A chamfering device for aluminum formwork production

Abstract

This utility model discloses a chamfering device for aluminum template production, relating to the field of aluminum template manufacturing technology. It includes a support plate, with a first fixed seat fixedly connected to the left side of the upper surface of the support plate. A first threaded rod is rotatably connected to the middle position inside the first fixed seat, and a first threaded block is threadedly connected to the outer surface of the first threaded rod. A second fixed seat is fixedly connected to the right side of the upper surface of the support plate, with two second guide rods fixedly connected inside the second fixed seat. A moving block is slidably connected to the outer surface of the two second guide rods. A chamfering assembly is fixedly connected above the first threaded block and the moving block. Four limiting rods are slidably connected to the front side of the upper surface of the support plate via sliding sleeves. The advantages are: the cooperation of the first threaded rod and the second guide rods enables the chamfering assembly to move back and forth, thus adapting to aluminum templates of different lengths; the height of the placement plate is adjusted by an adjustable stroke cylinder, ensuring that the template can be aligned with the cutting tool, making it suitable for templates of different thicknesses.

Description

Technical Field

[0001] This utility model relates to the field of aluminum formwork production technology, specifically to a chamfering device for aluminum formwork production. Background Technology

[0002] Aluminum alloy formwork systems for construction are a new type of formwork system. Aluminum alloy formwork refers to formwork designed and manufactured according to modular dimensions. It is produced by extruding aluminum formwork using specialized equipment and consists of three parts: aluminum panels, supports, and connectors. The connectors connect the panels to the supports, and the system includes the splicing of the panels themselves, the connection of the reinforcement system, and the parts used to connect the two parts to each other. This system is versatile and can be assembled into complex formwork of different sizes, enabling prefabricated and industrialized construction.

[0003] For example, Chinese patent (CN210099114U) relates to a novel aluminum formwork beveling machine, aiming to solve the problem that existing aluminum formwork beveling is done manually. It includes a worktable, guide plate, flat slide rail, and safety guard. The guide plate is fixedly installed in the middle of the worktable and flat slide rail. This utility model includes a worktable, guide plate, flat slide rail, safety guard, and machine head. The worktable is the main body of the beveling machine, providing a platform for the various components. The guide plate ensures straight and uniform beveling of the aluminum sheet. The machine head is the power unit for the beveling cutter. The aluminum sheet can be shaped by adjusting the height and angle of the beveling cutter according to the required forming angle and thickness. The safety guard safely isolates the worker's hands from the motor and cutter during operation. The flat slide rail ensures smooth and even beveling of the aluminum sheet, improving work efficiency.

[0004] The aforementioned device has difficulty using aluminum templates of different sizes and thicknesses when performing chamfering operations. The solution is to change the cutting head, which means that only one type of template can be processed at a time. Since only one type of template can be processed at a time, operators need to frequently change the cutting head to adapt to templates of different sizes and thicknesses. This increases the preparation time for each processing task and reduces the overall production efficiency. To address the above problems, a chamfering device for aluminum template production is proposed. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a chamfering device for aluminum template production. It solves the problem that the current chamfering operation is difficult to use aluminum templates of different sizes and thicknesses. The solution is to change the cutter head, which means that only one type of template can be processed at a time. Since only one type of template can be processed at a time, the operator needs to frequently change the cutter head to adapt to templates of different sizes and thicknesses. This increases the preparation time for each processing task and reduces the overall production efficiency.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a chamfering device for aluminum template production, comprising a support plate, a first fixed seat fixedly connected to the left side of the upper surface of the support plate, a first threaded rod rotatably connected to the middle position inside the first fixed seat, a first threaded block threadedly connected to the outer surface of the first threaded rod, a second fixed seat fixedly connected to the right side of the upper surface of the support plate, two second guide rods fixedly connected inside the second fixed seat, a moving block slidably connected to the outer surface of the two second guide rods, a chamfering assembly fixedly connected above the first threaded block and the moving block, four limiting rods slidably connected to the front side of the upper surface of the support plate via a sliding sleeve, a placement plate fixedly connected above the four limiting rods, and several fixing clamps fixedly connected to the edge of the placement plate.

[0007] Preferably, two sets of adjustable stroke cylinders are fixedly connected to the front side of the bottom of the support plate. The output ends of the two sets of adjustable stroke cylinders pass through the bottom surface of the support plate and are fixedly connected to a connector. The top surface of the connector is fixedly connected to the bottom surface of the placement plate.

[0008] Preferably, the first fixed base has first guide rods fixedly connected to both the left and right sides of the first threaded rod inside, the first threaded block is slidably connected to the two first guide rods, and a first motor for driving the first threaded rod to rotate is fixedly connected to the rear side of the first fixed base.

[0009] Preferably, the chamfering assembly includes a third fixed seat, the bottom of which is fixedly connected to the upper end of the first threaded block and the movable block, and a second threaded rod is rotatably connected at the middle position inside the third fixed seat, and a second threaded block is threadedly connected to the outer surface of the second threaded rod.

[0010] Preferably, a third guide rod is fixedly connected to both the front and rear sides of the second threaded rod inside the third fixed base, the second threaded block is slidably connected to the third guide rod, and a second motor for driving the second threaded rod to rotate is fixedly installed on the right side of the third fixed base.

[0011] Preferably, a mounting plate is fixedly connected above the second threaded block, and a chamfering motor is fixedly installed above the mounting plate. The output end of the chamfering motor is fixedly connected to a chamfering tool via a coupling.

[0012] Preferably, the fixing clamp includes a U-shaped plate fixedly connected to the edge of the placement plate, a third threaded rod threadedly connected to the top of the U-shaped plate, a rotating handle fixedly connected to the top of the third threaded rod, and a clamping sleeve rotatably connected to the bottom of the third threaded rod.

[0013] Compared with the prior art, the advantages of this utility model are:

[0014] 1. This utility model achieves the forward and backward movement of the chamfering component by setting a first threaded rod and a second guide rod, thus adapting to aluminum templates of different lengths. The height of the placement plate is adjusted by an adjustable stroke cylinder to ensure that the template can be aligned with the tool. It is suitable for templates of different thicknesses, providing higher compatibility and flexibility. It eliminates the need for frequent equipment replacement or reset, saving time and improving production efficiency. The system automatically adjusts the height and position, reducing reliance on manual operation, lowering the possibility of human error, and improving the stability and consistency of the processing.

[0015] 2. This utility model clamps the template by combining the clamping sleeve and the U-shaped plate to prevent the template from shifting during processing, thus ensuring operational safety. The tool installed at the output end of the chamfering motor is detachable and replaceable to adapt to different chamfering angles and size requirements. Because the tool is easy to replace, the operator can adjust the equipment in a short time to adapt to different processing tasks, saving tool changing time and improving overall production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a structural schematic diagram of the present invention from another perspective;

[0018] Figure 3 This is a structural schematic diagram of the chamfer removal component and placement plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the chamfering component structure in this utility model;

[0020] Figure 5 This is a schematic diagram of the fixing fixture structure in this utility model.

[0021] The numbers on the map are:

[0022] 1. Support plate; 2. First fixed seat; 3. First threaded rod; 4. First guide rod; 5. First threaded block; 6. First motor; 7. Second fixed seat; 8. Second guide rod; 9. Moving block; 10. Chamfering assembly; 1001. Third fixed seat; 1002. Second threaded rod; 1003. Third guide rod; 1004. Second motor; 1005. Second threaded block; 1006. Mounting plate; 1007. Chamfering motor; 1008. Chamfering tool; 11. Limiting rod; 12. Placement plate; 13. Adjustable stroke cylinder; 14. Connecting piece; 15. Fixing clamp; 1501. U-shaped plate; 1502. Third threaded rod; 1503. Clamping sleeve; 1504. Rotating handle. Detailed Implementation

[0023] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0024] Reference Figure 1-5 As shown, a chamfering device for aluminum template production includes a support plate 1. A first fixed seat 2 is fixedly connected to the left side of the upper surface of the support plate 1. A first threaded rod 3 is rotatably connected to the middle position inside the first fixed seat 2. A first threaded block 5 is threadedly connected to the outer surface of the first threaded rod 3. A second fixed seat 7 is fixedly connected to the right side of the upper surface of the support plate 1. Two second guide rods 8 are fixedly connected inside the second fixed seat 7. A moving block 9 is slidably connected to the outer surface of the two second guide rods 8. A chamfering assembly 10 is fixedly connected above the first threaded block 5 and the moving block 9. Four limiting rods 11 are slidably connected to the front side of the upper surface of the support plate 1 via a sliding sleeve. A placement plate 12 is fixedly connected above the four limiting rods 11. Several fixing clamps 15 are fixedly connected to the edge of the placement plate 12. The sliding connection between the limiting rods 11 and the sliding sleeve provides stable guidance and support for the placement plate 12, preventing deviation or shaking during height adjustment or movement.

[0025] Specifically, two sets of adjustable stroke cylinders 13 are fixedly connected to the bottom front side of the support plate 1. The output ends of the two sets of adjustable stroke cylinders 13 pass through the bottom surface of the support plate 1 and are fixedly connected to the connectors 14. The top surface of the connectors 14 is fixedly connected to the bottom surface of the placement plate 12. The adjustable stroke cylinders 13 can adjust the height of the placement plate 12 as needed, so that the edge of the template to be chamfered is aligned with the chamfering tool 1008. During the processing, the height of the placement plate 12 can also be finely adjusted to ensure that the chamfering tool 1008 fits tightly with the template, improving processing quality and efficiency.

[0026] Specifically, the first fixed base 2 has first guide rods 4 fixedly connected to both the left and right sides of the first threaded rod 3, the first threaded block 5 is slidably connected to the two first guide rods 4, and the first fixed base 2 has a first motor 6 fixedly connected to the rear side for driving the first threaded rod 3 to rotate.

[0027] Specifically, the chamfering assembly 10 includes a third fixed base 1001. The bottom of the third fixed base 1001 is fixedly connected to the upper end of the first threaded block 5 and the moving block 9. A second threaded rod 1002 is rotatably connected at the middle position inside the third fixed base 1001. A second threaded block 1005 is threadedly connected to the outer surface of the second threaded rod 1002. The chamfering assembly 10 integrates components such as the second threaded rod 1002, the second threaded block 1005, the mounting plate 1006, the chamfering motor 1007, and the chamfering cutter 1008, forming a complete chamfering processing unit. It has a compact structure and complete functions, and can efficiently complete the chamfering processing of aluminum templates.

[0028] Specifically, the third fixed base 1001 has a third guide rod 1003 fixedly connected to both the front and rear sides of the second threaded rod 1002 inside. The second threaded block 1005 is slidably connected to the third guide rod 1003. A second motor 1004 for driving the second threaded rod 1002 to rotate is fixedly installed on the right side of the third fixed base 1001. The second motor 1004, as a power source, can adjust the position of the chamfering motor 1007 to adapt to the chamfering requirements of aluminum templates of different sizes.

[0029] Specifically, a mounting plate 1006 is fixedly connected above the second threaded block 1005, and a chamfering motor 1007 is fixedly installed above the mounting plate 1006. The output end of the chamfering motor 1007 is fixedly connected to a chamfering cutter 1008 through a coupling. The chamfering cutter 1008 can be disassembled, which facilitates the maintenance of the cutter and allows for the replacement of cutters with different angles to meet different chamfering angle requirements.

[0030] Specifically, the fixing fixture 15 includes a U-shaped plate 1501 fixedly connected to the edge of the placement plate 12. A third threaded rod 1502 is threadedly connected to the top of the U-shaped plate 1501. A rotating handle 1504 is fixedly connected to the top of the third threaded rod 1502. A clamping sleeve 1503 is rotatably connected to the bottom of the third threaded rod 1502. The fixing fixture 15 can firmly clamp the aluminum template to prevent shaking or displacement during processing, thus ensuring processing accuracy and safety.

[0031] Working principle: First, place the template on the placement plate 12 and adjust the side to be chamfered to be parallel to the second threaded rod 1002. Then, drive the third threaded rod 1502 to rotate by turning the handle 1504, thereby causing the clamping sleeve 1503 to descend and clamp the template. Next, adjust the height of the placement plate 12 by the adjustable stroke cylinder 13 so that the edge of the template to be chamfered is aligned with the chamfering cutter 1008 in the chamfering assembly 10. Start the first motor 6 to drive the first threaded rod 3 to rotate, and the first threaded block 5 moves along the first guide rod 4, driving... The chamfering assembly 10 moves longitudinally to the target position, the second motor 1004 is started, and the second threaded rod 1002 is driven to rotate. The second threaded block 1005 moves laterally along the third guide rod 1003. At this time, as the output end of the chamfering motor 1007 drives the chamfering cutter 1008 to rotate at high speed, the edge of the template is chamfered by the second threaded block 1005 moving laterally along the third guide rod 1003. During the processing, the adjustable stroke cylinder 13 can finely adjust the height of the placement plate 12 to ensure that the chamfering cutter 1008 fits tightly with the template.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A chamfering device for aluminum formwork production, characterized in that: The support plate (1) is fixedly connected to a first fixed seat (2) on the left side of the upper surface of the support plate (1). A first threaded rod (3) is rotatably connected to the middle position inside the first fixed seat (2). A first threaded block (5) is threadedly connected to the outer surface of the first threaded rod (3). A second fixed seat (7) is fixedly connected to the right side of the upper surface of the support plate (1). Two second guide rods (8) are fixedly connected inside the second fixed seat (7). A moving block (9) is slidably connected to the outer surface of the two second guide rods (8). A chamfering assembly (10) is fixedly connected above the first threaded block (5) and the moving block (9). Four limiting rods (11) are slidably connected to the front side of the upper surface of the support plate (1) through a sliding sleeve. A placement plate (12) is fixedly connected above the four limiting rods (11). Several fixing clamps (15) are fixedly connected to the edge of the placement plate (12).

2. The chamfering device for aluminum formwork production according to claim 1, characterized in that: Two sets of adjustable stroke cylinders (13) are fixedly connected to the bottom front side of the support plate (1). The output ends of the two sets of adjustable stroke cylinders (13) pass through the bottom surface of the support plate (1) and are fixedly connected to the connector (14). The top surface of the connector (14) is fixedly connected to the bottom surface of the placement plate (12).

3. The chamfering device for aluminum formwork production according to claim 1, characterized in that: The first fixed seat (2) has first guide rods (4) fixedly connected to both the left and right sides of the first threaded rod (3). The first threaded block (5) is slidably connected to the two first guide rods (4). The first fixed seat (2) has a first motor (6) fixedly connected to the rear side for driving the first threaded rod (3) to rotate.

4. A chamfering device for aluminum formwork production according to any one of claims 1-3, characterized in that: The chamfering assembly (10) includes a third fixed seat (1001), the bottom of which is fixedly connected to the upper end of the first threaded block (5) and the moving block (9), and a second threaded rod (1002) is rotatably connected at the middle position inside the third fixed seat (1001), and a second threaded block (1005) is threadedly connected to the outer surface of the second threaded rod (1002).

5. A chamfering device for aluminum formwork production according to claim 4, characterized in that: The third fixed base (1001) has a third guide rod (1003) fixedly connected to both the front and rear sides of the second threaded rod (1002) inside. The second threaded block (1005) is slidably connected to the third guide rod (1003). A second motor (1004) for driving the second threaded rod (1002) to rotate is fixedly installed on the right side of the third fixed base (1001).

6. A chamfering device for aluminum formwork production according to claim 5, characterized in that: A mounting plate (1006) is fixedly connected above the second threaded block (1005), and a chamfering motor (1007) is fixedly installed above the mounting plate (1006). The output end of the chamfering motor (1007) is fixedly connected to a chamfering cutter (1008) via a coupling.

7. A chamfering device for aluminum formwork production according to any one of claims 1-3, characterized in that: The fixing clamp (15) includes a U-shaped plate (1501) fixedly connected to the edge of the placement plate (12), a third threaded rod (1502) is threadedly connected to the top of the U-shaped plate (1501), a rotating handle (1504) is fixedly connected to the top of the third threaded rod (1502), and a clamping sleeve (1503) is rotatably connected to the bottom of the third threaded rod (1502).

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