A battery capacity sorting device
By designing a battery capacity sorting device with sliding and lighting components, the problem of mixing battery performance due to operator error was solved, achieving stability and accuracy in battery capacity sorting and improving the overall performance of the battery pack.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SANYO ENERGY SUZHOU
- Filing Date
- 2025-07-02
- Publication Date
- 2026-06-30
AI Technical Summary
The existing battery capacity sorting equipment fails to provide timely warnings when staff misoperate, leading to the mixing of batteries with different performance characteristics and affecting the overall performance of the battery pack.
A battery capacity sorting device was designed, comprising a sliding component, a battery storage component, a lifting component, a locking component, and an indicator component. The stability and accuracy of battery capacity sorting are ensured by the support structure of the sliding component and the color indication of the indicator component.
This improves the stability and accuracy of battery capacity sorting, avoids performance degradation caused by staff accidentally picking batteries, and ensures the overall performance of the battery pack.
Smart Images

Figure CN224423605U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery testing technology, specifically a battery capacity sorting device. Background Technology
[0002] Battery testing is an important process for evaluating battery performance and safety, involving multiple aspects, including battery health status, range, and defect detection. Battery capacity sorting equipment sorts batteries by capacity, which facilitates their subsequent combination and use.
[0003] In existing technologies, battery capacity sorting machines sort batteries by capacity and mark them according to their capacity range. Workers then sort and retrieve the batteries based on these markings. However, when workers make mistakes during battery retrieval, the sorting markings do not provide error messages. This leads to workers mixing batteries of different performance characteristics, resulting in a decrease in the overall performance of the battery pack and affecting its overall performance. Therefore, we provide a battery capacity sorting device. Utility Model Content
[0004] To address the shortcomings of existing technologies and solve the problem that when staff make mistakes in battery sorting, the sorting markers do not provide error messages, leading to the mixing of batteries with different performance characteristics and resulting in a decrease in the overall performance of the battery pack, a battery capacity sorting device is proposed.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a battery capacity sorting device, comprising:
[0006] The cabinet, with the detection box fixedly installed on the upper left side of the cabinet;
[0007] A sliding assembly, which is installed inside the detection box, is used to feed the battery to be tested into the detection box;
[0008] A battery storage assembly, which is installed inside the sliding assembly, is used to store the battery to be tested;
[0009] A lifting component is installed inside the lower part of the detection box, which is used to drive the battery storage component to rise or fall.
[0010] A locking component is installed on the left and right sides inside the detection box and is used to lock the sliding component.
[0011] A light-up assembly is installed inside the upper part of the detection box to indicate the remaining battery capacity.
[0012] Preferably, the sliding component includes:
[0013] A receiving strip is fixedly installed on the left and right sides inside the detection box. A slide bar is fixedly installed on the upper end of the receiving strip. A sliding frame is slidably connected to the upper end of the slide bar. A support column is fixedly installed on the lower end of the sliding frame. A ball bearing is rotatably connected to the lower end of the support column.
[0014] Preferably, the battery storage assembly includes:
[0015] A storage box is snapped onto the upper end of the sliding frame. Fixing strips are fixedly installed on the left and right sides of the storage box, and sliders are fixedly installed on the left and right sides of the storage box. Sliding grooves are opened on the left and right sides inside the sliding frame.
[0016] Preferably, the lifting component includes:
[0017] A lifting plate is attached to the bottom of the storage box, and a hydraulic rod is fixedly installed at the lower end of the lifting plate.
[0018] Preferably, the locking component includes:
[0019] The test box has slots on the left and right sides inside, and a locking block is slidably connected inside the slot. A spring is provided between the locking block and the slot. The sliding frame has slots on the left and right sides.
[0020] Preferably, the lighting assembly includes:
[0021] A lamp plate is fixedly installed inside the upper part of the detection box. The lamp plate has a through groove inside, and a light strip is fixedly installed on the upper part of the lamp plate.
[0022] The beneficial effects of this utility model are:
[0023] The lifting component of this invention uses a hydraulic rod to lift the battery storage component, allowing the battery to pass through the slot on the lighting component. The LED strip on the light tube component displays different colors according to the battery capacity to sort the batteries by capacity. When the storage box slides up in the sliding frame, the slider also slides up in the sliding groove, improving the stability of the storage box during sliding. At the same time, if the staff accidentally takes the wrong battery, the LED strip will flash to remind the staff and prevent the staff from accidentally taking the wrong battery and causing the battery capacity to be incorrectly sorted.
[0024] The support column on the sliding component of this utility model supports the sliding frame, preventing excessive force on the upper end of the sliding frame from causing deformation and damage, which would lead to damage to the battery capacity sorting equipment. At the same time, the locking component locks the sliding component, improving the stability of the battery during capacity sorting and facilitating capacity sorting. Attached Figure Description
[0025] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0026] Figure 1 This is a perspective view of the present invention;
[0027] Figure 2 This is an overall cross-sectional view of this utility model;
[0028] Figure 3 This is a cross-sectional view of the detection box and sliding frame in this utility model;
[0029] Figure 4 This is a cross-sectional view of the battery storage component in this utility model;
[0030] Figure 5 This is a three-dimensional view of the support column in this utility model.
[0031] Legend:
[0032] 1. Cabinet; 2. Testing box;
[0033] 3. Sliding assembly; 301. Receiving strip; 302. Sliding bar; 303. Sliding frame; 304. Support column; 305. Ball bearing;
[0034] 4. Battery storage assembly; 401. Storage box; 402. Fixing strip; 403. Slider; 404. Slide groove;
[0035] 5. Lifting assembly; 501. Lifting plate; 502. Hydraulic rod;
[0036] 6. Locking component; 601. Empty slot; 602. Locking block; 603. Spring; 604. Locking slot;
[0037] 7. Lighting assembly; 701. Light panel; 702. Through groove; 703. Light strip. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0039] Specific implementation examples are given below.
[0040] Example 1:
[0041] Please see Figures 1 to 5 This utility model provides a battery capacity sorting device, comprising:
[0042] Cabinet 1, and detection box 2 fixedly installed on the upper left side of cabinet 1;
[0043] Sliding component 3 is installed inside the detection box 2 and is used to send the battery to be tested into the detection box 2;
[0044] Battery storage component 4 is installed inside the sliding component 3 and is used to store the battery to be tested;
[0045] Lifting component 5 is installed inside the lower end of the detection box 2, which drives the battery storage component 4 to rise or fall.
[0046] Locking component 6 is installed inside the left and right sides of the detection box 2 and is used to lock the sliding component 3.
[0047] The light-up component 7 is installed inside the upper part of the detection box 2 to indicate the remaining battery capacity.
[0048] In this embodiment, the battery storage component 4 is slid out of the detection box 2 by the sliding component 3, the battery to be tested is placed into the battery storage component 4, and then the battery storage component 4 is slid back into the detection box 2 by the sliding component 3. The locking component 6 locks the sliding component 3 to ensure the stability of the battery during battery capacity detection and sorting. The different light colors of the lighting component 7 are used to confirm the battery capacity, thus realizing the capacity sorting of the battery.
[0049] Example 2:
[0050] Based on Embodiment 1, a sliding component 3 is further disclosed.
[0051] like Figure 1 , Figure 4 and Figure 5 As shown, the sliding assembly 3 includes: a receiving strip 301 fixedly installed on the left and right sides inside the detection box 2; a slide bar 302 fixedly installed on the upper end of the receiving strip 301; a sliding frame 303 slidably connected to the upper end of the slide bar 302; a support column 304 fixedly installed on the lower end of the sliding frame 303; and a ball bearing 305 rotatably connected to the lower end of the support column 304.
[0052] In this embodiment, before sorting the batteries, the sliding frame 303 is pulled. The two sides of the sliding frame 303 are supported by the receiving strips 301 and slide on the sliding strips 302. The sliding frame 303 is pulled out. When the sliding frame 303 is pulled out, the ball bearings 305 at the lower end of the support column 304 roll against the upper end of the cabinet 1 to prevent the support column 304 from affecting the sliding of the sliding frame 303. After the sliding frame 303 is pulled out, if the upper part of the sliding frame 303 is accidentally subjected to force, the support column 304 will support the sliding frame 303 to prevent the upper part of the sliding frame 303 from being deformed and damaged due to excessive force, which would damage the battery capacity sorting equipment. Then, the battery storage component 4 is placed into the sliding frame 303, and the sliding component 3 is slid back into the detection box 2 to facilitate the subsequent capacity sorting of the batteries.
[0053] Example 3:
[0054] Based on Embodiment 1, the battery storage component 4, the lifting component 5, and the lighting component 7 are further disclosed.
[0055] like Figure 1 , Figure 2 and Figure 4 As shown, the battery storage assembly 4 includes: a storage box 401 that is snapped onto the upper end of the sliding frame 303; fixing strips 402 are fixedly installed on the left and right sides of the storage box 401; sliders 403 are fixedly installed on the left and right sides of the storage box 401; and sliding grooves 404 are provided on the left and right sides inside the sliding frame 303. The lifting assembly 5 includes: a lifting plate 501 that overlaps the bottom end of the storage box 401; and a hydraulic rod 502 is fixedly installed at the lower end of the lifting plate 501. The lighting assembly 7 includes: a light plate 701 that is fixedly installed at the upper end of the inside of the detection box 2; a through groove 702 is provided inside the light plate 701; and a light strip 703 is fixedly installed at the upper end of the light plate 701.
[0056] In this embodiment, when the battery storage assembly 4 is placed into the sliding frame 303, the slider 403 on the storage box 401 is aligned with the groove 404 inside the sliding frame 303 and inserted, so that the storage box 401 is completely inserted into the sliding frame 303. At the same time, the fixing strip 402 overlaps the upper end of the sliding frame 303 to support the storage box 401. When the batteries are sorted by capacity, the hydraulic rod 502 is activated, which drives the lifting plate 501 to rise. During the rising process, the lifting plate 501 is in contact with the bottom end of the storage box 401 and drives the storage box 401 to slide upward in the sliding frame 303. When the storage box 401 slides upward in the sliding frame 303, the slider 403 will also slide in the groove. The upward sliding mechanism of storage box 401 improves its stability during sliding. The upward sliding of storage box 401 allows the batteries inside to pass through slots 702 on the light panel 701. Based on the battery capacity detection, the light strip 703 on the light panel 701 displays different lights according to the battery's capacity range. Workers can then sort and retrieve batteries within the same light color range, facilitating capacity sorting. If a worker retrieves batteries of the next color before finishing retrieving all batteries of that color, the light strip 703 corresponding to the previous slot 702 will flash, preventing workers from making mistakes and avoiding incorrect battery capacity sorting.
[0057] Example 4:
[0058] Based on Embodiment 1, the locking component 6 is further disclosed.
[0059] like Figure 1 ,and Figure 3 As shown, the locking component 6 includes: a slot 601 opened on the left and right sides inside the detection box 2, a locking block 602 slidably connected inside the slot 601, a spring 603 provided between the locking block 602 and the slot 601, and a locking groove 604 opened on the left and right sides of the sliding frame 303.
[0060] In this embodiment, when the sliding component 3 slides out, pulling the sliding frame 303 applies a certain pulling force to the sliding frame 303. The locking block 602 has a circular locking head on the side near the central axis. When the sliding frame 303 is pulled, it will squeeze the circular locking head, causing the locking block 602 to slide into the empty slot 601, disengaging the locking block 602 from the slot 604 and compressing the spring 603. When the sliding component 3 slides back into the detection box 2 and slides into place, the slot 604 connects with the empty slot 601, the spring 603 resets, and the locking block 602 is locked into the slot 604, thereby locking the sliding component 3, improving the stability of the battery during battery capacity sorting, and facilitating battery capacity sorting.
[0061] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A battery capacity sorting device, characterized in that, include: Cabinet (1), and a test box (2) fixedly installed on the upper left side of the cabinet (1); A sliding component (3) is installed inside the detection box (2) for sending the battery to be tested into the detection box (2); A battery storage assembly (4) is installed inside the sliding assembly (3) and is used to store the battery to be tested; Lifting component (5), which is installed at the lower end of the inside of the detection box (2) and drives the battery storage component to rise or fall; Locking component (6), which is installed on the left and right sides inside the detection box (2) and is used to lock the sliding component (3); A light-up assembly (7) is installed inside the upper part of the detection box (2) to indicate the remaining capacity of the battery.
2. The battery capacity sorting device according to claim 1, characterized in that, The sliding component (3) includes: A receiving strip (301) is fixedly installed on the left and right sides inside the detection box (2). A slide strip (302) is fixedly installed on the upper end of the receiving strip (301). A sliding frame (303) is slidably connected to the upper end of the slide strip (302). A support column (304) is fixedly installed on the lower end of the sliding frame (303). A ball bearing (305) is rotatably connected to the lower end of the support column (304).
3. The battery capacity sorting device according to claim 2, characterized in that, The battery storage assembly (4) includes: A storage box (401) is snapped onto the upper end of the sliding frame (303). Fixing strips (402) are fixedly installed on the left and right sides of the storage box (401). Slider blocks (403) are fixedly installed on the left and right sides of the storage box (401). Sliding grooves (404) are opened on the left and right sides inside the sliding frame (303).
4. The battery capacity sorting device according to claim 3, characterized in that, The lifting component (5) includes: A lifting plate (501) is attached to the bottom of the storage box (401), and a hydraulic rod (502) is fixedly installed at the lower end of the lifting plate (501).
5. The battery capacity sorting device according to claim 4, characterized in that, The locking component (6) includes: A slot (601) is provided on the left and right sides inside the detection box (2). A locking block (602) is slidably connected inside the slot (601). A spring (603) is provided between the locking block (602) and the slot (601). The sliding frame (303) has a slot (604) on the left and right sides.
6. The battery capacity sorting device according to claim 1, characterized in that, The lighting assembly (7) includes: A lamp plate (701) is fixedly installed inside the upper part of the detection box (2). A through groove (702) is opened inside the lamp plate (701). A light strip (703) is fixedly installed on the upper part of the lamp plate (701).