 2, which includes a scraper frame 301, a moving groove 302, a limiting groove 303, a mounting groove 304, a first threaded groove 305, a threaded block 306, a knob 307, a mounting plate 308, a second threaded groove 309, and a cleaning scraper 310.

[0024] In one embodiment, the inner wall of the crystallization vessel 101 is fixedly connected to the outer wall of the embedded coil 102, the top of the crystallization vessel 101 is fixedly connected to the bottom of the housing of the drive motor 103, the output end of the drive motor 103 is fixedly connected to the top end of the rotating rod 104 through a coupling, and the bottom end of the rotating rod 104 is fixedly connected to the top of the stirring head 105.

[0025] Specifically: the drive motor 103 drives the rotating rod 104 to rotate, the rotating rod 104 drives the stirring head 105 to rotate, and at the same time drives the connecting plate 201 to rotate, and the rotating connecting plate 201 drives the scraper frame 301 and the cleaning scraper 310 to rotate.

[0026] In one embodiment, one side of the rotating rod 104 is fixedly connected to one side of the connecting plate 201, the connecting plate 201 is located inside the crystallization vessel 101, and the other side of the connecting plate 201 is fixedly connected to one side of the moving block 202.

[0027] Specifically, the stability of the scraper frame 301 is ensured by the setting of the connecting plate 201.

[0028] In one embodiment, both the upper and lower sides of the movable block 202 are fixedly connected to one side of the limiting block 203, and the side of the movable block 202 away from the connecting plate 201 is fixedly connected to one end of the connecting spring 204.

[0029] Specifically: the elastic force of the connecting spring 204 drives the scraper frame 301 to squeeze the inner wall of the crystallization vessel 101.

[0030] In one embodiment, a scraper frame 301 is provided on the side of the connecting plate 201 away from the rotating rod 104. A moving groove 302 is provided inside one side of the scraper frame 301, and the inner wall of the moving groove 302 is movably connected to the outer wall of the moving block 202.

[0031] Specifically: As the scraper frame 301 moves, it drives the cleaning scraper 310 to squeeze the inner wall of the crystallization vessel 101. By squeezing the inner wall of the crystallization vessel 101, the scraping force is increased.

[0032] In one embodiment, limiting grooves 303 are provided on both the upper and lower sides of the moving groove 302, and the inner wall of the limiting groove 303 is movably connected to the outer wall of the limiting block 203, and the other end of the connecting spring 204 is fixedly connected to the inner wall of the moving groove 302.

[0033] Specifically, the moving block 202 and the limiting block 203 move inside the moving groove 302 and the limiting groove 303 respectively, thereby ensuring the stability of the scraper frame 301 when it moves.

[0034] In one embodiment, an installation groove 304 is provided inside the other side of the scraper frame 301, and a first threaded groove 305 is provided on one side of the inner wall of the installation groove 304. The inner wall of the first threaded groove 305 is threadedly connected to the outer wall of the threaded block 306, and one end of the threaded block 306 is fixedly connected to one side of the knob 307.

[0035] Specifically, the mounting plate 308 is removed from the mounting slot 304 to replace the cleaning scraper 310, which facilitates the individual replacement of the cleaning scraper 310, eliminating the need for the traditional whole-piece replacement method and thus reducing the replacement cost.

[0036] In one embodiment, the inner wall of the mounting groove 304 is movably connected to the outer wall of the mounting plate 308, the mounting plate 308 has a second threaded groove 309 inside, and the inner wall of the second threaded groove 309 is threadedly connected to the outer wall of the threaded block 306. One side of the mounting plate 308 is fixedly connected to one side of the cleaning scraper 310.

[0037] Specifically: Rotating the knob 307 causes the threaded block 306 to rotate, so that the threaded block 306 moves away from the interior of the second threaded groove 309 and the first threaded groove 305, thereby freeing the mounting plate 308 from the limited state.

[0038] Working principle: The drive motor 103 is started, driving the rotating rod 104 to rotate. The rotation of the rotating rod 104 drives the stirring head 105 to rotate, simultaneously driving the connecting plate 201 to rotate. The rotation of the connecting plate 201 drives the scraper frame 301 and the cleaning scraper 310 to rotate. The cleaning scraper 310 scrapes and cleans the crystallized deposits on the inner wall of the crystallization vessel 101. During cleaning, the elastic force of the connecting spring 204 drives the scraper frame 301 to press against the inner wall of the crystallization vessel 101. Simultaneously, the moving block 202 and the limiting block 203... The scraper frame 301 moves within the moving groove 302 and the limiting groove 303. As the scraper frame 301 moves, it drives the cleaning scraper 310 to press against the inner wall of the crystallization vessel 101. When the cleaning scraper 310 is damaged and needs to be replaced, the knob 307 is rotated to drive the threaded block 306 to rotate, so that the threaded block 306 moves away from the inside of the second threaded groove 309 and the first threaded groove 305, so that the mounting plate 308 is freed from the limiting state, and then the mounting plate 308 is taken out from the inside of the mounting groove 304, thereby replacing the cleaning scraper 310.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An improved liquid-to-solid caustic soda crystallizer, characterized in that, include: The crystallizer mechanism (1) includes a crystallizer (101), an embedded coil (102), a drive motor (103), a rotating rod (104), and a stirring head (105). The crystallizer mechanism (1) is provided with a scraper connecting assembly (2). The scraper connecting assembly (2) includes a connecting plate (201), a moving block (202), a limiting block (203), and a connecting spring (204). A scraper mechanism (3) is provided on one side of the scraper connecting assembly (2). The scraper mechanism (3) includes a scraper frame (301), a moving groove (302), a limiting groove (303), a mounting groove (304), a first threaded groove (305), a threaded block (306), a knob (307), a mounting plate (308), a second threaded groove (309), and a cleaning scraper (310).

2. The improved liquid-to-solid caustic soda crystallizer according to claim 1, characterized in that: The inner wall of the crystallization vessel (101) is fixedly connected to the outer wall of the embedded coil (102), the top of the crystallization vessel (101) is fixedly connected to the bottom of the housing of the drive motor (103), the output end of the drive motor (103) is fixedly connected to the top of the rotating rod (104) through a coupling, and the bottom end of the rotating rod (104) is fixedly connected to the top of the stirring head (105).

3. An improved liquid-to-solid caustic soda crystallizer according to claim 1, characterized in that: One side of the rotating rod (104) is fixedly connected to one side of the connecting plate (201), the connecting plate (201) is located inside the crystallizing vessel (101), and the other side of the connecting plate (201) is fixedly connected to one side of the moving block (202).

4. An improved liquid-to-solid caustic soda crystallizer according to claim 3, characterized in that: The upper and lower sides of the movable block (202) are fixedly connected to one side of the limiting block (203), and the side of the movable block (202) away from the connecting plate (201) is fixedly connected to one end of the connecting spring (204).

5. An improved liquid-to-solid caustic soda crystallizer according to claim 1, characterized in that: A scraper frame (301) is provided on the side of the connecting plate (201) away from the rotating rod (104). A moving groove (302) is provided inside one side of the scraper frame (301), and the inner wall of the moving groove (302) is movably connected to the outer wall of the moving block (202).

6. An improved liquid-to-solid caustic soda crystallizer according to claim 5, characterized in that: The moving groove (302) has limit grooves (303) on both the upper and lower sides, and the inner wall of the limit groove (303) is movably connected to the outer wall of the limit block (203). The other end of the connecting spring (204) is fixedly connected to the inner wall of the moving groove (302).

7. An improved liquid-to-solid caustic soda crystallizer according to claim 6, characterized in that: The scraper frame (301) has an installation groove (304) on the other side, and a first threaded groove (305) is provided on one side of the inner wall of the installation groove (304). The inner wall of the first threaded groove (305) is threadedly connected to the outer wall of the threaded block (306), and one end of the threaded block (306) is fixedly connected to one side of the knob (307).

8. An improved liquid-to-solid caustic soda crystallizer according to claim 7, characterized in that: The inner wall of the mounting groove (304) is movably connected to the outer wall of the mounting plate (308). The mounting plate (308) has a second threaded groove (309) inside, and the inner wall of the second threaded groove (309) is threadedly connected to the outer wall of the threaded block (306). One side of the mounting plate (308) is fixedly connected to one side of the cleaning scraper (310).