An ultrasonic-assisted chili oil mixing homogenizer

Abstract

This utility model relates to the field of homogenizer technology and discloses an ultrasonic-assisted chili oil homogenizer, including a processing platform. A servo motor is fixedly connected to the bottom center of the processing platform. The output end of the servo motor passes through the processing platform and is fixedly connected to a connecting rod, which is rotatably connected to the processing platform. A first single-groove flat pulley is fixedly connected to the bottom of the outer ring of the connecting rod, and a third single-groove flat pulley is rotatably connected to the middle of the outer ring of the connecting rod. A support rod is fixedly connected to one side of the processing platform, and a second single-groove flat pulley is rotatably connected to both ends of the outer ring of the support rod. In this utility model, the chili oil can be effectively stirred through the linkage between the connecting rod, the first single-groove flat pulley, the second single-groove flat pulley, the third single-groove flat pulley, the cylindrical belt, the scraper, the stirring rod, the support plate, and the amplitude transformer.

Description

Technical Field

[0001] This utility model relates to the field of mixing and homogenizing machine technology, specifically to an ultrasonic-assisted chili oil mixing and homogenizing machine. Background Technology

[0002] A mixing homogenizer is a high-efficiency and precise mixing device widely used in industries such as chemical, food, pharmaceutical, and cosmetics. Through high-speed rotating stirring blades and a unique mixing chamber design, it achieves rapid and uniform mixing of different materials (such as powders, granules, and liquids). The mixing homogenizer not only mixes multiple materials evenly but also breaks up material agglomerates and refines particles through shearing and dispersion, improving the uniformity and stability of the materials, thereby enhancing product quality. Furthermore, some mixing homogenizers also have heating, cooling, and vacuum functions to meet different process requirements.

[0003] The ultrasonic-assisted chili oil mixing homogenizer is an innovative chili oil mixing device that combines traditional mixing technology with ultrasonic technology. Through the high-frequency vibration and cavitation effect of ultrasound, it can effectively promote the breaking of chili particles and the release of chili oil, thereby accelerating the dissolution and dispersion process of chili oil. This makes the production of chili oil more efficient and uniform. This equipment not only improves production efficiency, but also helps to enhance the flavor and quality of chili oil, meeting the market demand for high-quality chili products.

[0004] However, existing ultrasonic-assisted chili oil mixing and homogenizing machines, especially those using traditional fixed transmission methods, suffer from low mixing efficiency and uneven mixing. Furthermore, the ultrasonic energy cannot be effectively transferred to the chili oil, thus failing to fully utilize the cavitation and mechanical effects of ultrasound, affecting capsaicin release and chili oil quality. Additionally, raw materials may remain inside the chamber, impacting the cleanliness of the mixing process and the purity of the product, increasing cleaning difficulty and frequency. To address these issues, an ultrasonic-assisted chili oil mixing and homogenizing machine is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an ultrasonic-assisted chili oil mixing and homogenizing machine, which solves the problems in the prior art of not being able to improve the mixing efficiency and not being able to release the required ultrasonic waves at the same time.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic-assisted chili oil mixing and homogenizing machine, comprising a processing platform, a servo motor fixedly connected to the bottom center of the processing platform, the output end of the servo motor penetrating the processing platform and fixedly connected to a connecting rod, and the connecting rod rotatably connected to the processing platform, a first single-groove flat pulley penetrating and fixedly connected to the bottom of the outer ring of the connecting rod, a third single-groove flat pulley penetrating and rotatably connected to the middle of the outer ring of the connecting rod, a bearing rod penetrating and fixedly connected to one side of the processing platform, a second single-groove flat pulley penetrating and rotatably connected to both ends of the outer ring of the bearing rod, a cylindrical belt provided between the first single-groove flat pulley and the third single-groove flat pulley, and the cylindrical belt contacting the second single-groove flat pulley, a support rod fixedly connected to the top of the third single-groove flat pulley, and the support rod penetrating and rotatably connected to the processing platform, the support rod penetrating and rotatably connected to the connecting rod, uniformly distributed scrapers fixedly connected to the outer ring of the support rod, a transmission component provided at the top of the outer ring of the connecting rod, and an adjustment component provided at the top of the processing platform.

[0007] By adopting the above technical solution, the forward rotation of the stirring rod and the forward and reverse rotation of the amplitude rod are realized through the linkage between the above structures, which enhances the mixing effect and makes the chili oil composition more uniform.

[0008] As a further description of the above technical solution: the transmission assembly includes a stirring rod, which is fixedly connected to the top of the outer ring of the connecting rod. A bearing plate is slidably connected through the top of the scraper. A uniformly distributed transducer is provided at the bottom of the bearing plate. An amplitude transformer is threadedly connected to the bottom of each transducer. An ultrasonic generator is provided on one side of the top of the bearing plate, and the ultrasonic generator is electrically connected to the transducer.

[0009] By adopting the above technical solution, the combination of transducer and amplitude transformer can effectively transfer ultrasonic energy into chili oil, and improve the release and mixing uniformity of capsaicin by utilizing the cavitation effect and mechanical effect of ultrasound.

[0010] As a further description of the above technical solution: the adjustment component includes a housing, which is disposed on the top of the processing platform. The housing is in contact with the scraper and the bearing plate. A cover is provided on the top of the housing, and the cover is rotatably connected to the connecting rod.

[0011] By adopting the above technical solution, the installed box can hold the required raw materials, and the set cover can hold the required components and structure.

[0012] As a further description of the above technical solution: a transmission rod is inserted through and rotates on one side of the cover, a worm gear is fixedly connected to one end of the transmission rod, and a rocker arm is inserted through and slidably connected to the other end of the transmission rod.

[0013] By adopting the above technical solution, the installed transmission rod can be driven by a rocker arm, thereby driving the worm gear to rotate inside the cover.

[0014] As a further description of the above technical solution: a lead screw is rotatably connected to the other side of the top of the bearing plate, and the lead screw passes through the cover body. A nut pair is threadedly connected to the outer ring of the lead screw, and the nut pair is rotatably connected to the cover body.

[0015] By adopting the above technical solution, the installed lead screw can carry the required nut pair, thereby driving it to rotate on the cover.

[0016] As a further description of the above technical solution: the outer ring of the nut assembly is connected to a worm gear through and fixedly, and the worm gear is meshed with the worm.

[0017] By adopting the above technical solution, the installed nut pair can support the required worm gear, which is then driven to rotate on the cover.

[0018] As a further description of the above technical solution: a feed pipe is connected through and fixedly connected to one side of the outer wall of the box.

[0019] By adopting the above technical solution, the required raw materials can be poured into the box through the installed feed pipe.

[0020] As a further description of the above technical solution: a discharge pipe is connected through and fixedly connected to one side of the bottom of the processing platform.

[0021] By adopting the above technical solution, the processed raw materials inside the box can be discharged to the outside through the installed discharge pipe.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. The present invention provides an ultrasonic-assisted chili oil mixing and homogenizing machine, which can effectively stir chili oil through the linkage between the connecting rod, the first single-groove flat pulley, the second single-groove flat pulley, the third single-groove flat pulley, the cylindrical belt, the scraper, the stirring rod, the bearing plate and the amplitude transformer, so as to make the components in the chili oil evenly distributed, improve the mixing efficiency, and effectively scrape off the raw material residue in the chamber, ensuring the cleanliness of the mixing process and the purity of the product. At the same time, it can effectively transmit ultrasonic energy to the chili oil.

[0024] 2. The ultrasonic-assisted chili oil mixing homogenizer provided by this utility model can precisely adjust the contact area between the amplitude transformer and the solution through the linkage between the lead screw, nut pair, transmission rod, worm, rocker arm and worm wheel. It can control the intensity of ultrasonic energy transmitted into the solution and ensure that the ultrasonic energy is evenly distributed in the solution, thereby improving the mixing efficiency of chili oil. At the same time, it can prevent the amplitude transformer from moving accidentally during the adjustment process, improve the safety of operation, and reduce the risk of injury to the operator. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a cross-sectional view of the present invention;

[0027] Figure 3 This is a schematic diagram of the adjustment component of this utility model;

[0028] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Machining platform; 2. Servo motor; 3. Connecting rod; 4. First single-groove flat pulley; 5. Bearing rod; 6. Second single-groove flat pulley; 7. Third single-groove flat pulley; 8. Cylindrical belt; 9. Support rod; 10. Scraper; 11. Stirring rod; 12. Bearing plate; 13. Transducer; 14. Amplifier rod; 15. Ultrasonic generator; 16. Housing; 17. Cover; 18. Lead screw; 19. Nut pair; 20. Transmission rod; 21. Worm gear; 22. Rocker arm; 23. Feed pipe; 24. Discharge pipe; 25. Worm wheel. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0033] Reference Figure 1 and Figure 2This utility model discloses an ultrasonic-assisted chili oil mixing and homogenizing machine, comprising a processing platform 1, which can support the required equipment. A servo motor 2 is fixedly connected to the bottom center of the processing platform 1, allowing a connecting rod 3 to rotate on the processing platform 1. A support rod 5 is fixedly connected through and to one side of the processing platform 1, supporting a second single-groove flat pulley 6. A support rod 9 is fixedly connected to the top of the third single-groove flat pulley 6, and the support rod 9 is rotatably connected through and to the processing platform 1. The support rod 9 is also rotatably connected through and to the connecting rod 3. A scraper 10 can be connected through and slidably connected to the top of the scraper 10. A support plate 12 is slidably connected through and to the top of the scraper 10, allowing the installation of and fixing of required components and structures. The support plate 12 is rotatably and slidably connected through and to the connecting rod 3. A uniformly distributed transducer 13 is provided at the bottom of the support plate 12, which can convert high-frequency electrical energy (usually 20kHz or higher) into mechanical vibration of the same frequency. An ultrasonic generator 15 is provided on one side of the top of the support plate 12, and the ultrasonic generator 15 is electrically connected to the transducer 13. The ultrasonic generator 15 can generate a high-frequency electrical signal of a specific frequency (usually above 20kHz). The adjustment component includes a housing 16, which is located on the top of the processing platform 1. The housing 16 contacts the scraper 10 and the support plate 12. The housing 16 provides the required processing environment. A cover 17 is provided on the top of the housing 16. The cover 17 is connected to the connecting plate 13. The connecting rod 3 is rotatably connected, and the required components and structures can be connected and fixed through the set cover 17. The other end of the transmission rod 20 is slidably connected to the rocker arm 22. The installed rocker arm 22 allows the transmission rod 20 to rotate on the cover 17. The outer wall of the box 16 is connected to the feed pipe 23 through and fixedly connected. The required raw materials can be put into the box 16 through the installed feed pipe 23. The bottom side of the processing platform 1 is connected to the discharge pipe 24 through and fixedly connected. The processed raw materials can be transported to the outside through the installed discharge pipe 24.

[0034] Reference Figure 2The output end of the servo motor 2 passes through the processing platform 1 and is fixedly connected to the connecting rod 3, which is rotatably connected to the processing platform 1. The bottom of the outer ring of the connecting rod 3 is connected to the first single-groove flat pulley 4, and the middle of the outer ring of the connecting rod 3 is connected to the third single-groove flat pulley 7. Both ends of the outer ring of the bearing rod 5 are connected to the second single-groove flat pulley 6. A cylindrical belt 8 is provided between the first single-groove flat pulley 4 and the third single-groove flat pulley 7, and the cylindrical belt 8 is in contact with the second single-groove flat pulley 6. The outer ring of the support rod 9 is fixedly connected to a uniformly distributed scraper 10, and the top of the outer ring of the connecting rod 3 is provided with a transmission component. The rotation of the grooved flat pulley 4 drives the third single-groove flat pulley 7 to rotate via the cylindrical belt 8, which in turn causes the second single-groove flat pulley 6 to rotate on the connecting rod 3. This achieves the forward rotation of the stirring rod 11 and the forward and reverse rotation of the amplitude transformer 14, enhancing the mixing effect and making the chili oil components more uniform. The top of the processing platform 1 is equipped with an adjustment component, and the transmission component includes the stirring rod 11, which is fixedly connected to the top of the outer ring of the connecting rod 3. The bottom of each transducer 13 is threaded with an amplitude transformer 14. The amplitude transformer 14 can amplify the small-amplitude ultrasonic waves generated by the transducer 13, increasing their amplitude and thus improving the ultrasonic wave processing capability.

[0035] Reference Figure 3 and Figure 4 A transmission rod 20 is inserted through and rotates on one side of the cover 17. A worm gear 21 is fixedly connected to one end of the transmission rod 20. A lead screw 18 is rotatably connected to the top of the support plate 12 on the other side, and the lead screw 18 is inserted through the cover 17. A nut pair 19 is threadedly connected to the outer ring of the lead screw 18, and the nut pair 19 is rotatably connected to the cover 17. A worm wheel 25 is inserted through and fixedly connected to the outer ring of the nut pair 19, and the worm wheel 25 is meshed with the worm gear 21. By rotating the transmission rod 20, the worm gear 21 drives the worm wheel 25 to rotate, thereby driving the lead screw 18 to rotate between the cover 17 and the support plate 12, so that the support plate 12 can slide inside the cover 17. This can adapt to different types of chili peppers and oils, as well as different production process requirements.

[0036] Working principle: The rotation of the transmission rod 20 causes the worm gear 21 to rotate within the cover 17. Then, through the meshing connection between the worm gear 21 and the worm wheel 25, the worm wheel 25 drives the nut assembly 19 to rotate within the cover 17, causing the lead screw 18 to rotate on the support plate 12. This allows the support plate 12 to slide a specified distance within the housing 16. Subsequently, the rotation of the connecting rod 3 drives the stirring rod 11 to rotate, simultaneously driving the first single-groove flat pulley 4 to rotate. Then, through the transmission of the cylindrical belt 8, the third single-groove flat pulley 7 rotates on the support rod 5. Then, again through the transmission of the cylindrical belt 8, the second single-groove flat pulley 6 rotates on the connecting rod 3, causing the support rod 9 to drive the scraper 10 to rotate in the opposite direction to the stirring rod 11 within the housing 16. This drives the support plate 12 to rotate, causing the amplitude transformer 14 to rotate in the opposite direction to the stirring rod 11. Simultaneously, through the transmission of the amplitude transformer 14, the required ultrasonic waves can be better transmitted to the desired solution.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic-assisted chili oil mixing and homogenizing machine, comprising a processing platform (1), characterized in that: A servo motor (2) is fixedly connected to the bottom center of the processing platform (1). The output end of the servo motor (2) passes through the processing platform (1) and is fixedly connected to a connecting rod (3). The connecting rod (3) is rotatably connected to the processing platform (1). A first single-groove flat pulley (4) is fixedly connected to the bottom of the outer ring of the connecting rod (3). A third single-groove flat pulley (7) is rotatably connected to the middle of the outer ring of the connecting rod (3). A bearing rod (5) is fixedly connected to one side of the processing platform (1). A second single-groove flat pulley is rotatably connected to both ends of the outer ring of the bearing rod (5). 6) A cylindrical belt (8) is provided between the first single-groove flat pulley (4) and the third single-groove flat pulley (7), and the cylindrical belt (8) is in contact with the second single-groove flat pulley (6). A support rod (9) is fixedly connected to the top of the third single-groove flat pulley (7), and the support rod (9) is connected to the processing platform (1) through and rotatably. The support rod (9) is connected to the connecting rod (3) through and rotatably. A uniformly distributed scraper (10) is fixedly connected to the outer ring of the support rod (9). A transmission component is provided at the top of the outer ring of the connecting rod (3). An adjustment component is provided at the top of the processing platform (1).

2. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 1, characterized in that: The transmission assembly includes a stirring rod (11), which is fixedly connected to the top of the outer ring of the connecting rod (3). The top of the scraper (10) is slidably connected to a support plate (12). The bottom of the support plate (12) is provided with uniformly distributed transducers (13). The bottom of each transducer (13) is threadedly connected to an amplitude transformer (14). An ultrasonic generator (15) is provided on one side of the top of the support plate (12), and the ultrasonic generator (15) is electrically connected to the transducer (13).

3. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 1, characterized in that: The adjustment assembly includes a housing (16) which is located on the top of the processing platform (1). The housing (16) is in contact with the scraper (10) and the bearing plate (12). A cover (17) is provided on the top of the housing (16), and the cover (17) is rotatably connected to the connecting rod (3).

4. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 3, characterized in that: A transmission rod (20) is inserted through and rotates on one side of the cover (17). One end of the transmission rod (20) is fixedly connected to a worm gear (21), and the other end of the transmission rod (20) is inserted through and slidably connected to a rocker arm (22).

5. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 2, characterized in that: A lead screw (18) is rotatably connected to the other side of the top of the bearing plate (12), and the lead screw (18) passes through the cover (17). The outer ring of the lead screw (18) is threaded with a nut pair (19), and the nut pair (19) is rotatably connected to the cover (17).

6. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 5, characterized in that: The outer ring of the nut pair (19) is connected to a worm wheel (25) through and fixedly connected, and the worm wheel (25) is meshed with the worm (21).

7. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 3, characterized in that: A feed pipe (23) is connected through and fixedly connected to one side of the outer wall of the box (16).

8. The ultrasonic-assisted chili oil mixing and homogenizing machine according to claim 1, characterized in that: The bottom side of the processing platform (1) is connected to a discharge pipe (24).

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