A settling tank cleaning robot

By designing a magnetic walking body and a settling tank cleaning robot that combines a chain cleaning mechanism with a water jet cleaning mechanism, the problems of high labor intensity and safety hazards associated with traditional manual cleaning of slag on the inner wall of settling tanks have been solved, achieving efficient and safe cleaning results.

CN224423758UActive Publication Date: 2026-06-30广西华昇新材料有限公司 +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
广西华昇新材料有限公司
Filing Date
2025-07-11
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Traditional manual cleaning of slag from the inner wall of settling tanks is labor-intensive, poses safety hazards, and is prone to equipment damage, resulting in low cleaning efficiency.

Method used

Design a settling tank cleaning robot that uses a magnetic walking body, a chain cleaning mechanism, and a water jet cleaning mechanism. It uses grinding blades and water jet nozzles to clean the slag on the inner wall, forming an efficient grinding and water jet flushing.

Benefits of technology

It enables efficient and safe cleaning of material adhering to the inner wall of the settling tank, reduces the labor intensity of workers, improves cleaning efficiency, and avoids equipment damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224423758U_ABST
    Figure CN224423758U_ABST
Patent Text Reader

Abstract

This utility model discloses a settling tank cleaning robot, belonging to the field of magnetic suction cleaning robot technology. It includes a walking body, a support frame, a chain cleaning mechanism, and a water jet cleaning mechanism. The walking body has a magnetic suction unit at its bottom, a drive wheel on each side of its front end, and a driven wheel on each side of its rear end. The support frame is fixedly connected to the top of the front end of the walking body. The chain cleaning mechanism is mounted on the support frame and includes several grinding blades that rotate around the periphery of the front end of the support frame, creating a grinding and cleaning surface at the front end. The water jet cleaning mechanism is mounted on the support frame and includes a water jet nozzle located below the chain cleaning mechanism. The water jet nozzle reciprocates left and right along the support frame. This utility model can efficiently and safely clean material adhering to the inner wall of the chute, solving the problem of internal wall scaling, significantly improving cleaning efficiency, and reducing the labor intensity of workers.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of magnetic cleaning robot technology, and in particular to a settling tank cleaning robot. Background Technology

[0002] In the smelting of iron ore, gold ore, and other ores, large settling tanks are required. During long-term settling, the ore hardens on the metal walls of the equipment, leaving behind a large amount of slag. This slag not only affects the efficiency of smelting but also wastes resources. To improve production efficiency, workers need to clean the residue from the walls. However, traditional cleaning methods primarily involve manual high-level operations using hammering and other methods. Especially when the slag buildup on the inner walls of the settling tank bottom is too thick, considerable force is required to pry it off, resulting in high labor intensity. Furthermore, the vibrations generated during manual cleaning can cause the slag on the walls to loosen, fall in chunks, or collapse, leading to safety accidents and posing serious safety hazards. Moreover, hammering and other methods can damage the metal walls of the equipment, and the strong vibrations can affect the sealing of certain equipment pipe connections. Therefore, to solve these technical problems and address the issue of slag buildup on the inner walls of the settling tank, a new settling tank cleaning robot needs to be designed to replace manual labor. Utility Model Content

[0003] This invention provides a settling tank cleaning robot that can efficiently and safely clean the material adhering to the inner wall of the chute, solve the problem of internal wall scaling, greatly improve cleaning efficiency, and reduce the labor intensity of workers.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A settling tank cleaning robot includes a walking body, a support frame, a chain cleaning mechanism, and a water jet cleaning mechanism. The walking body has a magnetic suction unit at its bottom, and two drive wheels, each driven by a single motor, are located on either side of its front end. Two driven wheels are located on either side of its rear end. The support frame is fixedly connected to the top of the front end of the walking body, with one end extending beyond the front end of the walking body. The chain cleaning mechanism is mounted on the support frame and includes several grinding tools that rotate around the periphery of the front end of the support frame. These grinding tools create a grinding and cleaning surface on the front end of the support frame. The water jet cleaning mechanism is mounted on the support frame and includes a water jet nozzle located below the chain cleaning mechanism. The water jet nozzle reciprocates left and right along the support frame, with its spray direction tilted downwards.

[0006] Furthermore, the support body includes a fixed frame and a mounting frame; one end of the fixed frame is fixedly connected to the middle of the mounting frame; the other end of the fixed frame is fixedly connected to the top of the walking machine body; the chain cleaning mechanism is installed on the mounting frame; the water jet cleaning mechanism is installed on the fixed frame, and the water jet cleaning mechanism is located between the mounting frame and the walking machine body.

[0007] Furthermore, the mounting frame includes two chain mounting seats and a connecting plate. Each chain mounting seat is vertically distributed, and the two chain mounting seats are symmetrically distributed about the vertical centerline of the connecting plate. The two sides of the connecting plate are respectively fixedly connected to one of the chain mounting seats. The chain cleaning mechanism includes several grinding tools, several first cleaning chains, several first cleaning sprockets, a drive shaft, two driven shafts, and a cleaning drive motor. The drive shaft is arranged horizontally, and its two ends are respectively rotatably connected to the top of one of the chain mounting seats. Each driven shaft is rotatably connected to the bottom of one of the chain mounting seats. Each chain mounting seat has several first cleaning sprockets at its top and bottom. The first cleaning sprockets at the top are mounted on the drive shaft, and the first cleaning sprockets at the bottom are mounted on the drive shaft. A cleaning sprocket is mounted on a corresponding driven shaft. The number and position of the two cleaning sprockets on the same chain mounting base are one-to-one. Each first cleaning chain is wound around the two corresponding cleaning sprockets and meshed with them. A plurality of horizontally arranged and spaced-apart grinding tools are provided on the outer periphery of all the first cleaning chains on the same chain mounting base. The plurality of grinding tools surround the outer periphery of the chain mounting base. One side of each grinding tool is fixedly connected to the two outermost first cleaning chains on the same chain mounting base. A plurality of spaced-apart grinding spikes are fixedly connected to the other side of each grinding tool. The cleaning drive motor is fixedly connected to the fixed frame and is driven by the drive shaft through a drive chain.

[0008] Furthermore, the chain mounting base includes two parallel and spaced mounting plates, which are fixedly connected by several connecting posts. The connecting plate is fixedly connected to the mounting plate inside one of the chain mounting bases. The top of the mounting plate inside the two chain mounting bases is provided with clearance holes. The two ends of the drive shaft pass through the corresponding clearance holes and are rotatably connected to the top of the mounting plate outside the two chain mounting bases. The two ends of each driven shaft are rotatably connected to the bottom of the two mounting plates on the same chain mounting base. The first cleaning chain is located between the two corresponding mounting plates. A support plate is provided on one side of the front end of each of the two mounting plates. The plane of the support plate is flush with the outer periphery of the first cleaning chain.

[0009] Furthermore, a second chain cleaning mechanism is provided between the two chain mounting seats. This second chain cleaning mechanism includes several second cleaning chains, several second cleaning sprockets, several grinding tools, a second driven shaft, and two second mounting plates. The two second mounting plates are arranged parallel to each other and spaced apart, located below the drive shaft. Each second mounting plate is fixedly connected to one of the mounting plates inside the two chain mounting seats via several second connecting posts. A portion of the second cleaning sprockets are rotatably connected to the bottom of the two second mounting plates via the second driven shaft, while another portion of the second cleaning sprockets are mounted in the middle of the drive shaft. The two lower parts have the same number of second cleaning sprockets and their positions correspond one-to-one. Each second cleaning chain is wound around and meshed with the two corresponding second cleaning sprockets. All the outer periphery of the second cleaning chains are provided with a number of horizontally arranged and spaced-apart grinding tools. The number of grinding tools surrounds the outer periphery of the second mounting plate. One side of each grinding tool is fixedly connected to the two outermost second cleaning chains, and the other side of each grinding tool is fixedly connected with a number of spaced-apart grinding spikes. The front outer side of the second mounting plate is provided with a support plate that is flush with the periphery of the second cleaning chain.

[0010] Furthermore, each of the grinding tools includes a plurality of grinding spikes, a plurality of trapezoidal connecting blocks, and a fixing strip; the plurality of trapezoidal connecting blocks are spaced apart along the length direction of the fixing strip, and the base of each trapezoidal connecting block is fixedly connected to the fixing strip; the grinding spikes are in the form of isosceles triangles, the base of each grinding spike abuts against the fixing strip, and each grinding spike is fixedly connected to a trapezoidal connecting block by bolts.

[0011] Furthermore, each of the two sides of the fixed frame is fixedly connected to an outwardly extending connecting arm, the two connecting arms are located at the front end of the two driving wheels, each connecting arm is equipped with a vertically arranged elastic telescopic rod, and a universal wheel is fixedly installed at the bottom of each elastic telescopic rod.

[0012] Furthermore, the water jet cleaning mechanism includes a water jet nozzle, a Z-shaped water pipe, a water pipe clamp, and a swing drive motor; the swing drive motor is fixedly connected to the fixed frame and located between the mounting frame and the walking body; the rotating shaft of the swing drive motor is arranged vertically, one end of the water pipe clamp is fixedly connected to the rotating shaft, the other end of the water pipe clamp is provided with a U-shaped pipe clamp, the vertical end of the Z-shaped water pipe is fixedly connected to the U-shaped pipe clamp, the bottom horizontal end of the Z-shaped water pipe is inclined downward and the end is connected to the water jet nozzle, and the top horizontal end of the Z-shaped water pipe is connected to an external water supply hose.

[0013] Furthermore, a hinge seat is provided below the rear bottom of the walking body. The hinge seat is arranged along the width direction of the walking body. The middle part of the top surface of the hinge seat is hinged to the center position of the rear bottom of the walking body. The two ends of the top surface of the hinge seat are respectively connected to the rear bottom of the walking body by a spring. The two driven wheels are respectively fixedly connected to the two sides of the bottom surface of the hinge seat.

[0014] Furthermore, the magnetic attraction portion is distributed on the inner side of the two drive wheels at the bottom of the walking machine body and in the middle of the bottom surface of the hinge seat.

[0015] The beneficial effects of this utility model are:

[0016] 1) This utility model uses a magnetic suction unit to attach the walking machine body to the wall of the settling tank. Two drive wheels drive the walking machine body, bringing the support body closer to the slag. The rotating motion of several grinding blades forms a grinding and cleaning surface that continuously contacts and grinds the deposited slag, causing it to detach from the inner wall of the settling tank, thus achieving a cleaning effect. Since the chain cleaning mechanism needs to rotate continuously to form the grinding and cleaning surface, it must maintain a certain distance from the tank wall to avoid contact with the tank wall and damage to the settling tank. The trough, due to its inherent limitations, leaves some slag residue on the trough walls that cannot be cleaned by the chain cleaning mechanism. Therefore, this application adds a water jet cleaning mechanism. The water jet nozzles are angled downwards and rotate back and forth along the support, using water jets to create a fan-shaped area to flush away the slag adhering to the trough walls. This not only supplements the areas that the chain cleaning mechanism cannot clean, but also uses the water mist to settle dust generated during slag grinding. The water spray also cools the grinding tools of the chain cleaning mechanism, achieving multiple benefits. This invention can efficiently and safely clean the material adhering to the inner walls of the trough, solving the problem of internal wall scaling, significantly improving cleaning efficiency, and reducing the labor intensity of workers.

[0017] 2) When the cleaning drive motor drives multiple first cleaning sprockets to rotate, thereby driving multiple first cleaning chains to drive several grinding tools to rotate along the periphery of the chain mounting base to form a grinding and cleaning surface, the multiple first cleaning chains not only provide strong rotational cutting force, but also provide strong support force for each grinding tool. Considering that the first cleaning chain is only supported by the first cleaning sprockets at both ends, and the middle of the first cleaning chain cannot apply force to press against the slag, and may even break or lose teeth under the influence of reaction force, a support plate is provided on one side of the front end of each of the two mounting plates. The plane of the support plate is flush with the outer periphery of the first cleaning chain. When the grinding tool grinds and cleans the slag, its back can be kept in a plane by the support force of the support plate, so as not to cause the first cleaning chain to be concave, affecting the cleaning effect and the service life of the first cleaning chain.

[0018] 3) A second chain cleaning mechanism is also provided between the two chain mounting seats. The second chain cleaning mechanism shares a drive shaft with the chain cleaning mechanism to save manufacturing costs and ensure the coaxiality of the drive shaft. More importantly, the second chain cleaning mechanism can fill the gap between the two chain mounting seats and increase the overall area of ​​the grinding and cleaning surface.

[0019] 4) The grinding spikes and trapezoidal connecting blocks are connected by bolts, and can be replaced in time if damaged to ensure the grinding and cleaning effect.

[0020] 5) The articulated seat can float and adjust with the changes in road surface unevenness, so that at least one of the two driven wheels will always be in contact with the road surface to support the walking machine. Attached Figure Description

[0021] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0022] Figure 1 This is a perspective view of the overall structure of this utility model;

[0023] Figure 2 This is a side view of the overall structure of this utility model;

[0024] Figure 3 This is a bottom view of the overall structure of this utility model;

[0025] Figure 4 for Figure 1 A magnified view of a section at point A in the middle;

[0026] Figure 5 This is a perspective view of the walking mechanism omitted in this utility model;

[0027] Figure 6 This is a perspective view of the walking mechanism in this utility model;

[0028] Attached image labels:

[0029] 1-Walking body, 2-Support body, 3-Chain cleaning mechanism, 4-Water jet cleaning mechanism, 11-Drive wheel, 12-Driven wheel, 13-Hinge seat, 14-Spring, 15-Magnetic suction part, 21-Fixed frame, 22-Mounting frame, 221-Chain mounting seat, 222-Connecting plate, 2211-Mounting plate, 2212-Connecting column, 2213-Support plate, 31-Grinding tool, 32-First cleaning chain, 33-First cleaning sprocket, 34 - Drive shaft, 35- Driven shaft, 36- Cleaning drive motor, 37- Drive chain, 311- Grinding spike, 312- Trapezoidal connecting block, 313- Fixing bar, 51- Second cleaning chain, 52- Second cleaning sprocket, 53- Second driven shaft, 54- Second mounting plate, 41- Water jet nozzle, 42- Z-shaped water pipe, 43- Water pipe clamp, 44- Swing drive motor, 211- Connecting arm, 212- Elastic telescopic rod, 213- Universal wheel. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a central component. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a central component. When a component is described as "set on" another component, it can be directly set on the other component or may have a central component. When a component is described as "set in the middle," it is not simply set in the exact center, as long as it is not set within the area defined by both ends being in the middle. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] Reference Figures 1 to 6As shown, a settling tank cleaning robot includes a walking body 1, a support body 2, a chain cleaning mechanism 3, and a water jet cleaning mechanism 4.

[0034] The walking machine body 1 has a drive wheel 11 on each side of its front end, each driven independently by a single motor. When the two drive wheels 11 rotate forward simultaneously, the walking machine body 1 moves forward; when they rotate in reverse simultaneously, the walking machine body 1 moves backward; and when they rotate in opposite directions, the walking machine body 1 turns left or right. To maintain balance, the walking machine body 1 has a driven wheel 12 on each side of its rear end. A hinge seat 13 is located at the bottom of the rear end of the walking machine body 1. The hinge seat 13 is arranged along the width of the walking machine body 1, and its top surface is hinged to the center of the bottom of the rear end of the walking machine body 1. The two ends of the top surface of the hinge seat 13 are connected to the bottom of the rear end of the walking machine body 1 by a spring 14. The two driven wheels 12 are fixedly connected to the bottom sides of the hinge seat 13. The hinge seat 13 can float and adjust according to the unevenness of the road surface, so that at least one of the two driven wheels 12 is always in contact with the road surface to support the walking machine body 1. The bottom of the walking body 1 is provided with a magnetic suction part 15, which is distributed on the inner side of the two driving wheels 12 and the middle of the bottom surface of the hinge seat 13.

[0035] The support frame 2 is fixedly connected to the top front end of the walking machine body 1, and one end of the support frame 2 extends to the outside of the front end of the walking machine body 1. Specifically, the support frame 2 includes a fixing frame 21 and a mounting frame 22; one end of the fixing frame 21 is fixedly connected to the middle of the mounting frame 22; the other end of the fixing frame 21 is fixedly connected to the top of the walking machine body 1.

[0036] The chain cleaning mechanism 3 is mounted on the mounting frame 22. The chain cleaning mechanism 3 is equipped with several grinding blades 31 that rotate around the front circumference of the support body 2. The grinding blades 31 rotate around the mounting frame 22, forming a grinding and cleaning surface at the front end of the support body 2. When the walking machine 1 is attracted to the wall of the settling tank by the magnetic suction part 15, the two drive wheels 11 drive the walking machine 1 to move and move the support body 2 closer to the slag. The grinding and cleaning surface formed by the rotation of the grinding blades 31 contacts and continuously grinds the deposited slag, thereby causing the deposited slag to fall off from the inner wall of the settling tank, achieving the effect of cleaning the settling tank.

[0037] Since the chain cleaning mechanism 3 needs to rotate continuously to form a polishing and cleaning surface, it needs to maintain a certain distance from the tank wall to avoid contact with the tank wall and damage to the settling tank. As a result, some slag remains on the tank wall and cannot be cleaned by the chain cleaning mechanism 3. Therefore, this application adds a water jet cleaning mechanism 4 to make up for the cleaning space between the chain cleaning mechanism 3 and the tank wall. The water jet cleaning mechanism 4 is installed on the fixed frame 21 and is located between the mounting frame 22 and the walking body 1. The water jet cleaning mechanism 4 is provided with a water jet nozzle 41 located below the chain cleaning mechanism 3. The water jet nozzle 41 rotates back and forth along the support body 2. One end of the water jet nozzle 41 is connected to an external high-pressure water supply pipe. The water jet nozzle 41 sprays downwards at an angle. The water jet nozzle 41 rotates back and forth along the support body 2, using water force to flush and clean the slag adhering to the tank wall in a fan-shaped area. This not only supplements the areas that the chain cleaning mechanism 3 cannot clean, but also the water mist splashed up by the water flow can be used to settle the dust generated during the grinding of slag. The water spray and mist can also cool down the grinding tools 31 of the chain cleaning mechanism 3, achieving multiple benefits in one fell swoop.

[0038] In this embodiment, the mounting frame 22 includes two chain mounting seats 221 and a connecting plate 222. Each chain mounting seat 221 is vertically distributed, and the two chain mounting seats 221 are symmetrically distributed about the vertical center line of the connecting plate 222. The two sides of the connecting plate 222 are respectively fixedly connected to one of the chain mounting seats 221. The chain cleaning mechanism 3 includes several grinding tools 31, several first cleaning chains 32, several first cleaning sprockets 33, a drive shaft 34, two driven shafts 35, and a cleaning drive motor 36. The drive shaft 34 is arranged horizontally, and its two ends are rotatably connected to the top of one of the chain mounting seats 221. Each driven shaft 35 is rotatably connected to the bottom of one of the chain mounting seats 221. Each chain mounting seat 221 has several first cleaning sprockets 33 at its top and bottom. The first cleaning sprockets 33 at the top are mounted on the drive shaft, and the first cleaning sprockets 33 at the bottom are mounted on the drive shaft. A plurality of first cleaning sprockets 33 are mounted on corresponding driven shafts 35. The number and position of the cleaning sprockets 32 at the upper and lower parts of the same chain mounting base 221 are one-to-one. Each first cleaning chain 32 is wound around the two corresponding cleaning sprockets 33 and meshed with them. A plurality of horizontally arranged and spaced grinding tools 31 are provided on the outer periphery of all the first cleaning chains 32 of the same chain mounting base 221. The plurality of grinding tools 31 surround the outer periphery of the chain mounting base 221. One side of each grinding tool 31 is fixedly connected to the two outermost first cleaning chains 32 of the same chain mounting base 221. The other side of each grinding tool 31 is fixedly connected to a plurality of spaced grinding spikes 311. The cleaning drive motor 36 is fixedly connected to the fixed frame 21. The cleaning drive motor 36 is connected to the drive shaft 34 through a drive chain 37.Specifically, the chain mounting base 221 includes two parallel and spaced mounting plates 2211, which are fixedly connected by a plurality of connecting posts 2212. The connecting posts 222 are fixedly connected to the inner mounting plate 2211 of one of the chain mounting bases 221. A clearance hole is provided at the top of the inner mounting plate 2211 of the two chain mounting bases 221. Both ends of the drive shaft 34 pass through a corresponding clearance hole and are rotatably connected to the top of the outer mounting plate 2211 of the two chain mounting bases 221. Both ends of each driven shaft 25 are rotatably connected to the same chain mounting base 221. The bottom of the two mounting plates 2211 on 1; the two mounting plates 2211 and several connecting posts 2212 are assembled into a hollow chain mounting base 221, so that the first cleaning sprocket can be installed in the chain mounting base 221, so that the first cleaning chain 32 is located between the corresponding two mounting plates 2211. When the cleaning drive motor 36 drives the multiple first cleaning sprockets 32 to rotate, thereby driving the multiple first cleaning chains 32 to drive the multiple grinding tools 31 to rotate along the circumference of the chain mounting base 221 to form a grinding and cleaning surface, the multiple first cleaning chains not only provide a strong rotational cutting force, but also provide a strong support force for each grinding tool. Considering that the first cleaning chain 32 is only supported by the first cleaning sprockets 32 at both ends, and the middle of the first cleaning chain 32 cannot apply force to press against the slag, and may even break or lose teeth under the influence of reaction force, a support plate 2213 is provided on one side of the front end of each of the two mounting plates 2211. The plane of the support plate 2213 is flush with the outer periphery of the first cleaning chain 32. When the grinding tool 31 grinds and cleans the slag, its back side can be kept in a plane by the support force of the support plate 2213, so as not to cause the first cleaning chain 32 to be concave, which would affect the cleaning effect and the service life of the first cleaning chain.

[0039] A second chain cleaning mechanism 5 is also provided between the two chain mounting seats 221. The structure of the second chain cleaning mechanism 5 can refer to the chain cleaning mechanism 3 described above. However, the second chain cleaning mechanism 5 shares a drive shaft 34 with the chain cleaning mechanism 3 described above, in order to save manufacturing costs and ensure the coaxiality of the drive shaft. More importantly, the second chain cleaning mechanism 5 can fill the gap between the two chain mounting seats 221, increasing the overall area of ​​the polishing and cleaning surface. The specific structure and connection method are as follows: The second chain cleaning mechanism 5 further includes several second cleaning chains 51, several second cleaning sprockets 52, several grinding tools 31, a second driven shaft 53, and two second mounting plates 54. The two second mounting plates 54 are arranged in parallel and spaced apart and located below the drive shaft 34. Each second mounting plate 54 is fixedly connected to one of the mounting plates 2211 on the inner side of the two chain mounting seats 221 through several second connecting posts 55. A portion of the second cleaning sprockets 52 are rotatably connected to the bottom of the two second mounting plates 54 through the second driven shaft, and another portion of the second cleaning sprockets 52 are installed in the middle of the drive shaft 34. The second cleaning sprockets 52 are of the same number and are in one-to-one correspondence. Each second cleaning chain 51 is wound around and meshed with the two corresponding second cleaning sprockets 52. All the second cleaning chains 51 have a number of horizontally arranged and spaced-apart grinding tools 31 on their outer periphery. The grinding tools 31 surround the outer periphery of the second mounting plate 54. One side of each grinding tool 31 is fixedly connected to the two outermost second cleaning chains 51. The other side of each grinding tool 31 is fixedly connected with a number of spaced-apart grinding spikes 311. The front end of the second mounting plate 54 has a support plate that is flush with the periphery of the second cleaning chains 51.

[0040] Each of the aforementioned grinding tools 31 includes a plurality of grinding spikes 311, a plurality of trapezoidal connecting blocks 312, and a fixing strip 313; the plurality of trapezoidal connecting blocks 312 are spaced apart along the length direction of the fixing strip 313, and the base of each trapezoidal connecting block 312 is fixedly connected to the fixing strip 313 by welding; the grinding spikes 311 are in the shape of isosceles triangles, the base of each grinding spike 311 abuts against the fixing strip 313, and each grinding spike 311 is fixedly connected to a trapezoidal connecting block 312 by bolts. The outermost cleaning chains within the same chain mounting base 221 are all fixedly connected with a plurality of spaced L-shaped connecting ears, and the fixing strip 313 is fixedly connected to the first cleaning chain 32 or the second cleaning chain 51 by two L-shaped connecting ears. The vertical end of the L-shaped connecting ear is welded or riveted to the first cleaning chain, and the horizontal end of the L-shaped connecting ear is fixedly connected to one side of the fixing strip by bolts. The grinding tool 31 is made entirely of alloy steel, with diamond patches applied to the surface of the grinding tip to ensure sufficient hardness and strength during cutting. Even if the diamond patches wear off, the alloy steel blade can continue cutting, greatly extending the tool's lifespan. Furthermore, the grinding tip 311 is bolted to a trapezoidal connecting block 312. During installation, the triangular structure is used to fix the orientation of the grinding tip 311. When the grinding tip 311 is damaged, it can be replaced in time to ensure a clean grinding effect.

[0041] The fixed frame 21 has two outwardly extending connecting arms 211 fixedly connected to its two sides. The two connecting arms 211 are located at the front ends of the two drive wheels 11. Each connecting arm 211 is equipped with a vertically arranged elastic telescopic rod 212, and a universal wheel 213 is fixedly installed at the bottom of each elastic telescopic rod 212. The two universal wheels can support the frame body to maintain the overall balance of the robot.

[0042] The water jet cleaning mechanism 4 includes a water jet nozzle 41, a Z-shaped water pipe 42, a water pipe clamp 43, and a swing drive motor 44. The swing drive motor 44 is fixedly connected to the mounting frame 21, located between the mounting frame 22 and the walking body 1. The rotating shaft of the swing drive motor 44 is vertically arranged. One end of the water pipe clamp 43 is fixedly connected to the rotating shaft, and the other end of the water pipe clamp 43 is provided with a U-shaped pipe clamp. The vertical end of the Z-shaped water pipe 42 is fixedly connected to the U-shaped pipe clamp. The bottom horizontal end of the Z-shaped water pipe 42 is inclined downward and connected to the water jet nozzle 41. The top horizontal end of the Z-shaped water pipe 42 is connected to an external water supply hose. The mounting frame 21 is provided with clearance holes corresponding to the swing direction of the Z-shaped water pipe 42. The rotating shaft of the swing drive motor 44 performs a certain angle of forward and reverse rotation cycle to drive the Z-shaped water pipe 42 to swing at a certain angle, thereby making the spray direction of the water jet nozzle 41 form a fan-shaped area.

[0043] The top of the walking body 1 is also equipped with two hooks, which facilitates the movement of the entire robot to the wall of the settling tank for adsorption and fixation by hoisting.

[0044] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of the technical solution of this utility model.

Claims

1. A settling tank cleaning robot, characterized in that, The system includes a walking body, a support frame, a chain cleaning mechanism, and a water jet cleaning mechanism. The walking body has a magnetic suction unit at its bottom, and two drive wheels, each driven by a single motor, are located on either side of the front end. Two driven wheels are located on either side of the rear end. The support frame is fixedly connected to the top of the front end of the walking body, with one end extending beyond the front end of the walking body. The chain cleaning mechanism is mounted on the support frame and includes several grinding tools that rotate around the periphery of the front end of the support frame, creating a grinding and cleaning surface on the front end. The water jet cleaning mechanism is mounted on the support frame and includes a water jet nozzle located below the chain cleaning mechanism. The water jet nozzle reciprocates left and right along the support frame, and the spray direction of the water jet nozzle is tilted downwards.

2. The settling tank cleaning robot according to claim 1, characterized in that, The support body includes a fixed frame and a mounting frame; one end of the fixed frame is fixedly connected to the middle of the mounting frame; the other end of the fixed frame is fixedly connected to the top of the walking machine body; the chain cleaning mechanism is installed on the mounting frame; the water jet cleaning mechanism is installed on the fixed frame, and the water jet cleaning mechanism is located between the mounting frame and the walking machine body.

3. The settling tank cleaning robot according to claim 2, characterized in that, The mounting frame includes two chain mounting seats and a connecting plate. Each chain mounting seat is vertically distributed, and the two chain mounting seats are symmetrically distributed about the vertical center line of the connecting plate. The two sides of the connecting plate are fixedly connected to one of the chain mounting seats respectively. The chain cleaning mechanism includes several grinding tools, several first cleaning chains, several first cleaning sprockets, a drive shaft, two driven shafts, and a cleaning drive motor. The drive shaft is horizontally arranged, and its two ends are rotatably connected to the top of one of the chain mounting seats. Each driven shaft is rotatably connected to the bottom of one of the chain mounting seats. Each chain mounting seat has several first cleaning sprockets at its top and bottom. The first cleaning sprockets at the top are mounted on the drive shaft, and the first cleaning sprockets at the bottom are mounted on the drive shaft. The cleaning sprockets are mounted on the corresponding driven shafts. The number and position of the cleaning sprockets at the upper and lower locations of the same chain mounting base are one-to-one. Each first cleaning chain is wound around the two corresponding cleaning sprockets and meshed with them. A plurality of horizontally arranged and spaced-apart grinding tools are provided on the outer periphery of all the first cleaning chains of the same chain mounting base. The plurality of grinding tools surround the outer periphery of the chain mounting base. One side of each grinding tool is fixedly connected to the two outermost first cleaning chains of the same chain mounting base. A plurality of spaced-apart grinding spikes are fixedly connected to the other side of each grinding tool. The cleaning drive motor is fixedly connected to the fixed frame and is driven by the drive shaft through a drive chain.

4. A settling tank cleaning robot according to claim 3, characterized in that, The chain mounting base includes two parallel and spaced mounting plates, which are fixedly connected by several connecting posts. The connecting plate is fixedly connected to the mounting plate inside one of the chain mounting bases. The top of the mounting plate inside the two chain mounting bases is provided with clearance holes. The two ends of the drive shaft pass through the corresponding clearance holes and are rotatably connected to the top of the mounting plate outside the two chain mounting bases. The two ends of each driven shaft are rotatably connected to the bottom of the two mounting plates on the same chain mounting base. The first cleaning chain is located between the two corresponding mounting plates. A support plate is provided on one side of the front end of each of the two mounting plates. The plane of the support plate is flush with the outer periphery of the first cleaning chain.

5. A settling tank cleaning robot according to claim 3, characterized in that, A second chain cleaning mechanism is also provided between the two chain mounting seats. This second chain cleaning mechanism includes several second cleaning chains, several second cleaning sprockets, several grinding tools, a second driven shaft, and two second mounting plates. The two second mounting plates are arranged parallel to each other and located below the drive shaft. Each second mounting plate is fixedly connected to one of the mounting plates inside the two chain mounting seats via several second connecting posts. A portion of the second cleaning sprockets are rotatably connected to the bottom of the two second mounting plates via the second driven shaft, while another portion of the second cleaning sprockets are mounted in the middle of the drive shaft. The second cleaning sprockets are of the same number and in corresponding positions. Each second cleaning chain is wound around and meshed with two corresponding second cleaning sprockets. All the second cleaning chains have a number of horizontally arranged and spaced-apart grinding tools on their outer periphery. The grinding tools surround the outer periphery of the second mounting plate. One side of each grinding tool is fixedly connected to the two outermost second cleaning chains, and the other side of each grinding tool is fixedly connected to a number of spaced-apart grinding spikes. The front outer side of the second mounting plate has a support plate that is flush with the periphery of the second cleaning chain.

6. A settling tank cleaning robot according to any one of claims 3 or 5, characterized in that, Each of the grinding tools includes a plurality of grinding spikes, a plurality of trapezoidal connecting blocks, and a fixing strip; the plurality of trapezoidal connecting blocks are spaced apart along the length direction of the fixing strip, and the base of each trapezoidal connecting block is fixedly connected to the fixing strip; the grinding spikes are in the form of isosceles triangles, the base of each grinding spike abuts against the fixing strip, and each grinding spike is fixedly connected to a trapezoidal connecting block by bolts.

7. A settling tank cleaning robot according to claim 2, characterized in that, The fixed frame has an outwardly extending connecting arm fixedly connected to each side. The two connecting arms are located at the front end of the two drive wheels. Each connecting arm is equipped with a vertically arranged elastic telescopic rod, and a universal wheel is fixedly installed at the bottom of each elastic telescopic rod.

8. A settling tank cleaning robot according to claim 2, characterized in that, The water jet cleaning mechanism includes a water jet nozzle, a Z-shaped water pipe, a water pipe clamp, and a swing drive motor. The swing drive motor is fixedly connected to the fixed frame and located between the mounting frame and the walking body. The rotating shaft of the swing drive motor is vertically arranged. One end of the water pipe clamp is fixedly connected to the rotating shaft, and the other end of the water pipe clamp is provided with a U-shaped pipe clamp. The vertical end of the Z-shaped water pipe is fixedly connected to the U-shaped pipe clamp. The bottom horizontal end of the Z-shaped water pipe is inclined downward and its end is connected to the water jet nozzle. The top horizontal end of the Z-shaped water pipe is connected to an external water supply hose.

9. A settling tank cleaning robot according to claim 1, characterized in that, A hinge seat is provided below the rear bottom of the walking body. The hinge seat is arranged along the width direction of the walking body. The middle of the top surface of the hinge seat is hinged to the center of the rear bottom of the walking body. The two ends of the top surface of the hinge seat are respectively connected to the rear bottom of the walking body by a spring. The two driven wheels are respectively fixedly connected to the two sides of the bottom surface of the hinge seat.

10. A settling tank cleaning robot according to claim 9, characterized in that, The magnetic attraction components are located on the inner sides of the two drive wheels at the bottom of the walking machine body and in the middle of the bottom surface of the hinge seat.