A small dual-power pneumatic forming device

By designing a small dual-power pneumatic forming device, automated forming of reed parts was achieved, solving the problems of poor versatility and uncontrollable manual operation in existing technologies, improving forming quality and production efficiency, and reducing labor intensity.

CN224423917UActive Publication Date: 2026-06-30G & A TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
G & A TECH
Filing Date
2024-12-02
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In the current process of coiling and bending small batches of reed parts, there is poor versatility, unstable forming quality, uncontrollable forming force during manual operation, high labor intensity, and the need to design and manufacture a complete set of manual molds.

Method used

A small dual-power pneumatic forming device was designed, including a pre-compression mechanism, a coil forming mechanism, a stroke adjustment mechanism, a forming block positioning mechanism, a working proximity triggering mechanism, a pneumatic component group, and an electrical control box. It achieves automated forming through pneumatic components and an electrical control system, replacing manual operation. The action sequence of the pre-compression and forming cylinders is adjusted to ensure forming quality and flexibility interchangeability.

Benefits of technology

It achieves automated forming of reed parts, with stable forming quality, reduces labor intensity, meets the forming requirements of different parts, and has a stamping forming pressure holding delay function to avoid malfunctions, thereby improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a small dual-power pneumatic forming device, including a device frame, a pre-pressing mechanism, a coil forming mechanism, a stroke adjustment mechanism, a forming block positioning mechanism, a working proximity triggering mechanism, a pneumatic component assembly, and an electrical control box. The device frame consists of a base plate, a support plate, and a worktable panel. The pre-pressing mechanism is slidably mounted on the upper left of the worktable panel and can be adjusted left and right. The coil forming mechanism drives a forming force lever through a forming cylinder, causing the moving block to slide within a guide seat to achieve coil forming. The stroke adjustment mechanism adjusts the fixed position of the tail of the forming cylinder through a stroke adjustment screw and a sliding seat, thereby adjusting the forming stroke. The working proximity triggering mechanism is triggered by a proximity switch. This device adopts the coordinated operation of pre-pressing and coil forming, has a compact structure, adjustable forming stroke, and accurate positioning, and is suitable for the rapid and stable forming of small parts.
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Description

Technical Field

[0001] This utility model relates to pneumatic technology, and in particular to pneumatic coiling and bending forming technology, specifically a small dual-power pneumatic forming device. Background Technology

[0002] Small batches of reed parts are coiled and bent using manual forming tools. There are nearly 100 types of such reed parts, and each part requires the design and manufacture of a complete set of manual coiling and bending molds. This results in poor versatility, manual forming, uncontrollable forming force, unstable forming quality of reed parts, and high labor intensity for operators. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a small, dual-power pneumatic forming device. This device features interchangeable forming components that can replace manual labor, solving the problems of uncontrollable forming force and high labor intensity associated with manual labor.

[0004] The technical solution to achieve the purpose of this utility model is:

[0005] A small dual-power pneumatic forming device includes a device frame, a pre-pressing mechanism, a coil forming mechanism, a stroke adjustment mechanism, a forming block positioning mechanism, a working proximity triggering mechanism, a pneumatic component assembly, and an electrical control box, wherein:

[0006] The device frame includes a device base plate, on which three identical support plates are spaced apart and perpendicular to the device base plate. The worktable panel is fixed on the support plates.

[0007] The pre-pressing mechanism is fixedly placed on the upper left part of the workbench panel. The pre-pressing adjustment fixing seat in the pre-pressing mechanism is sleeved on the pre-pressing adjustment fixing plate. The pre-pressing cylinder is fixed on the pre-pressing cylinder fixing plate and fixed on the pre-pressing adjustment fixing seat. The pre-pressing cylinder connector is fixed in front of the push rod of the pre-pressing cylinder. The pre-pressing cylinder connector is connected to the pre-pressing push block. The pre-pressing push block is placed in the pre-pressing guide seat. The pre-pressing push block is connected to the pre-pressing forming block through the pre-pressing forming connecting pin. The pre-pressing mechanism can slide left and right on the workbench panel to adjust its position and realize the pre-pressing requirements of different positions of different parts.

[0008] The coil forming mechanism is located on the worktable panel on a different side from the pre-pressing mechanism. The coil forming mechanism consists of a forming cylinder, a forming cylinder connector, a forming force lever, a hinge connecting shaft, a fixed rotating shaft, a force lever support plate, a support plate support seat, a forming push rod, and a moving block. The coil forming mechanism is fixed to the stroke adjustment fixed shaft of the stroke adjustment mechanism by the tail lug of the forming cylinder. When the forming cylinder is activated, it rotates around the stroke adjustment fixed shaft. The forming cylinder connector is fixed to the forming cylinder push rod and connected to the forming force lever. The other end of the forming force lever is connected to the fixed rotating shaft. The fixed rotating shaft is fixed to the lower left side of the other side of the worktable panel. The forming cylinder push rod is fixed to the middle of the forming force lever. The other end of the forming cylinder push rod passes through to the front of the worktable panel. The moving block is connected to the end of the forming cylinder push rod that protrudes from the front of the worktable panel. The moving block is placed in the moving block guide seat and can slide within the moving block guide seat.

[0009] The stroke adjustment mechanism is located on the upper right side of the same side as the worktable panel and the coil forming mechanism. It fixes the coil forming cylinder. The adjusting screw fixing seat is fixed to the rear right side of the worktable panel. The stroke adjustment screw passes through the adjusting screw fixing seat and connects to the stroke adjustment sliding seat. The stroke adjustment fixing shaft is placed in the stroke adjustment sliding seat, and the stroke adjustment sliding seat is placed inside the stroke adjustment fixing seat. The stroke adjustment fixing seat and the stroke adjustment sliding seat are close together and fixed to the worktable panel, thus realizing the stroke adjustment of the forming mechanism. The adjusting screw fixing seat in the stroke adjustment device is locked and fixed to the right end face of the worktable panel by two first hexagon socket screws. The stroke adjustment screw is placed in the adjusting screw fixing seat... Inside the screw hole, the stroke adjustment fixing seat 4 is locked and fixed to the back of the worktable panel by four first internal hex screws. The stroke adjustment sliding seat is placed in the slide groove of the stroke adjustment fixing seat and is connected to the adjustment screw fixing seat. The stroke adjustment fixing shaft passes through the tail hole of the forming cylinder and is connected to the stroke adjustment sliding seat. The adjustment screw fixing seat is fixed to the right rear side of the worktable panel. The stroke adjustment screw passes through the adjustment screw fixing seat and is connected to the stroke adjustment sliding seat. The stroke adjustment fixing shaft is placed in the stroke adjustment sliding seat. The stroke adjustment sliding seat is placed in the stroke adjustment fixing seat. The stroke adjustment fixing seat and the stroke adjustment sliding seat are close together and fixed on the worktable panel to realize the stroke adjustment of the forming mechanism.

[0010] The forming block positioning mechanism is located on the same side of the worktable panel and the coil forming mechanism. The forming block fixing base is fixed on the lower left side of the worktable panel. The shaping block guide fixing seat is fixed in the middle left side of the forming block fixing base. The shaping block is placed in the shaping block guide fixing seat and fixed on the forming block fixing base. The moving block guide seat is fixed in the middle right side of the forming block fixing base. The moving block is placed in the moving block guide seat and can slide in the moving block guide seat. The forming block meets the principle of convenient replacement and positioning accuracy, and the principle of convenient material loading.

[0011] The working proximity triggering mechanism consists of a proximity switch mounting base and a proximity triggering switch. The proximity switch mounting base is fastened to the bottom of the fixed block mounting base by two second hexagon socket screws and is also locked in place by two hexagon socket screws. The working proximity triggering mechanism is located on the lower left side of the worktable panel and can only be triggered by metal objects. Non-metal objects cannot trigger it, which can effectively prevent accidental triggering by clothing or human hands.

[0012] The pneumatic component assembly consists of a solenoid valve, an air combination unit, a component mounting plate, and a mounting plate fixing bracket. The pneumatic component assembly is placed on the rear side of the device frame and fixed to the bottom plate of the device frame by the component mounting plate and the mounting plate fixing bracket. The pneumatic component assembly is placed on the rear side of the molding device. The solenoid valve is placed on the upper right of the rear component mounting plate to control the cylinder action. The air combination unit is placed on the upper left of the rear component mounting plate to dry and filter the input air source and adjust the air source pressure at the same time.

[0013] All of the above components are connected to the electrical control box and controlled by the electrical switch in the electrical control box. The electrical control box is placed on the right side of the molding block positioning mechanism and above the worktable panel. The electrical control box is equipped with an electrical switch, a delay regulator and a counter.

[0014] In this technical solution, the pre-compression mechanism is placed on the upper left part of the workbench panel. The pre-compression cylinder is fixed on the pre-compression cylinder fixing plate and on the pre-compression device slide. The pre-compression guide seat is fixed above the pre-compression device slide. The pre-compression forming block is placed in the slide groove of the pre-compression guide seat and fixed on the pre-compression push seat by the pre-compression push shaft. The pre-compression push seat is located at the upper end of the slide groove of the pre-compression guide seat. One end of the pre-compression cylinder connecting shaft is fixed on the pre-compression cylinder, and the other end is clamped on the pre-compression push seat. The pre-compression device slide rail passes through the square hole at the bottom of the pre-compression device slide and is fixed on the workbench panel. The pre-compression device can slide left and right on the pre-compression device slide rail for easy position adjustment. The bottom of the pre-compression device slide is fixed with locking bolts. After adjusting to the predetermined position, it can be locked and fixed. In this way, the position of the pre-compression device can be adjusted according to the actual situation to meet the pre-compression forming requirements of different parts.

[0015] The forming mechanism is placed on the back of the worktable panel. The right side is connected by a forming cylinder stroke adjustment slider fixing seat and an internal hex screw. The stroke adjustment screw is restricted by a rear screw fixing seat. The stroke adjustment screw fixing seat is fixed to the right side of the worktable panel by an internal hex screw. The forming cylinder is connected to the cylinder push joint. The cylinder push joint is connected to one end of the thrust connecting rod through a hinge shaft. The other end of the thrust connecting rod is restricted to the connecting rod fixing shaft. The push force shaft is fixed in the middle of the thrust connecting rod. The beneficial effect of this technical solution is that, through the lever effect formed by the push connecting rod, the stamping forming force is increased on the one hand, and the linear motion of the cylinder is converted into arc motion on the other hand, which meets the working requirements.

[0016] Based on actual application, the small dual-power pneumatic forming device has a stamping forming pressure holding delay function, and the sequence of action of the pre-pressing device and the forming device cylinder can be adjusted to meet the working requirements.

[0017] The effect of this technical solution is:

[0018] The small dual-power pneumatic forming device meets the specified requirements. The forming working parts are flexibly interchangeable. Due to its versatility, pneumatic forming stability, and complete replacement of manual labor, it can be promoted and applied according to actual production needs.

[0019] The proximity switch in the working proximity triggering mechanism of this technical solution can only be triggered by metal. It is fixed on the lower side of the molding block positioning worktable, which facilitates working triggering and can also avoid false triggering and false operation. The triggering distance of the proximity switch is 0-2mm.

[0020] The effect of adopting the above technical solution is that workers can operate by hand with tweezers and directly trigger the proximity switch. The proximity switch is only sensitive to metal parts and cannot be triggered by non-metallic objects, which avoids the possibility of malfunction during operation and makes the operation more convenient and safer.

[0021] This device allows for flexible interchangeability of the forming working parts, replacing manual labor and solving the problems of uncontrollable forming force and high labor intensity associated with manual labor. Attached Figure Description

[0022] Figure 1 This is a front view of the device in the embodiment;

[0023] Figure 2 This is a left view of the device in the embodiment;

[0024] Figure 3 This is a rear view of the device in the embodiment;

[0025] Figure 4 This is a front view of the pre-compressed molding block in the embodiment;

[0026] Figure 5 This is the main view of the moving block in this embodiment;

[0027] Figure 6 This is the main view of the molded block of this utility model.

[0028] In the diagram: 1. Device frame; 101. Base plate; 102. Support plate; 103. Tabletop; 2. Pre-compression mechanism; 201. Pre-compression adjustment fixing plate; 202. Pre-compression adjustment fixing seat; 203. Pre-compression guide seat; 204. Pre-compression pushing block; 205. Pre-compression cylinder fixing plate; 206. Pre-compression cylinder; 207. Pre-compression cylinder connector; 208. Pre-compression forming connecting pin; 209. Pre-compression forming block; 3. Coiling forming mechanism; 301. Forming cylinder; 302. Forming cylinder connector; 303. Forming force lever; 304. Hinge connecting shaft; 305. Fixed rotation shaft; 306. Force lever support plate; 307. Support plate support seat; 308. Forming cylinder... 309. Cylinder push rod; 4. Moving block; 401. Stroke adjustment mechanism; 402. Stroke adjustment screw; 403. Adjustment screw fixing seat; 404. Stroke adjustment sliding seat; 405. Stroke adjustment fixing shaft; 5. Forming block positioning mechanism; 501. Forming block fixing base; 502. Forming block guide fixing seat; 503. Moving block guide seat; 504. Forming block; 6. Working proximity triggering mechanism; 601. Proximity switch fixing seat; 602. Proximity trigger switch; 7. Pneumatic component assembly; 701. Solenoid valve; 702. Air combination dual unit; 703. Component mounting plate; 704. Mounting plate fixing bracket; 8. Electrical control box; 801. Electrical switch. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this is not intended to limit the present invention.

[0030] Example:

[0031] Reference Figure 1 , Figure 2 , Figure 3 A small dual-power pneumatic forming device, characterized in that it includes a device frame 1, a pre-pressing mechanism 2, a coil forming mechanism 3, a stroke adjustment mechanism 4, a forming block positioning mechanism 5, a working proximity triggering mechanism 6, a pneumatic component group 7, and an electrical control box 8, wherein:

[0032] The device frame 1 includes a device base plate 101, and three identical support plates 102 are arranged at intervals on the device base plate 101, which are perpendicular to the device base plate 101. The workbench panel 103 is fixed on the support plates 102.

[0033] The pre-pressing mechanism 2 is fixedly placed on the upper left part of the workbench panel 103. The pre-pressing adjustment fixing seat 202 in the pre-pressing mechanism 2 is sleeved on the pre-pressing adjustment fixing plate 201. The pre-pressing cylinder 206 is fixed on the pre-pressing cylinder fixing plate 201 and the pre-pressing adjustment fixing seat 202. The pre-pressing cylinder connector 207 is fixed in front of the push rod of the pre-pressing cylinder 206. The pre-pressing cylinder connector 207 is connected to the pre-pressing push block 204. The pre-pressing push block 204 is placed in the pre-pressing guide seat 203. The pre-pressing push block 204 is connected to the pre-pressing forming block 209 through the pre-pressing forming connecting pin 208. The pre-pressing mechanism can slide left and right on the workbench panel 103 to adjust its position and realize the pre-pressing requirements of different parts at different positions.

[0034] The coil forming mechanism 3 is located on the workbench panel 103 on a different side from the pre-pressing mechanism 2. The coil forming mechanism 3 consists of a forming cylinder 301, a forming cylinder connector 302, a forming force lever 303, a hinge connecting shaft 304, a fixed rotating shaft 305, a force lever support plate 306, a support plate support 307, a forming push rod 308, and a moving block 309. The coil forming mechanism 3 is fixed to the stroke adjustment fixed shaft 404 of the stroke adjustment mechanism 4 via a lug at the tail of the forming cylinder 301. When the forming cylinder 301 is activated, it rotates around the stroke adjustment fixed shaft 404. The forming cylinder connector 302 is fixed to the forming cylinder push rod 308 and is connected to the forming force lever. The rod 303 is connected to the other end of the forming force lever 303, which is connected to the fixed rotating shaft 305. The fixed rotating shaft 305 is fixed to the lower left side of the other side of the worktable panel 103. The forming cylinder push rod 308 is fixed to the middle of the forming force lever 303. The other end of the forming cylinder push rod 308 passes through to the front of the worktable panel 103. The movable block 309 is connected to the end of the forming cylinder push rod 308 that is exposed on the front of the worktable panel 103. The movable block 309 is placed in the movable block guide seat and can slide in the movable block guide seat. In this example, the force lever support plate 306 supports and lifts the forming force lever 303, keeping it parallel to the worktable panel 103 and moving smoothly.

[0035] The stroke adjustment mechanism 4 is located on the upper right rear side of the workbench panel 103, which is on the same side as the coil forming mechanism 3. The coil forming cylinder 301 is fixed on the stroke adjustment mechanism 4. The stroke adjustment screw 401 passes through the adjustment screw fixing seat 404 and is connected to the stroke adjustment sliding seat 403. The stroke adjustment fixing shaft 404 is placed in the stroke adjustment sliding seat 403. The stroke adjustment sliding seat 403 is placed in the stroke adjustment fixing seat 402 and fixed on the upper right rear side of the workbench panel 103 to realize the stroke adjustment of the forming mechanism. The adjustment screw fixing seat 402 in the stroke adjustment device 4 is locked and fixed to the right end face of the workbench panel 103 by two first internal hexagon screws. The stroke adjustment screw 401 is placed in the screw hole of the adjustment screw fixing seat 402. The stroke adjustment fixing seat 405 is connected by four screws. A first hex socket screw is locked and fixed on the back of the worktable panel 103. The stroke adjustment sliding seat 403 is placed in the slide groove of the stroke adjustment fixed seat 405 and is connected to the adjustment screw fixed seat 402. The stroke adjustment fixed shaft 404 passes through the tail hole of the forming cylinder 301 and is connected to the stroke adjustment sliding seat 403. The adjustment screw fixed seat 402 is fixed on the right rear side of the worktable panel 103. The stroke adjustment screw 401 passes through the adjustment screw fixed seat 404 and is connected to the stroke adjustment sliding seat 403. The stroke adjustment fixed shaft 404 is placed in the stroke adjustment sliding seat 403. The stroke adjustment sliding seat 403 is placed in the stroke adjustment fixed seat 402. The stroke adjustment fixed seat 402 and the stroke adjustment sliding seat 403 are close together and fixed on the worktable panel 103 to realize the stroke adjustment of the forming mechanism.

[0036] The forming block positioning mechanism 5 is located on the same side of the workbench panel 103 and the coil forming mechanism 3. The forming block fixing base 501 is fixed on the lower left side of the workbench panel 103. The shaping block guide fixing seat 502 is fixed in the middle left side of the forming block fixing base 501. The shaping block 504 is placed inside the shaping block guide fixing seat 502 and fixed on the forming block fixing base 501. The movable block guide seat 503 is fixed in the middle right side of the forming block fixing base 501. The movable block is placed inside the movable block guide seat 503 and can slide inside the movable block guide seat 503. The forming block is easy to replace. Based on the principles of positioning accuracy and ease of material loading, in this example, the forming block fixing base 501 is fastened to the lower left of the workbench panel 103 by three first cylindrical pins and four first internal hexagon screws. The shaping block guide fixing seat 502 is fastened to the left side of the fixed forming block fixing base 501 by two second cylindrical pins and four second internal hexagon screws. The moving block guide seat 503 is fastened to the right side of the fixed forming block fixing base 501 by two second cylindrical pins and four second internal hexagon screws. The shaping block 504 is embedded in the shaping block guide fixing seat 502 and fastened by one second internal hexagon screw.

[0037] The working proximity triggering mechanism 6 consists of a proximity switch mounting base 601 and a proximity triggering switch 602. The proximity switch mounting base 601 is fastened to the bottom of the fixed block mounting base 501 by two second hexagon socket screws and is locked in place by two hexagon socket screws. The working proximity triggering mechanism 6 is located on the lower left side of the worktable panel 103 and can only be triggered by metal objects. Non-metal objects cannot trigger it, which can effectively prevent accidental triggering by clothing or human hands.

[0038] The pneumatic component assembly 7 consists of a solenoid valve 701, an air combination dual unit 702, a component mounting plate 703, and a mounting plate fixing bracket 704. The pneumatic component assembly 7 is placed on the rear side of the device frame 1 and is fixed to the device frame base plate 101 by the component mounting plate 703 and the mounting plate fixing bracket 704. The pneumatic component assembly 7 is placed on the rear side of the molding device. The solenoid valve is placed on the upper right of the rear component mounting plate to control the cylinder action. The air combination dual unit is placed on the upper left of the rear component mounting plate to dry and filter the input air source and adjust the air source pressure at the same time.

[0039] All of the above components are connected to the electrical control box 8 and controlled by the electrical switch 801 in the electrical control box 8. The electrical control box 8 is placed on the right side of the molding block positioning mechanism 5 and is located above the worktable panel 103. The electrical control box 8 is equipped with an electrical switch 801, a delay regulator and a counter.

[0040] In this example, the stroke adjustment mechanism 4 is located on the upper right side of the same side as the workbench panel 103 and the coil forming mechanism 3, fixing the coil forming cylinder 301 to realize the stroke adjustment of the coil forming device. The adjusting screw fixing seat 402 in the stroke adjustment device 4 is locked and fixed to the right end face of the workbench panel 103 by two first hexagon socket screws. The stroke adjustment screw 401 is placed in the screw hole of the adjusting screw fixing seat 402. The stroke adjustment fixing seat 405 is locked and fixed to the back of the workbench panel 103 by four first hexagon socket screws. The stroke adjustment sliding seat 403 is placed in the slide groove of the stroke adjustment fixing seat 405 and is connected to the adjusting screw fixing seat 402. The stroke adjustment fixing shaft 404 passes through the tail hole of the forming cylinder 301 and is connected to the stroke adjustment sliding seat 403.

[0041] The forming block positioning mechanism 5 is located on the same side of the workbench panel 103 and the coil forming mechanism 3. The forming block fixing base 501 is fastened to the lower left of the workbench panel 103 by three first cylindrical pins and four first internal hexagon screws. The shaping block guide fixing seat 502 is fastened to the left side of the fixed forming block fixing base 501 by two second cylindrical pins and four second internal hexagon screws. The moving forming block guide seat 503 is fastened to the right side of the fixed forming block fixing base 501 by two second cylindrical pins and four second internal hexagon screws. The shaping block 504 is embedded in the shaping block guide fixing seat 502 and fastened by one second internal hexagon screw.

[0042] The working proximity triggering mechanism 6 consists of a proximity switch mounting base 601 and a proximity triggering switch 602. The proximity switch mounting base 601 is fastened to the bottom of the fixed block mounting base 501 by two second hexagon socket screws and is locked and fixed by two hexagon socket screws.

[0043] The pneumatic component group 7 is placed on the rear side of the device frame 1 and is fixed to the bottom plate 101 of the device frame by the component mounting plate 703 and the mounting plate fixing bracket 704.

[0044] The pneumatic component group 7 consists of a solenoid valve 701, an air combination dual unit 702, a component mounting plate 703, and a mounting plate fixing bracket 704.

[0045] All of the above components are connected to the electrical control box 8 and controlled by the electrical switch 801 in the electrical control box 8.

[0046] like Figure 4 , Figure 5 and Figure 6 As shown, the pre-compression molding block 209, moving molding block 309 and fixed molding block 504 in this example are universal and the size and shape of the molding part can be determined according to the actual molding requirements. They are universal quick-change standard parts.

[0047] In this example, the pre-pressure adjustment fixing plate 201 in the pre-pressure mechanism 2 is fixed to the upper left of the table panel 103 by four second hexagonal screws and two second cylindrical pins. The upper surface of the pre-pressure adjustment fixing seat 202 is flush with the upper surface of the forming block fixing base 501. The pre-pressure guide seat 203 and the pre-pressure cylinder fixing plate 205 are respectively fixed on the pre-pressure adjustment fixing seat 202. The pre-pressure push block 204 is placed in the pre-pressure guide seat 203. The tail of the pre-pressure push block 204 is connected to the pre-pressure cylinder connector 207. The pre-pressure cylinder connector 207 is connected to the pre-pressure cylinder 206. The action of the pre-pressure cylinder drives the push pre-pressure forming block 209 in the pre-pressure guide seat 203 to move down, completing the pre-pressure forming action.

[0048] The working process of this device is as follows: the electrical switch 801 is turned to the open position to turn on the gas supply switch;

[0049] The metal tweezers pick up the part and place it on the positioning surface of the shaping block 504;

[0050] The proximity trigger switch 602 is triggered by metal tweezers, and the first control solenoid valve 701 is activated.

[0051] The pre-compression cylinder 206 is driven to move, which in turn drives the pre-compression push block 204 to move, and pushes the pre-compression forming block 209 to move downward.

[0052] After the pre-compression molding block 209 completes its action, the second control solenoid valve 701 is activated, driving the molding cylinder 301 to operate.

[0053] The driving cylinder 301 moves, causing the molding force lever 303 to move.

[0054] The forming push rod 308 is pushed to move from right to left, and the moving block 309 connected to the forming push rod 308 moves together;

[0055] After molding is completed, the pre-compression cylinder 206 and the molding cylinder 301 retract simultaneously;

[0056] The pre-compression molding block 209 and the moving molding block 309 return to their initial positions, and the tweezers remove the molded part.

Claims

1. A compact dual power pneumatic forming device, characterized by, It includes a device frame, a pre-pressing mechanism, a coil forming mechanism, a stroke adjustment mechanism, a forming block positioning mechanism, a working proximity triggering mechanism, a pneumatic component assembly, and an electrical control box, wherein: The device frame includes a device base plate, and three identical support plates with perpendicular structures are spaced apart on the device base plate. The worktable panel is fixed on the support plates. The pre-pressing mechanism is fixedly placed on the upper left part of the workbench panel. The pre-pressing adjustment fixing seat in the pre-pressing mechanism is sleeved on the pre-pressing adjustment fixing plate. The pre-pressing cylinder is fixed on the pre-pressing cylinder fixing plate and fixed on the pre-pressing adjustment fixing seat. The pre-pressing cylinder connector is fixed in front of the push rod of the pre-pressing cylinder. The pre-pressing cylinder connector is connected to the pre-pressing push block. The pre-pressing push block is placed in the pre-pressing guide seat. The pre-pressing push block is connected to the pre-pressing forming block through the pre-pressing forming connecting pin. The pre-pressing mechanism can slide left and right on the workbench panel to adjust its position. The coil forming mechanism is located on the worktable panel on a different side from the pre-pressing mechanism. The coil forming mechanism consists of a forming cylinder, a forming cylinder connector, a forming force lever, a hinge connecting shaft, a fixed rotating shaft, a force lever support plate, a support plate support seat, a forming push rod, and a moving block. The coil forming mechanism is fixed to the stroke adjustment fixed shaft of the stroke adjustment mechanism by the tail lug of the forming cylinder. When the forming cylinder is activated, it rotates around the stroke adjustment fixed shaft. The forming cylinder connector is fixed to the forming cylinder push rod and connected to the forming force lever. The other end of the forming force lever is connected to the fixed rotating shaft. The fixed rotating shaft is fixed to the lower left side of the other side of the worktable panel. The forming cylinder push rod is fixed to the middle of the forming force lever. The other end of the forming cylinder push rod passes through to the front of the worktable panel. The moving block is connected to the end of the forming cylinder push rod that protrudes from the front of the worktable panel. The moving block is placed in the moving block guide seat and can slide within the moving block guide seat. The stroke adjustment mechanism is located on the upper right rear side of the same side as the workbench panel and the coil forming mechanism. The coil forming cylinder is fixed on the stroke adjustment mechanism. The stroke adjustment screw passes through the adjustment screw fixing seat and is connected to the stroke adjustment fixing shaft in the stroke adjustment sliding seat placed inside the stroke adjustment fixing seat, thereby realizing the stroke adjustment of the forming mechanism. The adjustment screw fixing seat in the stroke adjustment device is locked and fixed to the right end face of the workbench panel by two first hexagon socket screws. The stroke adjustment screw is placed in the screw hole of the adjustment screw fixing seat, and the stroke adjustment fixing seat is locked and fixed by four first hexagon socket screws. On the back of the worktable panel, the stroke adjustment sliding seat is placed in the slide groove of the stroke adjustment fixed seat and is connected to the adjustment screw fixed seat. The stroke adjustment fixed shaft passes through the tail hole of the forming cylinder and is connected to the stroke adjustment sliding seat. The adjustment screw fixed seat is fixed on the right rear side of the worktable panel. The stroke adjustment screw passes through the adjustment screw fixed seat and is connected to the stroke adjustment sliding seat. The stroke adjustment fixed shaft is placed in the stroke adjustment sliding seat. The stroke adjustment sliding seat is placed in the stroke adjustment fixed seat. The stroke adjustment fixed seat and the stroke adjustment sliding seat are close together and fixed on the worktable panel to realize the stroke adjustment of the forming mechanism. The forming block positioning mechanism is located on the same side of the worktable panel and the coil forming mechanism. The forming block fixing base is fixed on the lower left side of the worktable panel. The shaping block guide fixing seat is fixed on the middle left side of the forming block fixing base. The shaping block is placed in the shaping block guide fixing seat and fixed on the forming block fixing base. The moving block guide seat is fixed on the middle right side of the forming block fixing base. The moving block is placed in the moving block guide seat and can slide in the moving block guide seat. The working proximity triggering mechanism consists of a proximity switch mounting base and a proximity triggering switch. The proximity switch mounting base is locked and fixed to the bottom of the fixed block mounting base by two second hexagon socket screws. The pneumatic component assembly consists of a solenoid valve, an air combination unit, a component mounting plate, and a mounting plate fixing bracket. The pneumatic component assembly is placed on the rear side of the device frame and fixed to the bottom plate of the device frame by the component mounting plate and the mounting plate fixing bracket. The aforementioned working proximity triggering mechanism and pneumatic component group are all connected to and controlled by the electrical control box, which is placed on the right side of the molding block positioning mechanism and located above the worktable panel.