A cylinder block sliding table type plug press machine

Abstract

This utility model discloses a cylinder slide-table type plug pressing machine. The slide is mounted on a base via a slide-table moving mechanism, and a support frame is mounted on the base. Several first plug pressing mechanisms are arranged on the upper side of the slide, and a cylinder placement plate is arranged in the middle of the slide. A lifting mechanism is mounted on the support frame, and the lower part of the lifting mechanism is connected to a mounting frame. Several second plug pressing mechanisms are installed on the side of the mounting frame. The beneficial effects of this utility model are: By setting up a slide-table moving mechanism and a lifting mechanism, the position adjustment of the slide and the mounting frame is realized, allowing the first and second plug pressing mechanisms to press plugs at different positions on the cylinder without repeated cylinder position adjustments, thus improving pressing efficiency. The guide rod and guide sleeve ensure the stability of the mounting frame's lifting and lowering. The limit switch and limit plate improve the safety and reliability of the equipment. The cooperation of the slide rail and slider makes the slide move more smoothly.

Description

Technical Field

[0001] This utility model relates to the field of engine cylinder block processing technology, and in particular to a cylinder block slide-type plug press-fitting machine. Background Technology

[0002] In the cylinder block manufacturing process, the press-fitting of the plug is a crucial step. Traditional cylinder block plug press-fitting equipment often suffers from complex structures, low press-fitting efficiency, and low positioning accuracy, making it difficult to meet the high-efficiency and precise production demands of modern industry. Furthermore, when press-fitting plugs at different locations on the cylinder block, traditional equipment may require multiple adjustments to the cylinder block position or replacement of the press-fitting mechanism, resulting in low production efficiency and increased production costs.

[0003] Therefore, it is necessary to propose a cylinder block sliding table type plug press machine to address the above technical solutions. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model proposes a cylinder slide-table type plug pressing machine.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A cylinder block sliding table type cap pressing machine includes a base, a sliding table, a sliding table moving mechanism, a support frame, a lifting mechanism, a first cap pressing mechanism, a second cap pressing mechanism, and a mounting frame. The sliding table is mounted on the base via the sliding table moving mechanism, and the support frame is mounted on the base. Several first cap pressing mechanisms are arranged on the upper side of the sliding table, and a cylinder block placement plate is arranged at the center of the sliding table. The lifting mechanism is mounted on the support frame, and its lower part is connected to the mounting frame. Several second cap pressing mechanisms are mounted on the side of the mounting frame.

[0007] Preferably, the first plug pressing mechanism includes a first cylinder and a first plug pressing head, and the output end of the first cylinder is fixed to the first plug pressing head.

[0008] Preferably, the second plug pressing mechanism includes a second cylinder and a second plug pressing head, with the output end of the second cylinder fixed to the second plug pressing head.

[0009] Preferably, the lifting mechanism includes a third cylinder, the output end of which is fixed to the mounting bracket.

[0010] Preferably, a plurality of guide rods and guide sleeves are provided between the mounting frame and the upper part of the support frame, wherein the guide sleeves are fixed on the support frame and the guide rods are inserted into the guide sleeves.

[0011] A limiting plate is connected between two adjacent guide rods.

[0012] Preferably, the sliding table moving mechanism includes a drive cylinder, a slide rail, and a slider. Two slide rails are installed on the base at intervals. The sliding table is slidably connected to the slide rails via the slider. The drive cylinder is installed on one side of the base, and the output end of the drive cylinder is fixed to the sliding table.

[0013] Preferably, a limit switch is provided on one side of the base, and support feet are provided on all four corners of the base.

[0014] The beneficial effects of this utility model are as follows: By setting up a sliding table moving mechanism and a lifting mechanism, this utility model realizes the position adjustment of the sliding table and the mounting bracket, enabling the first and second plug pressing mechanisms to press plugs at different positions on the cylinder body without having to adjust the cylinder body position multiple times, thus improving pressing efficiency. The setting of guide rods and guide sleeves ensures the stability of the lifting and lowering of the mounting bracket. The setting of limit switches and limit plates improves the safety and reliability of the equipment. The cooperation of slide rails and sliders makes the sliding table move more smoothly, ensuring pressing accuracy. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figures 1 to 2 This is a schematic diagram of the structure of this utility model;

[0017] Figure 3 and Figure 4 This is a structural diagram showing the connection between the base and the slide of this utility model;

[0018] Figure 5 and Figure 6 This is a structural diagram showing the connection between the lifting mechanism and the mounting frame of this utility model;

[0019] Figure 7 and Figure 8 This is a schematic diagram of the cylinder plug press-fitting of this utility model.

[0020] The attached figures are labeled as follows: 1. Base; 2. Slide table; 3. Slide table moving mechanism; 4. Support frame; 5. Lifting mechanism; 6. First cap pressing mechanism; 7. Second cap pressing mechanism; 8. Mounting frame; 9. Cylinder body placement plate; 10. Guide rod; 11. Guide sleeve; 12. Limit plate; 13. Limit switch; 14. Support foot; 15. Cylinder body; 61. First cylinder; 62. First cap pressing head; 71. Second cylinder; 72. Second cap pressing head; 51. Third cylinder; 31. Drive cylinder; 32. Slide rail; 33. Slider. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.

[0025] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.

[0026] A cylinder block sliding table type plug pressing machine includes a base 1, a sliding table 2, a sliding table moving mechanism 3, a support frame 4, a lifting mechanism 5, a first plug pressing mechanism 6, a second plug pressing mechanism 7, and a mounting frame 8. The sliding table 2 is mounted on the base 1 via the sliding table moving mechanism 3, and the support frame 4 is mounted on the base 1. Several first plug pressing mechanisms 6 are arranged on the upper side of the sliding table 2. A cylinder block placement plate 9 is arranged in the middle of the sliding table 2. The lifting mechanism 5 is mounted on the support frame 4, and the lower part of the lifting mechanism 5 is connected to the mounting frame 8. Several second plug pressing mechanisms 7 are mounted on the side of the mounting frame 8.

[0027] The position of the slide table 2 is adjusted by the slide table moving mechanism 3. Together with the first plug pressing mechanism 6 set on the slide table 2 and the second plug pressing mechanism 7 driven by the lifting mechanism 5, plugs at different positions of the cylinder can be pressed without adjusting the position of the cylinder multiple times, which significantly improves the pressing efficiency. At the same time, the clear division of labor and mutual cooperation of each mechanism ensures the orderly progress of the pressing process and lays the foundation for achieving precise pressing.

[0028] Furthermore, the first cap pressing mechanism 6 includes a first cylinder 61 and a first cap pressing head 62, with the output end of the first cylinder 61 fixed to the first cap pressing head 62. The advantages of adopting the above technical solution are: the first cylinder 61, as a power source, has the characteristics of fast response speed and stable output force, enabling it to quickly and stably push the first cap pressing head 62 to press the cap onto the corresponding position on the cylinder body, thus improving the pressing efficiency and accuracy of the side cap.

[0029] Furthermore, the second cap pressing mechanism 7 includes a second cylinder 71 and a second cap pressing head 72, with the output end of the second cylinder 71 fixed to the second cap pressing head 72. The advantages of this technical solution are: utilizing the characteristics of the cylinder, after the mounting bracket 8 is adjusted to a suitable position, the pressing of the cap above the cylinder or at other corresponding positions can be completed efficiently and accurately, working in conjunction with the first cap pressing mechanism 6 to further improve the overall pressing efficiency. Furthermore, the lifting mechanism 5 includes a third cylinder 51, with the output end of the third cylinder 51 fixed to the mounting bracket 8.

[0030] The above technical solution has the following advantages: The lifting mechanism 5 adopts a third cylinder 51, which can accurately control the lifting of the mounting frame 8, thereby flexibly adjusting the height of the second plug pressing mechanism 7 to adapt to the pressing requirements of plugs at different height positions, enhancing the adaptability of the equipment to cylinders of different specifications, and expanding the application range of the equipment.

[0031] Furthermore, a plurality of guide rods 10 and guide sleeves 11 are provided between the mounting frame 8 and the upper part of the support frame 4. The guide sleeves 11 are fixed on the support frame 4, and the guide rods 10 are inserted into the guide sleeves 11.

[0032] The above technical solution has the following advantages: the guide rod 10 and guide sleeve 11 provided between the mounting frame 8 and the upper part of the support frame 4 provide stable guidance for the lifting and lowering of the mounting frame 8, effectively reducing the shaking during the lifting and lowering process of the mounting frame 8, ensuring the positional accuracy of the second plug pressing mechanism 7 during pressing, and thus improving the accuracy and stability of plug pressing. A limiting plate 12 connects two adjacent guide rods 10.

[0033] The above technical solution has the following advantages: the limiting plate 12 restricts the movement range of the guide rod 10, prevents the mounting frame 8 from rising and falling excessively, avoids equipment damage or pressing accidents caused by the uncontrolled rise and fall of the mounting frame 8, plays an important safety protection role, and improves the safety and reliability of equipment operation.

[0034] Furthermore, the sliding table moving mechanism 3 includes a drive cylinder 31, a slide rail 32, and a slider 33. Two slide rails 32 are installed on the base 1 at intervals. The sliding table 2 is slidably connected to the slide rails 32 through the slider 33. The drive cylinder 31 is installed on one side of the base 1, and the output end of the drive cylinder 31 is fixed to the sliding table 2.

[0035] The above technical solution has the following advantages: the sliding connection between the slide rail 32 and the slider 33 makes the slide table 2 move more smoothly and steadily, and the drive cylinder 31 can provide a stable driving force to ensure that the slide table 2 moves accurately to the designated position, so that the cylinder body accurately corresponds to the first plug pressing mechanism 6, ensuring the accuracy of the pressing position and improving the pressing precision; at the same time, the structure is simple and easy to maintain and repair.

[0036] Furthermore, a limit switch 13 is provided on another side of the base 1, and support feet 14 are provided on all four corners of the base 1.

[0037] The above technical solution has the following advantages: the limit switch 13 on the side of the base 1 restricts the movement range of the slide table 2, preventing the slide table 2 from sliding off the slide rail 32 and causing equipment failure or safety hazards; the support feet 14 at the four corners of the base 1 improve the stability of the equipment, reduce the vibration during operation, and provide a stable foundation for the normal operation and precise pressing of the equipment.

[0038] The beneficial effects of this utility model are as follows: By setting up a sliding table moving mechanism 3 and a lifting mechanism 5, this utility model realizes the position adjustment of the sliding table 2 and the mounting frame 8, so that the first plug pressing mechanism 6 and the second plug pressing mechanism 7 can press the plugs at different positions of the cylinder body without having to adjust the position of the cylinder body multiple times, thus improving the pressing efficiency. The setting of the guide rod 10 and the guide sleeve 11 ensures the stability of the lifting of the mounting frame 8. The setting of the limit switch 13 and the limit plate 12 improves the safety and reliability of the equipment. The cooperation of the slide rail 32 and the slider 33 makes the movement of the sliding table 2 more stable and ensures the pressing accuracy.

[0039] Working Principle: In actual operation, the cylinder body is first placed on the cylinder body mounting plate 9. The position of the slide table 2 is adjusted by the slide table moving mechanism 3 so that the position on the side of the cylinder body where the plug needs to be pressed is aligned with the first plug pressing mechanism 6. The first cylinder 61 then actuates to press the side plug. Then, the height of the mounting bracket 8 is adjusted by the lifting mechanism 5 so that the second plug pressing mechanism 7 is aligned with the plug mounting hole on the top of the cylinder body 15 or at another location. The second cylinder 71 then actuates to press the corresponding plug. Throughout the process, the slide table moving mechanism 3 and the lifting mechanism 5 work together to achieve efficient and precise pressing of plugs at different positions on the cylinder body.

[0040] The cylinder body 15, to be fitted with a plug, is placed on the cylinder body placement plate 9 in the middle of the slide table 2. At this time, the cylinder body is in the working area of ​​the press machine, ready for subsequent press operation. At the same time, all mechanisms of the equipment are in the initial state, and safety devices such as limit switches 13 and limit plates 12 are also in place to ensure the safe operation of the equipment.

[0041] Side cap pressing: The slide table moving mechanism 3 is activated, and the drive cylinder 31 on the side of the base 1 begins to work. Its piston rod extends and retracts, causing the slide table 2 to slide on the slide rail 32. Through the sliding connection between the slider 33 and the slide rail 32, the slide table 2 moves smoothly until the position on the side of the cylinder body where the cap needs to be pressed is accurately aligned with the first cap pressing mechanism 6 on the upper side of the slide table 2. Once the position is adjusted, the first cylinder 61 begins to operate, its output end pushing the first cap pressing head 62 downwards, using a stable and rapid force to precisely press the cap onto the corresponding position on the side of the cylinder body, completing the cylinder body side cap pressing operation.

[0042] Top or other position plug pressing: After the side plug is pressed, the lifting mechanism 5 is activated. The third cylinder 51 mounted on the support frame 4 starts working, and its output end drives the mounting frame 8 to move up and down along the guide rod 10. The cooperation between the guide rod 10 and the guide sleeve 11 provides stable guidance for the lifting of the mounting frame 8, reduces swaying, and ensures that the mounting frame 8 can be accurately lifted to the appropriate height. When the mounting frame 8 reaches the designated height, and the second plug pressing mechanism 7 on the side of the mounting frame 8 is aligned with the top of the cylinder or other positions where plugs need to be pressed, the second cylinder 71 is activated, driving the second plug pressing head 72 to move downward, efficiently and accurately pressing the plug at the corresponding position onto the cylinder. During this process, the limiting plate 12 between adjacent guide rods 10 plays a role in limiting the range of motion of the guide rods 10, preventing the mounting frame 8 from excessively lifting and lowering, and ensuring the safe operation of the equipment.

[0043] Through the coordinated operation of the sliding table moving mechanism 3 and the lifting mechanism 5, and the successive actions of the first plug pressing mechanism 6 and the second plug pressing mechanism 7, the plugs at different positions on the cylinder body are all pressed in. At this time, each mechanism of the equipment returns to its initial state, waiting for the pressing operation of the next cylinder body. The whole process is efficient and orderly, achieving precise pressing of plugs at different positions on the cylinder body.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cylinder slide-table type plug pressing machine, characterized in that: The system includes a base (1), a slide (2), a slide moving mechanism (3), a support frame (4), a lifting mechanism (5), a first cap pressing mechanism (6), a second cap pressing mechanism (7), and a mounting frame (8). The slide (2) is mounted on the base (1) via the slide moving mechanism (3). The support frame (4) is mounted on the base (1). Several first cap pressing mechanisms (6) are provided on the upper side of the slide (2). A cylinder placement plate (9) is provided in the middle position of the slide (2). The lifting mechanism (5) is mounted on the support frame (4). The lower part of the lifting mechanism (5) is connected to the mounting frame (8). Several second cap pressing mechanisms (7) are installed on the side of the mounting frame (8).

2. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: The first plug pressing mechanism (6) includes a first cylinder (61) and a first plug pressing head (62), and the output end of the first cylinder (61) is fixed to the first plug pressing head (62).

3. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: The second plug pressing mechanism (7) includes a second cylinder (71) and a second plug pressing head (72), and the output end of the second cylinder (71) is fixed to the second plug pressing head (72).

4. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: The lifting mechanism (5) includes a third cylinder (51), the output end of which is fixed to the mounting bracket (8).

5. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: Multiple guide rods (10) and guide sleeves (11) are provided between the mounting frame (8) and the upper part of the support frame (4). The guide sleeves (11) are fixed on the support frame (4), and the guide rods (10) are inserted into the guide sleeves (11).

6. The cylinder slide-type plug press-fitting machine as described in claim 5, characterized in that: A limiting plate (12) is connected between two adjacent guide rods (10).

7. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: The sliding table moving mechanism (3) includes a drive cylinder (31), a slide rail (32) and a slider (33). Two slide rails (32) are installed on the base (1) at intervals. The sliding table (2) is slidably connected to the slide rails (32) through the slider (33). The drive cylinder (31) is installed on one side of the base (1), and the output end of the drive cylinder (31) is fixed to the sliding table (2).

8. The cylinder slide-type plug press-fitting machine as described in claim 1, characterized in that: The base (1) has a limit switch (13) on one side and a support foot (14) on each of the four corners.

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