A patch inductance coil winding machine welding device

Abstract

This application relates to the field of surface mount inductor processing technology, and discloses a surface mount inductor winding machine welding device, including: a welding device body, a shielding and protection component, a rotating disassembly component, and a transparent glass. The welding device body includes a welding box and a placement platform disposed in the center of the welding box. The shielding and protection component is disposed on both sides of the outside of the welding box. This utility model, by incorporating the shielding and protection component, the rotating disassembly component, and the transparent glass, allows the transparent glass to weaken the generated strong light, thereby enabling personnel to observe the welding status inside the equipment from the outside. Because laser welding generates high temperatures that degrade the quality of the transparent glass, the rotating disassembly component allows for rapid replacement of the transparent glass without the aid of external tools. Furthermore, the shielding and protection component can block the observation hole, allowing the operation inside the welding box to be completed without shutting down during the replacement of the transparent glass.

Description

Technical Field

[0001] This application relates to the field of surface mount inductor processing technology, specifically to a surface mount inductor winding machine welding device. Background Technology

[0002] The surface mount inductor winding machine welding device is used to weld the wound surface mount inductor coil to the material strip or magnetic core, etc., and plays a key role in the production process of surface mount inductors.

[0003] An inductor coil is placed on a rotating disk, which has a circular array of positions for placing the inductor coil. By rotating the disk, the inductor coil is moved to the designated welding position. Some welding devices use high-speed laser welding modules, which precisely control the laser's energy, time, focus, and other parameters to weld the inductor coil leads and pads. Laser welding has advantages such as high energy density, fast welding speed, and small heat-affected zone, which can ensure the quality and precision of the welding.

[0004] The laser beam used in laser welding has a high energy density, and the intense light generated during the welding operation can easily damage the operator's eyes, making it impossible for the operator to visually observe whether there are any problems during the welding process. Utility Model Content

[0005] The purpose of this application is to provide a surface mount inductor coil winding machine welding device to solve the problem mentioned in the background art that the strong light generated during the welding operation can easily damage the operator's eyes, thus making it impossible for the operator to visually see whether there is a problem during the welding process.

[0006] To achieve the above objectives, this application provides the following technical solution: This utility model provides a surface mount inductor winding machine welding device, comprising: a welding device body, a shielding and protection component, a rotating disassembly component, and a transparent black glass. The welding device body includes a welding box and a placement platform located in the center of the welding box. The shielding and protection component is located on both sides of the outside of the welding box. The shielding and protection component includes a protective cover rotatably connected to the outside of the welding box via a hinge, an observation hole on the protective cover, a groove on the inner wall of the observation hole, and a transparent black baffle slidably connected within the groove. The rotating disassembly component is located on the outer wall of the protective cover. The rotating disassembly component includes a connecting shaft rotatably connected inside the observation hole, a second handle at one end of the connecting shaft, and a U-shaped block fixed to the connecting shaft. The transparent black glass is engaged inside the U-shaped block.

[0007] By adopting the above technical solution, it is possible to ensure the safety of personnel in inspecting the equipment and subsequently disassembling and replacing the transparent glass.

[0008] Preferably, the shielding and protection assembly further includes a first handle fixed to the outer wall of the transparent black baffle.

[0009] By adopting the above technical solution, it is possible to provide a handheld device that can drive the connected structure to change its position.

[0010] Preferably, the shielding and protection assembly further includes a first block disposed on the outer wall of the protective cover, a first rod slidably connected inside the first block, a locking block welded to one end of the first rod, and a first spring sleeved on the first rod.

[0011] By adopting the above technical solution, the compression and pushing of the spring can drive the fitted structure to change its displacement.

[0012] Preferably, the rotary disassembly assembly further includes a gear welded to the connecting shaft.

[0013] By adopting the above technical solution, the gear can be connected to the connecting shaft, thereby enabling the gear to rotate synchronously.

[0014] Preferably, the rotary disassembly assembly further includes a second block disposed on the outer wall of the protective cover, a second rod slidably connected inside the second block, and a toothed block welded to one end of the second rod, the toothed block meshing with a gear.

[0015] By adopting the above technical solution, structural positioning can be achieved through the interlocking of structures.

[0016] Preferably, the rotary disassembly assembly further includes a second spring sleeved on the second rod.

[0017] By adopting the above technical solution, the toothed block on one side can be squeezed and pushed to move by its own elasticity.

[0018] In summary, this application includes at least one beneficial effect: by providing a shielding and protection component, a rotating disassembly component, and a transparent black glass, the transparent black glass can weaken the generated strong light, thereby allowing personnel to observe the welding status inside the equipment from the outside. Since laser welding generates high temperatures that reduce the quality of the transparent black glass, the rotating disassembly component allows for rapid replacement of the transparent black glass without the aid of external tools. Furthermore, the shielding and protection component can block the observation hole, allowing the operation inside the welding box to be completed without shutting down during the replacement of the transparent black glass. Attached Figure Description

[0019] Figure 1 This is a three-dimensional frontal structural diagram of this application;

[0020] Figure 2This is a three-dimensional structural diagram of the shielding and protection component and the rotating disassembly component of this application;

[0021] Figure 3 This is a three-dimensional structural diagram of the transparent black baffle and the No. 1 handle of this application;

[0022] Figure 4 For the purposes of this application Figure 2 A magnified view of the three-dimensional structure at point A.

[0023] In the diagram: 1. Welding box; 2. Placement platform; 3. Shielding and protection assembly; 301. Protective cover; 302. Observation hole; 303. Slide groove; 304. Transparent black baffle; 305. Handle No. 1; 306. Block No. 1; 307. Rod No. 1; 308. Locking block; 309. Spring No. 1; 4. Rotary disassembly assembly; 401. Connecting shaft; 402. Handle No. 2; 403. Gear; 404. U-shaped block; 405. Block No. 2; 406. Rod No. 2; 407. Gear block; 408. Spring No. 2; 5. Transparent black glass. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] The following is in conjunction with the appendix Figure 1-4 The embodiments of this application will be described in further detail.

[0026] Example 1

[0027] Please see Figures 1-4 This embodiment provides a technical solution: a surface mount inductor coil winding machine welding device, comprising: a welding box 1, a placement table 2, a shielding and protection component 3, a rotation and disassembly component 4, and a transparent black glass 5;

[0028] The main body of the welding device includes a welding box 1 and a placement platform 2 located in the center of the welding box 1. The welding box 1 uses a high-speed laser welding module, which achieves welding of inductor coil leads and pads by precisely controlling parameters such as laser energy, time, and focus. Laser welding has advantages such as high energy density, fast welding speed, and small heat-affected zone, which can ensure the quality and precision of welding. The above is the existing technology and will not be described in detail below.

[0029] The shielding and protection components 3 are disposed on both sides of the outside of the welding box 1. The shielding and protection components 3 include a protective cover 301 that is rotatably connected to the outside of the welding box 1 by a hinge, an observation hole 302 opened on the protective cover 301, a sliding groove 303 disposed on the inner wall of the observation hole 302 and a transparent black baffle 304 slidably connected in the sliding groove 303, a first handle 305 fixed on the outer wall of the transparent black baffle 304, a first block 306 disposed on the outer wall of the protective cover 301, a first rod 307 slidably connected in the first block 306, a locking block 308 welded to one end of the first rod 307 and a first spring 309 sleeved on the first rod 307.

[0030] Place the parts on the placement platform 2, then start the welding equipment inside the welding box 1 to weld the parts on the placement platform 2. Before welding, the shielding and protection component 3 can block the strong light generated during welding through the transparent glass 5. The rotating and disassembly component 4 can be used to quickly rotate and disassemble the transparent glass 5 when it needs to be replaced due to aging caused by the high temperature generated during welding.

[0031] The transparent glass 5 inside the observation hole 302 of the protective cover 301 allows personnel to observe the welding status inside the protective cover 301 from the outside. When it is necessary to disassemble and replace the transparent glass 5 by rotating the disassembly assembly 4, the observation hole 302 is temporarily blocked by holding the first handle 305 to drive the transparent baffle 304 in the slide groove 303. At this time, the first handle 305 is limited by the locking block 308. The locking block 308 is squeezed by the first spring 309, so that the locking block 308 can achieve stable displacement on the first block 306 through the first rod 307, thereby achieving the positioning of the first handle 305.

[0032] Example 2

[0033] Please see Figures 1-4 This embodiment provides a technical solution: a surface mount inductor coil winding machine welding device, including: a connecting shaft 401, a second handle 402, a gear 403, a U-shaped block 404, a second block 405, a second rod 406, a toothed block 407, and a second spring 408;

[0034] The rotating disassembly assembly 4 is installed on the outer wall of the protective cover 301. The rotating disassembly assembly 4 includes a connecting shaft 401 rotatably connected inside the observation hole 302, a second handle 402 installed at one end of the connecting shaft 401, a U-shaped block 404 fixed on the connecting shaft 401, a gear 403 welded on the connecting shaft 401, a second block 405 installed on the outer wall of the protective cover 301, a second rod 406 slidably connected inside the second block 405, a toothed block 407 welded to one end of the second rod 406, the toothed block 407 meshing with the gear 403, a second spring 408 sleeved on the second rod 406, and a transparent black glass 5 locked inside the U-shaped block 404.

[0035] Insert the transparent glass 5 into the U-shaped block 404. Then, rotate the second handle 402 by hand. The structure connected by the connecting shaft 401 can achieve synchronous angle changes. At this time, the transparent glass 5 can change the rotation angle from inside the observation hole 302 of the protective cover 301. When the connecting shaft 401 is rotated to the specified angle, the gear 403 meshes with the toothed block 407. Because the toothed block 407 is squeezed by the second spring 408, the toothed block 407 can achieve stable sliding displacement inside the second block 405 through the second rod 406, thus achieving effective stability during the meshing process.

[0036] The implementation principle of the surface mount inductor coil winding and welding device of this application is as follows:

[0037] First, place the parts on the placement platform 2. Then, start the welding equipment inside the welding box 1 to weld the parts on the placement platform 2. Before welding, the shielding and protection component 3 can block the strong light generated during welding through the transparent glass 5. The rotating and disassembly component 4 can be used to quickly rotate and disassemble the transparent glass 5 when it needs to be replaced due to aging caused by the high temperature generated during welding.

[0038] Next, insert the transparent glass 5 into the U-shaped block 404. Then, rotate the second handle 402 by hand. The structure connected by the connecting shaft 401 can achieve synchronous angle changes. At this time, the transparent glass 5 can change the rotation angle from inside the observation hole 302 of the protective cover 301. When the connecting shaft 401 is rotated to the specified angle, the gear 403 meshes with the toothed block 407. Because the toothed block 407 is squeezed by the second spring 408, the toothed block 407 can achieve stable sliding displacement inside the second block 405 through the second rod 406, thus achieving effective stability during the meshing process.

[0039] Finally, the transparent glass 5 inside the observation hole 302 of the protective cover 301 allows personnel to observe the welding status inside the protective cover 301 from the outside. When it is necessary to disassemble and replace the transparent glass 5 by rotating the disassembly assembly 4, the observation hole 302 is temporarily blocked by holding the first handle 305 to drive the transparent baffle 304 in the slide groove 303. At this time, the first handle 305 is limited by the locking block 308. The locking block 308 is squeezed by the first spring 309, so that the locking block 308 can achieve stable displacement on the first block 306 through the first rod 307, thereby achieving the positioning of the first handle 305.

[0040] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A welding device for a surface mount inductor coil winding machine, characterized in that, include: The main body of the welding device includes a welding box (1) and a placement platform (2) located in the center of the welding box (1); The shielding and protection assembly (3) is disposed on both sides of the outside of the welding box (1). The shielding and protection assembly (3) includes a protective cover (301) that is rotatably connected to the outside of the welding box (1) by a hinge, an observation hole (302) opened on the protective cover (301), a sliding groove (303) disposed on the inner wall of the observation hole (302), and a transparent black baffle (304) slidably connected in the sliding groove (303). Rotary disassembly assembly (4), the rotary disassembly assembly (4) is disposed on the outer wall of the protective cover (301), the rotary disassembly assembly (4) includes a connecting shaft (401) rotatably connected inside the observation hole (302), a second handle (402) disposed at one end of the connecting shaft (401), and a U-shaped block (404) fixed on the connecting shaft (401); Transparent black glass (5) is fitted inside the U-shaped block (404).

2. The surface mount inductor winding machine welding device according to claim 1, characterized in that: The shielding and protection assembly (3) also includes a first handle (305) fixed on the outer wall of the transparent black baffle (304).

3. The surface mount inductor winding machine welding device according to claim 2, characterized in that: The shielding and protection assembly (3) further includes a first block (306) disposed on the outer wall of the protective cover (301), a first rod (307) slidably connected in the first block (306), a locking block (308) welded to one end of the first rod (307), and a first spring (309) sleeved on the first rod (307).

4. The surface mount inductor winding machine welding device according to claim 1, characterized in that: The rotary disassembly assembly (4) also includes a gear (403) welded to the connecting shaft (401).

5. The surface mount inductor winding machine welding device according to claim 4, characterized in that: The rotary disassembly assembly (4) also includes a second block (405) disposed on the outer wall of the protective cover (301), a second rod (406) slidably connected in the second block (405), and a toothed block (407) welded to one end of the second rod (406), wherein the toothed block (407) meshes with the gear (403).

6. The surface mount inductor winding machine welding device according to claim 5, characterized in that: The rotary disassembly assembly (4) also includes a second spring (408) sleeved on the second rod (406).

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