A production line real-time monitoring device

Abstract

This utility model relates to the field of production process control technology and discloses a real-time monitoring device for a production line, including a mounting frame. A belt conveyor body is embedded inside the mounting frame, and a structural frame is embedded on one side of the top of the mounting frame. A data acquisition device body is embedded on the top of the mounting frame, and a sorting mechanism is provided on one side of the mounting frame; the sorting mechanism includes a mounting shell. This utility model, through the cooperation of a first electric push rod, a contact plate, and a first infrared identification sensor, can collect and control data through the device's PLC control terminal and the data acquisition device body. It controls the first electric push rod corresponding to the product's classification, causing the contact plate to push the product to the corresponding conveyor on the production line. Therefore, in addition to real-time monitoring of products during production or warehousing, it can automatically classify and transport products according to product model and batch, improving the overall automation effect.

Description

Technical Field

[0001] This utility model relates to the field of production process control technology, specifically a real-time monitoring device for production lines. Background Technology

[0002] Real-time production line monitoring devices are core components of industrial automation and intelligent manufacturing. By integrating sensors, data acquisition, communication and analysis technologies, they enable dynamic monitoring and early warning of production processes, equipment status, material flow and other aspects.

[0003] An existing patent (publication number: CN213541998U) discloses a real-time monitoring device for a factory production line. Through the set cable management component, the camera cable can be organized to avoid the cable dragging affecting the transportation of workpieces on the conveyor belt. Through the set camera adjustment component, the position of the camera can be adjusted so that the camera can be aimed at the middle of the conveyor belt of different specifications. It also facilitates the installation and removal of the camera.

[0004] To address the aforementioned issues, while existing patents offer solutions that use components such as cameras to monitor and track products in real time until they reach the warehouse, in actual use, they require classification based on different batches and models upon entering the warehouse, thus limiting the effectiveness of the monitoring devices across the entire production line. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing technology requires classification based on different batches and models upon entering the warehouse, the use of monitoring devices for the entire production line is limited.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A real-time monitoring device for a production line includes a mounting frame, in which a belt conveyor body is embedded, and a structural frame is embedded on one side of the top of the mounting frame. A data acquisition device body is embedded on the top of the mounting frame, and a sorting mechanism is provided on one side of the mounting frame.

[0009] The sorting mechanism includes a mounting shell, which is fixedly installed on one side of the outer wall of the mounting frame. A through hole is provided on one side of the outer wall of the mounting shell. A first electric push rod is embedded in the inner side of the mounting shell, and a contact plate is fixedly installed on the power output end of the first electric push rod.

[0010] As a further embodiment of this utility model: a rubber pad is embedded at the front end of the contact plate, and a first infrared recognition sensor is embedded inside the rubber pad.

[0011] As a further improvement of this utility model: an installation groove is provided on the other side of the outer wall of the mounting shell, and an abutment roller is rotatably connected inside the installation groove.

[0012] As a further improvement of this utility model: the contact plate is tightly fitted with the through hole, and the contact plate is evenly distributed at equal intervals on the inner wall surface of the through hole.

[0013] As a further improvement of this utility model: a sliding door panel is slidably connected to the top of the mounting shell, and a sealing mechanism is provided on one side of the first electric push rod inside the mounting shell.

[0014] As a further embodiment of this utility model: the sealing mechanism includes a fixing frame, the fixing frame extends through the outer wall of the mounting shell, and a second infrared identification sensor is embedded in the axial outer wall of the fixing frame.

[0015] As a further improvement of this utility model: a storage shell is fixedly installed on one side of the internal fixing frame of the mounting shell, and a second electric push rod is embedded inside the storage shell.

[0016] As a further improvement of this utility model: a sealing plate is fixedly installed at the power output end of the second electric push rod, and a locking groove is opened on the outer wall of the fixing frame corresponding to the position of the sealing plate.

[0017] As a further improvement of this utility model: the bottom end of the mounting shell is provided with an insert groove, and the interior of the insert groove is rotatably connected to a rotating shaft.

[0018] As a further embodiment of this utility model: a rotating retaining ring is fixedly installed at one end of the rotating shaft that passes through the mounting shell, and a rubber sleeve is fixedly installed on the outer wall of the rotating shaft at one end of the mounting groove.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This utility model, through the cooperation of a first electric push rod, a contact plate, and a first infrared identification sensor, can collect and control data through the PLC control terminal and the main body of the data acquisition device. It controls the first electric push rod corresponding to the product classification to make the contact plate push the product to the corresponding production line conveyor. Thus, in addition to real-time monitoring of products during the production process or warehousing process, it can also automatically classify and convey products according to product model and batch, thereby improving the overall automation effect.

[0021] 2. This utility model, through the cooperation of a fixed frame, a second infrared identification sensor, a second electric push rod, and a sealing plate, can separate products during the transportation process before product classification, preventing two products from arriving at the area of ​​the first infrared identification sensor at the same time, affecting the sensing judgment, and causing product classification confusion. Attached Figure Description

[0022] Figure 1 A schematic diagram of the overall structure of a real-time monitoring device for a production line;

[0023] Figure 2 A schematic diagram of the internal structure of the mounting housing of a real-time monitoring device for a production line.

[0024] Figure 3 A schematic diagram of a rubber pad structure for a real-time monitoring device for a production line;

[0025] Figure 4 A schematic diagram of a sealing plate structure for a real-time monitoring device for a production line;

[0026] Figure 5 A schematic diagram of the rotating shaft structure of a real-time monitoring device for a production line;

[0027] In the diagram: 1. Mounting frame; 2. Main body of belt conveyor; 3. Structural frame; 4. Main body of data acquisition equipment; 5. Classification mechanism; 501. Mounting shell; 502. Through hole; 503. First electric push rod; 504. Contact plate; 505. Rubber pad; 506. First infrared identification sensor; 507. Mounting groove; 508. Contact roller; 6. Sliding door panel; 7. Sealing mechanism; 701. Fixing frame; 702. Second infrared identification sensor; 703. Storage shell; 704. Second electric push rod; 705. Sealing plate; 706. Engaging groove; 8. Embedding groove; 9. Rotating shaft; 10. Rotating retaining ring; 11. Rubber sleeve. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0031] Example 1:

[0032] Please see Figures 1-3 This is the first embodiment of the present utility model.

[0033] This embodiment provides a real-time monitoring device for a production line, including a mounting frame 1, a belt conveyor body 2 embedded inside the mounting frame 1, a structural frame 3 embedded on one side of the top of the mounting frame 1, a data acquisition device body 4 embedded on the top of the mounting frame 1, and a sorting mechanism 5 provided on one side of the mounting frame 1.

[0034] The sorting mechanism 5 includes a mounting shell 501, which is fixedly installed on one side of the outer wall of the mounting frame 1. A through hole 502 is provided on one side of the outer wall of the mounting shell 501. A first electric push rod 503 is embedded in the inner side of the mounting shell 501. A contact plate 504 is fixedly installed on the power output end of the first electric push rod 503.

[0035] Specifically, a rubber pad 505 is embedded at the front end of the contact plate 504, and a first infrared recognition sensor 506 is embedded inside the rubber pad 505.

[0036] Furthermore, the entire device is equipped with a PLC control terminal for programming and controlling the entire operation process and procedures. Based on RFID identification technology, after the main body 4 of the data acquisition device collects the product's tag, it can activate the corresponding first infrared identification sensor 506. When the product is sensed, the corresponding first electric push rod 503 will work.

[0037] Specifically, an installation groove 507 is provided on the other side of the outer wall of the mounting shell 501, and an abutment roller 508 is rotatably connected inside the installation groove 507.

[0038] Furthermore, the contact roller 508 can guide the product and move it on the main body 2 of the belt conveyor, avoiding excessive friction that would make the product difficult to transport.

[0039] Specifically, the contact plate 504 is tightly fitted to the through hole 502, and the contact plate 504 is evenly distributed at equal intervals on the inner wall surface of the through hole 502.

[0040] Furthermore, the mounting frame 1 corresponds to one side of the mounting shell 501 and can connect to multiple sets of conveying equipment from different production lines. Each contact plate 504 corresponds to one production line and can be pushed to the corresponding production line for conveying after identification, achieving a classification effect to facilitate real-time transfer on the production line or storage in the warehouse.

[0041] In use, the product is first labeled and placed on the main body 2 of the belt conveyor on the mounting frame 1 for conveying. When the product passes the bottom of the structural frame 3, it is controlled by the PLC control terminal and collected by the main body 4 of the data acquisition device. Then, the first infrared identification sensor 506 corresponding to the classification is activated. Subsequently, under the guidance of the abutment roller 508 rotatably connected to the mounting shell 501 via the mounting groove 507, the product reaches the area of ​​the through hole 502 and the abutment plate 504. When it reaches the position of the first infrared identification sensor 506 and is sensed, the matching first electric push rod 503 is activated, so that the abutment plate 504 abuts the product to the connecting production line conveyor on the side of the mounting frame 1. Thus, the product can be classified according to product model, batch, etc. The abutment plate 504 protects the first infrared identification sensor 506 through the adhesive rubber pad 505.

[0042] In summary, based on RFID identification technology, the combination of tags and the main body 4 of the data acquisition device enables real-time tracking and monitoring of products on the production line. All first infrared identification sensors 506 are normally closed. With the control of the PLC control terminal, after the main body 4 of the data acquisition device collects data, it can trigger the first infrared identification sensor 506 of the corresponding category, thereby triggering and pushing the product to the corresponding category of the production line during the product transportation process. It can play a role in classifying and feeding materials during the production process or separating them during the later storage in the warehouse, thus improving the comprehensiveness of the entire monitoring device.

[0043] Example 2:

[0044] Please see Figure 1 , Figure 2 , Figure 4 and Figure 5 This is the second embodiment of the present utility model.

[0045] Specifically, a sliding door panel 6 is slidably connected to the top of the mounting shell 501, and a sealing mechanism 7 is provided on one side of the first electric push rod 503 inside the mounting shell 501.

[0046] Furthermore, the sliding door panel 6 is slidably connected to the mounting housing 501 through a reserved slot, thereby enabling the opening and closing of the door to maintain the components inside the mounting housing 501.

[0047] Specifically, the blocking mechanism 7 includes a fixing frame 701, which extends through the outer wall of the mounting housing 501, and a second infrared identification sensor 702 is embedded in the axial outer wall of the fixing frame 701.

[0048] Furthermore, the second infrared identification sensor 702 can sense the product during the conveying process to confirm whether the product is being conveyed normally.

[0049] Specifically, a storage shell 703 is fixedly installed on one side of the internal fixing bracket 701 of the mounting shell 501, and a second electric push rod 704 is embedded inside the storage shell 703.

[0050] Furthermore, the second electric push rod 704 is fixed by the housing 703, and the second electric push rod 704 provides power for the operation of the sealing mechanism 7.

[0051] Specifically, a sealing plate 705 is fixedly installed at the power output end of the second electric push rod 704, and a locking groove 706 is provided on the outer wall of the fixing frame 701 at the position corresponding to the sealing plate 705.

[0052] Furthermore, when the sealing plate 705 is inserted into the fixing frame 701 to separate the products, the sealing plate 705 is limited by the locking groove 706, thereby improving the stability of the sealing plate 705 against the products.

[0053] Specifically, the bottom of the mounting shell 501 is provided with an insert groove 8, and a rotating shaft 9 is rotatably connected inside the insert groove 8.

[0054] Furthermore, the mounting slot 8 prevents the mounting shell 501 from fitting against the main body 2 of the belt conveyor, thus avoiding affecting the smoothness of the conveyed products.

[0055] Specifically, a rotating retaining ring 10 is fixedly installed at one end of the rotating shaft 9 that passes through the mounting housing 501, and a rubber sleeve 11 is fixedly installed on the outer wall of the rotating shaft 9 at one end of the mounting groove 8.

[0056] Furthermore, the combination of rotating shaft 9 and rubber sleeve 11 can improve the stability of mounting housing 501 and avoid increasing the friction of the main body 2 of belt conveyor.

[0057] In use, the product is first guided by the abutment roller 508 to move towards the fixed frame 701. The width of the fixed frame 701 can only correspond to one set of products. When the second infrared recognition sensor 702 recognizes a set of products, it can trigger the second electric push rod 704 to make the sealing plate 705 pass through the storage shell 703 and enter the locking groove 706 to separate the products, allowing a single product to enter the front end of the through hole 502 range, avoiding any impact on classification. In conjunction with the rotating retaining ring 10, the rotating shaft 9 is rotated and connected inside the embedding groove 8, and in conjunction with the rubber sleeve 11, it rotates to abut against the main body 2 of the belt conveyor, improving the stability of the mounting shell 501 while avoiding excessive friction with the main body 2 of the belt conveyor.

[0058] In summary, the second infrared identification sensor 702 can sense the products being transported, and together with the second electric push rod 704 and the sealing plate 705 inserted between the two products, it prevents them from sticking together and interfering with the identification of the first infrared identification sensor 506 when they are transported to the front of the through hole 502 and the contact plate 504. This maintains the accuracy of product separation and avoids confusion.

[0059] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0060] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0061] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A real-time monitoring device for a production line, comprising: Mounting frame (1), characterized in that: the mounting frame (1) is internally fitted with a belt conveyor body (2), and a structural frame (3) is fitted on one side of the top of the mounting frame (1), a data acquisition device body (4) is fitted on the top of the mounting frame (1), and a sorting mechanism (5) is provided on one side of the mounting frame (1); The sorting mechanism (5) includes a mounting shell (501), which is fixedly installed on one side of the outer wall of the mounting frame (1). A through hole (502) is provided on one side of the outer wall of the mounting shell (501). A first electric push rod (503) is embedded in one side of the inner wall of the mounting shell (501), and a contact plate (504) is fixedly installed on the power output end of the first electric push rod (503).

2. The production line real-time monitoring device according to claim 1, characterized in that: The front end of the contact plate (504) is fitted with a rubber pad (505), and the rubber pad (505) is fitted with a first infrared identification sensor (506).

3. The production line real-time monitoring device according to claim 1, characterized in that: The mounting housing (501) has a mounting groove (507) on the other side of its outer wall, and an abutment roller (508) is rotatably connected inside the mounting groove (507).

4. The production line real-time monitoring device according to claim 1, characterized in that: The contact plate (504) is tightly fitted to the through hole (502), and the contact plate (504) is evenly distributed at equal intervals with respect to the inner wall surface of the through hole (502).

5. The production line real-time monitoring device according to claim 1, characterized in that: The top of the mounting housing (501) is slidably connected to a sliding door panel (6), and a sealing mechanism (7) is provided on one side of the first electric push rod (503) inside the mounting housing (501).

6. The production line real-time monitoring device according to claim 5, characterized in that: The blocking mechanism (7) includes a fixing frame (701) that extends through the outer wall of the mounting housing (501) and a second infrared identification sensor (702) is embedded in the axial outer wall of the fixing frame (701).

7. A production line real-time monitoring device according to claim 6, characterized in that: A storage shell (703) is fixedly installed on one side of the internal fixing frame (701) of the mounting shell (501), and a second electric push rod (704) is embedded inside the storage shell (703).

8. A production line real-time monitoring device according to claim 7, characterized in that: A sealing plate (705) is fixedly installed at the power output end of the second electric push rod (704), and a locking groove (706) is opened on the outer wall of the fixing frame (701) corresponding to the position of the sealing plate (705).

9. A real-time monitoring device for a production line according to claim 1, characterized in that: The bottom end of the mounting shell (501) is provided with an insert groove (8), and the insert groove (8) is rotatably connected to a rotating shaft (9).

10. A production line real-time monitoring device according to claim 9, characterized in that: A rotating retaining ring (10) is fixedly installed at one end of the rotating shaft (9) that passes through the mounting shell (501), and a rubber sleeve (11) is fixedly installed on the outer wall of the rotating shaft (9) at one end of the mounting groove (8).

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