A circulating heating reactor for producing fish peptide fertilizer from marine fish

Abstract

This utility model discloses a circulating heating reactor for producing fish peptide fertilizer from marine fish. The reactor is mounted on the left end of a support frame, and a separation chamber is installed on the right end of the support frame. The present utility model uses a drive mechanism and baffles inside the separation chamber. Steam is injected through a compression inlet onto fan blades, which drive a rotating shaft and an upper rotating rod to rotate. During the rotation of the rotating rod, the baffles rotate. When the steam mixed with concentrated liquid collides with the baffles, the concentrated liquid forms droplets that fall downwards. The upward-flowing steam needs to contact the baffle again and is finally intercepted by a metal wire mesh. The concentrated liquid forms large droplets on the metal wire mesh and falls downwards, thus ensuring thorough separation of steam and concentrated liquid. This prevents steam from entering the next evaporator and forming scale, reducing the heating and vaporization effect of subsequent evaporators and thus reducing the concentration effect of the material in later stages.

Description

Technical Field

[0001] This utility model relates to the field of circulating heating reactors, and in particular to a circulating heating reactor for producing fish peptide fertilizer from marine fish. Background Technology

[0002] Fishmeal is a high-protein substance made from one or more types of fish through cooking, pressing, separation, and crushing. It is widely used in the feeding of livestock, aquatic animals, and fur-bearing animals, especially young animals. During the production of fishmeal, the material needs to be concentrated in a circulating heated reactor.

[0003] Chinese patent document CN107138118A discloses a multifunctional steam-heated reactor. The purification device disclosed in this reactor realizes the recycling of condensate and saves water. However, the purification device is difficult to fully separate the steam and concentrated liquid phases during the material concentration process. As a result, some of the concentrated liquid phase carried by the steam directly enters the next-effect evaporator as a heating medium, while the concentrated liquid remains inside the evaporator. This concentrated liquid contains a large amount of protein, which forms a viscous boundary layer that adheres to the inner wall of the evaporator and forms scale. This reduces the effect of subsequent evaporators in heating and vaporizing the material, thereby reducing the concentration effect of the material in the later stages. Utility Model Content

[0004] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a circulating heating reactor for producing fish peptide fertilizer from marine fish.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a circulating heating reactor for producing fish peptide fertilizer from marine fish, comprising a reactor, wherein the reactor is installed at the left end of a support frame and a separation chamber is installed at the right end of the support frame; the separation chamber further comprises a second concentrated liquid drain pipe, a drive mechanism, a rotating rod, a compression inlet, and a discharge outlet, wherein the second concentrated liquid drain pipe is welded to the bottom of the separation chamber, and the drive mechanism is installed at the lower end of the separation chamber, a rotating rod is welded to the middle of the upper end of the drive mechanism, the compression inlet is located on the left inner wall of the separation chamber and is located to the left of the drive mechanism, and the discharge outlet is embedded in the top of the separation chamber;

[0006] A baffle is installed on the outer side of the upper end of the rotating rod via a shaft connection. A pull rod is installed on the middle of the inner side of the baffle via a shaft connection. There are two pull rods, and another pull rod is installed on the outer surface of the rotating rod via a shaft connection. A tension spring is installed between the two pull rods. The drive mechanism drives the rotating rod to rotate.

[0007] As a further embodiment of this utility model, the driving mechanism includes a cylindrical shell, a guide plate, a fan blade, and a rotating shaft. The bottom of the cylindrical shell is axially connected to the lower center of the separation chamber. The guide plate is installed on the inner wall of the cylindrical shell. The fan blade is installed on the outer surface of the rotating shaft. The rotating shaft is fixed on the inner axis of the cylindrical shell. The cylindrical shell is located on the right side of the compression inlet.

[0008] As a further embodiment of this utility model, a baffle is also provided at the upper end of the separation chamber. The baffle is located above the baffle plate, and an installation ring is fitted inside the lower end of the baffle. A metal wire mesh is laid flat inside the installation ring.

[0009] As a further embodiment of this utility model, the deflector has a sliding groove embedded inside, and a spring guide rod is fixedly installed inside the sliding groove. The spring guide rod passes through the limiting slide plate and the plug rod with a clearance fit. The limiting slide plate is welded to one end of the plug rod, and the other end of the plug rod is inserted into the edge of the mounting ring. The limiting slide plate slides within the sliding groove.

[0010] As a further embodiment of this utility model, the reactor includes a feed inlet, an insulation layer, a steam inlet, a condensate drain pipe, a concentrate drain pipe, and a steam guide pipe. The feed inlet is located at the top center of the reactor, and the insulation layer is wrapped around the outer periphery of the reactor. The steam inlet penetrates through the insulation layer and the interior of the reactor. A condensate drain pipe is provided at the lower end of the reactor and is connected through it. A concentrate drain pipe is welded to the bottom of the reactor and is connected through it. Steam is discharged into the separation chamber through the steam guide pipe at the right end of the reactor.

[0011] As a further embodiment of this utility model, a flow divider is also installed inside the reactor, and the flow divider is connected to the upper end of the heat exchange tube. The steam inlet discharges steam into the reactor and the outside of the heat exchange tube, and the steam inside the reactor is kept warm by the insulation layer.

[0012] As a further embodiment of this invention, the right end of the reactor discharges steam into the separation chamber through a steam guide pipe, and the steam is compressed and sprayed onto the fan blade surface inside the cylindrical shell through a compression inlet.

[0013] As a further embodiment of this utility model, a steam outlet pipe is connected to the top of the outlet, and a steam valve is provided at the upper end of the steam outlet pipe.

[0014] Compared with the prior art, this utility model provides a circulating heating reactor for producing fish peptide fertilizer from marine fish, which has the following beneficial effects:

[0015] 1. In this utility model, a drive mechanism and a baffle are installed inside the separation chamber. Steam is injected into the fan blades through the compression inlet. The fan blades drive the rotating shaft and the upper rotating rod to rotate. During the rotation of the rotating rod, the baffle rotates. When the steam mixed with the concentrated liquid collides with the baffle, the concentrated liquid forms droplets and falls downward. The upward-flowing steam needs to come into contact with the baffle again. Finally, the steam is intercepted by the metal wire mesh. The concentrated liquid forms large droplets on the metal wire mesh and falls downward, so that the steam and concentrated liquid are fully separated. This prevents the steam from entering the next effect evaporator and forming scale, which reduces the heating and vaporization effect of the subsequent evaporator on the material, thereby reducing the concentration effect of the material in the later stage.

[0016] 2. In this utility model, by setting a plug-in rod at the upper end of the deflector, when the metal wire mesh is damaged after long-term use, the plug-in rod is separated from the inside of the mounting ring edge by sliding the limiting slide outward. The mounting ring and the metal wire mesh can be quickly removed from the deflector and replaced. After the new metal wire mesh is installed, the plug-in rod is elastically guided by the spring guide rod, so that the plug-in rod is stably inserted into the inside of the mounting ring edge without applying external force, and the mounting ring is firmly installed inside the deflector. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional partial internal structure diagram of the reaction vessel of this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure and a partial top view of the separation chamber of this utility model;

[0020] Figure 4 This is a utility model Figure 3 A magnified view of the structure at point A in the middle;

[0021] Figure 5 This is a schematic diagram of a half-section of the shield structure of this utility model.

[0022] Figure 6 This is a utility model Figure 5 Enlarged structural diagram at point B

[0023] The components include: reactor-1, feed inlet-11, insulation layer-12, steam inlet-13, flow divider-131, heat exchange tube-132, condensate drain pipe-14, concentrate drain pipe one-15, steam guide pipe-16, separation chamber-2, concentrate drain pipe two-21, drive mechanism-22, cylindrical shell-222, guide plate-225, fan blade-223, rotating shaft-224, rotating rod-23, baffle-231, pull rod-2311, tension spring-2312, baffle-232, mounting ring-2321, wire mesh-2322, sliding groove-2323, spring guide rod-2324, limit slide plate-2325, plug rod-2326, compression inlet-24, discharge outlet-25, support frame-3, steam outlet pipe-4, and steam valve-5. Detailed Implementation

[0024] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0025] Please see Figure 1-5 In this embodiment of the utility model:

[0026] A circulating heating reactor for producing fish peptide fertilizer from marine fish includes a reactor 1, which is installed on the left end of a support frame 3, and a separation chamber 2 is installed on the right end of the support frame 3. The separation chamber 2 also includes a concentrate drain pipe 21, a drive mechanism 22, a rotating rod 23, a compression inlet 24, and a discharge outlet 25. The concentrate drain pipe 21 is welded to the bottom of the separation chamber 2, and the drive mechanism 22 is installed inside the lower end of the separation chamber 2. The rotating rod 23 is welded to the middle of the upper end of the drive mechanism 22. The compression inlet 24 is located on the left inner wall of the separation chamber 2 and is located to the left of the drive mechanism 22. The discharge outlet 25 is embedded in the top of the separation chamber 2. Steam is discharged into the separation chamber 2 through a steam guide pipe 16 at the right end of the reactor 1, and the steam is compressed and sprayed onto the surface of the fan blades 223 inside the cylindrical shell 222 through the compression inlet 24.

[0027] The compression inlet 24 has a frustum-shaped structure with a wide inlet and a narrow outlet. When steam enters the internal opening of the compression inlet 24, it is compressed by the internal diameter of the compression inlet 24, which increases the impact force of the steam sprayed onto the drive mechanism 22.

[0028] A baffle 231 is installed on the outer side of the upper end of the rotating rod 23 via a shaft connection. A pull rod 2311 is installed on the middle of the inner side of the baffle 231 via a shaft connection. There are two pull rods 2311, and another pull rod 2311 is installed on the outer surface of the rotating rod 23 via a shaft connection. A tension spring 2312 is provided between the two pull rods 2311. The driving mechanism 22 drives the rotating rod 23 to rotate.

[0029] The guide plates 225 are arranged in a ring on the inner wall of the cylindrical shell 222. The sixteen cylindrical shells 222 are arranged in a concave flow state between adjacent ones. When steam flows through the space between two guide plates 225 to the fan blade 223, it is pressurized and blows the fan blade 223, which is installed at an inclined angle on the outer surface of the rotating shaft 224, so that the fan blade 223 drives the rotating shaft 224 and the rotating rod 23 to rotate.

[0030] Four baffles 231 are provided, and two baffles 231 are arranged in a group. The two baffles 231 in each group are symmetrically installed, and the baffles 231 in the two groups are staggered vertically. The baffles 231 are installed in an inclined state that descends from the inside to the outside. An elastic tension is applied between the baffles 231 and the rotating rod 23 by a tension spring 2312. During the rotation of the rotating rod 23, the baffles 231 can not only rotate, but also the upper end of the baffles 231 can elastically swing around the axis connected to the rotating rod 23, thereby improving the interception of steam by the baffles 231. When the steam mixed with the concentrated liquid collides with the baffles 231, the concentrated liquid forms droplets and falls down.

[0031] The separation chamber 2 is equipped with a baffle 232 at its upper end, which is located above the baffle 231. An installation ring 2321 is fitted inside the lower end of the baffle 232, and a metal wire mesh 2322 is laid flat inside the installation ring 2321. A sliding groove 2323 is embedded inside the baffle 232, and a spring guide rod 2324 is fixedly installed inside the sliding groove 2323. The spring guide rod 2324 passes through the limiting slide plate 2325 and the plug rod 2326 with a clearance fit. The limiting slide plate 2325 is welded to one end of the plug rod 2326, and the other end of the plug rod 2326 is inserted into the edge of the installation ring 2321. The limiting slide plate 2325 slides within the sliding groove 2323.

[0032] The baffle 232 has a hollow frustum-shaped structure that is narrow at the bottom and narrow at the top. It is in the opposite direction to the inclination angle of the baffle 231. The upward-flowing steam needs to come into contact with the baffle 232 again before it can continue to flow upward.

[0033] The metal wire mesh 2322 is made of stainless steel and has a mesh count of 200. When the steam flows upward through the middle of the baffle 232, it comes into contact with the metal wire mesh 2322. The steam is finally intercepted by the metal wire mesh 2322, and the concentrated liquid forms large droplets on the metal wire mesh 2322 and then falls downward.

[0034] The spring guide rod 2324 consists of a guide rod and a spring. The spring guide rod 2324 provides elastic guidance for the insertion rod 2326, so that the insertion rod 2326 can be stably inserted into the inside of the edge of the mounting ring 2321 without the application of external force.

[0035] The reactor 1 includes a feed inlet 11, an insulation layer 12, a steam inlet 13, a condensate drain pipe 14, a concentrate drain pipe 15, and a steam guide pipe 16. The feed inlet 11 is located at the top center of the reactor 1, and the insulation layer 12 is wrapped around the outer periphery of the reactor 1. The steam inlet 13 penetrates through the insulation layer 12 and the interior of the reactor 1. The lower end of the reactor 1 is provided with a condensate drain pipe 14 that is connected through it. The bottom of the reactor 1 is welded with a concentrate drain pipe 15 that is connected through it. The right end of the reactor 1 discharges steam into the separation chamber 2 through the steam guide pipe 16.

[0036] The reactor 1 is equipped with a flow divider plate 131, which is connected to the upper end of the heat exchange tube 132. The steam inlet 13 discharges steam into the reactor 1 and the outside of the heat exchange tube 132. The steam inside the reactor 1 is kept warm by the insulation layer 12.

[0037] The reactor 1 above the flow divider 131 is also equipped with a film-forming device. The feed liquid is evenly distributed into the interior of multiple heat exchange tubes 132 at the lower end of the flow divider 131 by the liquid distributor on the film-forming device to form an initial liquid film.

[0038] The top of the outlet 25 is also connected to a steam outlet pipe 4, and a steam valve 5 is provided at the upper end of the steam outlet pipe 4.

[0039] The steam valve 5 is a control valve that is linked with the PLC to precisely control the pressure and flow rate of the steam being transported upward inside the separation chamber 2. When the control valve is connected to an external condenser, the steam can be condensed by the condenser (single-effect operation) or connected to the next-effect evaporator as a heating medium, thereby achieving multi-effect operation.

[0040] refer to Figures 1-5 In use, the material is discharged into the reactor 1 through the feed inlet 11. The liquid distributor on the film-forming device inside the reactor 1 evenly distributes the feed liquid into the multiple heat exchange tubes 132 at the lower end of the flow divider 131 to form an initial liquid film. Under the action of gravity, vacuum induction and airflow, the film flows from top to bottom in the heat exchange tubes 132. At the same time, the steam inlet 13 discharges external steam into the reactor 1 and the outside of the heat exchange tubes 132. At this time, the steam begins to heat and evaporate the liquid inside the heat exchange tubes 132. The liquid is heated and vaporized to form a concentrated liquid. Part of the concentrated liquid is discharged directly from the concentrated liquid discharge pipe 15, and part of the steam and liquid phase are discharged into the separation chamber 2 along the steam guide pipe 16.

[0041] Steam is injected into the fan blade 223 through the compression inlet 24. The fan blade 223 drives the rotating shaft 224 and the upper rotating rod 23 to rotate. During the rotation of the rotating rod 23, the baffle 231 rotates. When the steam mixed with the concentrated liquid collides with the baffle 231, the concentrated liquid forms droplets and falls down. The steam flowing upward needs to come into contact with the baffle 232 again. Finally, the steam is intercepted by the metal wire mesh 2322. The concentrated liquid forms large droplets on the metal wire mesh 2322 and falls down, so that the steam and the concentrated liquid are fully separated. The separated concentrated liquid is discharged downward from the concentrated liquid outlet pipe 21, while the steam is discharged upward along the steam outlet pipe 4.

[0042] When the wire mesh 2322 is damaged after long-term use, the insertion rod 2326 is separated from the inside edge of the mounting ring 2321 by sliding the limiting slide plate 2325 outward. The mounting ring 2321 and the wire mesh 2322 can be quickly removed from the baffle 232 and replaced. After the new wire mesh 2322 is installed, the spring guide rod 2324 provides elastic guidance for the insertion rod 2326, so that the insertion rod 2326 is stably inserted into the inside edge of the mounting ring 2321 without the application of external force, and the mounting ring 2321 is firmly installed inside the baffle 2322.

[0043] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0044] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0045] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A circulating heating reactor for producing fish peptide fertilizer from marine fish, comprising a reactor (1), wherein the reactor (1) is installed at the left end of a support frame (3), and a separation chamber (2) is installed at the right end of the support frame (3). Its features are: The separation chamber (2) also includes a concentrate drain pipe (21), a drive mechanism (22), a rotating rod (23), a compression inlet (24), and a discharge outlet (25). The concentrate drain pipe (21) is welded to the bottom of the separation chamber (2), and the drive mechanism (22) is installed inside the lower end of the separation chamber (2). The rotating rod (23) is welded to the middle of the upper end of the drive mechanism (22). The compression inlet (24) is located on the left inner wall of the separation chamber (2) and is located to the left of the drive mechanism (22). The discharge outlet (25) is embedded in the top of the separation chamber (2). A baffle (231) is installed on the outer side of the upper end of the rotating rod (23) via a shaft connection. A pull rod (2311) is installed on the middle of the inner side of the baffle (231) via a shaft connection. There are two pull rods (2311), and the other pull rod (2311) is installed on the outer surface of the rotating rod (23) via a shaft connection. A tension spring (2312) is provided between the two pull rods (2311). The driving mechanism (22) drives the rotating rod (23) to rotate.

2. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 1, characterized in that: The drive mechanism (22) includes a cylindrical shell (222), a guide plate (225), a fan blade (223), and a rotating shaft (224). The bottom of the cylindrical shell (222) is axially connected to the lower center of the separation chamber (2). The guide plate (225) is installed on the inner wall of the cylindrical shell (222). The fan blade (223) is installed on the outer surface of the rotating shaft (224). The rotating shaft (224) is fixed on the inner axis of the cylindrical shell (222). The cylindrical shell (222) is located to the right of the compression inlet (24).

3. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 2, characterized in that: The upper part of the separation chamber (2) is also provided with a baffle (232). The baffle (232) is located above the baffle (231). An installation ring (2321) is installed inside the lower part of the baffle (232). A metal wire mesh (2322) is laid flat inside the installation ring (2321).

4. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 3, characterized in that: The deflector (232) has a sliding groove (2323) embedded inside. A spring guide rod (2324) is fixedly installed inside the sliding groove (2323). The spring guide rod (2324) passes through the limiting slide plate (2325) and the plug rod (2326) with clearance fit. The limiting slide plate (2325) is welded to one end of the plug rod (2326), and the other end of the plug rod (2326) is inserted into the edge of the mounting ring (2321). The limiting slide plate (2325) slides within the sliding groove (2323).

5. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 1, characterized in that: The reactor (1) includes a feed inlet (11), a heat insulation layer (12), a steam inlet (13), a condensate drain pipe (14), a concentrate drain pipe (15), and a steam guide pipe (16). The feed inlet (11) is located at the top middle of the reactor (1), and the heat insulation layer (12) is wrapped around the outer periphery of the reactor (1). The steam inlet (13) passes through the heat insulation layer (12) and the interior of the reactor (1). The lower end of the reactor (1) is provided with a condensate drain pipe (14) and is connected through it. The bottom of the reactor (1) is welded with a concentrate drain pipe (15) and is connected through it. The right end of the reactor (1) discharges steam into the separation chamber (2) through the steam guide pipe (16).

6. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 5, characterized in that: The reactor (1) is also equipped with a flow divider (131), and the flow divider (131) is connected to the upper end of the heat exchange tube (132). The steam inlet (13) discharges steam into the reactor (1) and the outside of the heat exchange tube (132). The steam inside the reactor (1) is kept warm by the insulation layer (12).

7. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 5, characterized in that: The right end of the reactor (1) discharges steam into the separation chamber (2) through the steam guide pipe (16), and the steam is compressed and sprayed onto the surface of the fan blades (223) inside the cylindrical shell (222) through the compression inlet (24).

8. The circulating heating reactor for producing fish peptide fertilizer from marine fish according to claim 1, characterized in that: The top of the outlet (25) is also connected to a steam outlet pipe (4), and a steam valve (5) is provided at the upper end of the steam outlet pipe (4).

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