Modularly integrated UV curing equipment vehicle body

Abstract

This utility model discloses a modularly integrated ultraviolet curing equipment vehicle body, including a first compartment, a second compartment, and two doors. The first compartment houses a generator and two roller shutter doors. The lower ends of the first and second compartments are equipped with a connecting mechanism for connecting to the transport vehicle frame. The connecting mechanism includes multiple connectors fixedly connected to the side walls of the first and second compartments. Multiple lifting lugs are fixedly connected to the upper end of the first compartment. This utility model, with its connecting mechanism, modular design of the two compartments, and detachable structure of each component, effectively solves the drawbacks of traditional single-compartment modification vehicles, such as inconvenient maintenance and inability to quickly replace equipment. The generator is integrated separately in the first compartment, facilitating generator maintenance and operation, and allowing for rapid replacement of the generator module by changing the first compartment, thus shortening equipment downtime.

Description

Technical Field

[0001] This utility model relates to the field of pipeline repair technology, and in particular to a modular integrated ultraviolet curing equipment cabin. Background Technology

[0002] The vehicle body of the UV curing equipment is the core carrier in the field of trenchless repair of municipal pipelines. Its core function is to integrate various equipment required for UV curing repair (such as generators, curing hosts, light chains, blowers, etc.), provide a stable storage, protection and operation support environment for the equipment, and adapt to the mobility requirements of transport vehicles to ensure that the repair operation can be flexibly transferred. It is a key component to ensure the efficient implementation of UV curing repair technology.

[0003] Traditional UV curing equipment cabins are mostly converted from single compartments of existing transport vehicles. Core equipment such as generators, curing machines, blowers, and storage cabinets are integrated haphazardly in the same compartment, and the equipment layout lacks zoning planning. Although some traditional cabins have maintenance doors on the left and right sides of the generator, the operating space in the front and rear directions of the generator is extremely cramped due to the limited space structure of the single compartment. Maintenance personnel have difficulty operating tools, resulting in a significant increase in the daily maintenance and troubleshooting time of the generator. In order to solve the above problems, this utility model proposes a modular integrated UV curing equipment cabin. Utility Model Content

[0004] The main purpose of this invention is to provide a modularly integrated vehicle body for ultraviolet curing equipment, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] The modular integrated UV curing equipment cabin includes a first compartment, a second compartment, and two doors. The first compartment contains a generator and two roller shutter doors. The lower ends of the first and second compartments are equipped with a connecting mechanism for connecting to the frame of a transport vehicle. The connecting mechanism includes multiple connectors fixedly connected to the side walls of the first and second compartments. The upper end of the first compartment is fixedly connected with multiple lifting lugs. The second compartment contains a heat insulation board, two placement boards, and a light chain placement shelf. Storage cabinets are fixedly connected to the side walls of the heat insulation board. The upper ends of the two placement boards are respectively equipped with a curing host and a blower. Two fixing blocks are fixedly connected to the side walls of the second compartment. A first bolt is passed through the side wall of each fixing block, and a nut is provided on the first bolt. The second compartment is equipped with a sealing mechanism for sealing the cabin.

[0007] Preferably, the sealing mechanism includes an installation plate disposed in the second compartment, a sealing plate rotatably connected to the side wall of the installation plate, two mounting components fixedly connected to the lower end of the installation plate, and a hydraulic cylinder rotatably connected to the side wall of the mounting component.

[0008] Preferably, both inner walls of the second carriage are fixedly connected with vertical plates, and multiple third bolts are provided through the side wall of the mounting plate.

[0009] Preferably, the upper end of the light chain placement shelf is fixedly connected to multiple support blocks, the lower end of the placement plate is provided with multiple traveling wheels, and the upper end of the placement plate is provided with multiple second bolts.

[0010] Preferably, a mounting frame is fixedly connected to the side wall of the first carriage, and multiple connecting plates are fixedly connected to the side wall of the mounting frame, with multiple third bolts passing through the upper end of the connecting plates.

[0011] Preferably, a sealing frame is fixedly connected to the side wall of the mounting frame, and the traveling wheel is a locking universal wheel.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This device is equipped with a connection mechanism. Through the modular design of the double carriages and the detachable structure of each component, it effectively solves the drawbacks of traditional single-carriage modification, such as inconvenient maintenance and inability to quickly replace equipment. The generator is integrated separately in the first carriage, which not only facilitates the maintenance and operation of the generator, but also allows for quick replacement of the power generation module by replacing the first carriage, thus shortening the equipment downtime.

[0014] 2. This device is equipped with a sealing mechanism. The sealing plate can be positioned between the curing host and the door under the drive of a hydraulic cylinder, providing physical protection for the curing host and preventing collisions with the equipment or contact with external impurities when the door is opened or closed.

[0015] 3. This device is equipped with wheels and support blocks to enable the curing machine module and blower module to switch between "moving" and "fixed" states. Locking the wheels during operation ensures equipment stability, while unlocking them allows the placement plate to be pushed out of the chamber for replacement. Combined with the unloading platform, the equipment can be quickly loaded and unloaded, solving the drawbacks of traditional equipment that is difficult to replace due to fixed installation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the modular integrated ultraviolet curing equipment cabin body proposed in this utility model.

[0017] Figure 2 This is a side view of the modular integrated ultraviolet curing equipment vehicle body proposed in this utility model;

[0018] Figure 3This is a cross-sectional view of the modular integrated ultraviolet curing equipment vehicle body proposed in this utility model;

[0019] Figure 4 for Figure 3 Top view;

[0020] Figure 5 for Figure 3 A sectional view;

[0021] Figure 6 for Figure 3 Side view.

[0022] In the diagram: 1 First carriage, 2 Mounting frame, 3 Second carriage, 4 Roller shutter door, 5 Generator, 6 Connector, 7 Mounting plate, 8 Sealing plate, 9 Carriage door, 10 Sealing frame, 11 Connecting plate, 12 Thermal insulation board, 13 Storage cabinet, 14 Curing host, 15 Blower, 16 Placement plate, 17 Light chain placement shelf, 18 Vertical plate, 19 Fixing block, 20 First bolt, 21 Second bolt, 22 Support block, 23 Traveling wheel, 24 Hydraulic cylinder, 25 Mounting component. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figure 1-6 As shown, the modular integrated UV curing equipment vehicle body includes a first compartment 1, a second compartment 3, and two doors 9 (the connection between the second compartment 3 and the two doors 9 is existing technology, so it will not be described in detail). The first compartment 1 is equipped with a generator 5 and two roller shutter doors 4. The roller shutter doors 4, the light chain placement shelf 17 (which stores light chains inside), the storage cabinet 13, the curing host 14, and the blower 15 are all existing UV curing vehicle components.

[0025] The lower ends of the first carriage 1 and the second carriage 3 are provided with a connecting mechanism for connecting the frame of the transport vehicle. The connecting mechanism includes multiple connectors 6 fixedly connected to the side walls of the first carriage 1 and the second carriage 3. Multiple lifting lugs are fixedly connected to the upper end of the first carriage 1. The second carriage 3 is provided with a heat insulation board 12, two placement boards 16 and a light chain placement shelf 17. A storage cabinet 13 is fixedly connected to the side wall of the heat insulation board 12. A curing host 14 and a blower 15 are respectively installed on the upper end of the two placement boards 16. Two fixing blocks 19 are fixedly connected to both side walls of the second carriage 3. A first bolt 20 is provided through the side wall of the fixing block 19. A nut is provided on the first bolt 20. Sealing strips are provided on the splicing surfaces of the first carriage 1 and the second carriage 3. The sealing strips are not shown in the figure.

[0026] The second carriage 3 is equipped with a sealing mechanism for sealing the compartment. The sealing mechanism includes an installation plate 7 installed in the second carriage 3. A sealing plate 8 is rotatably connected to the side wall of the installation plate 7. Two mounting parts 25 are fixedly connected to the lower end of the installation plate 7. A hydraulic cylinder 24 is rotatably connected to the side wall of the mounting part 25. The output end of the hydraulic cylinder 24 is hinged to the lower end of the sealing plate 8 (connected to the rotating shaft through a connecting assembly).

[0027] In this utility model, vertical plates 18 are fixedly connected to both inner walls of the second carriage 3, and multiple third bolts are provided through the side wall of the mounting plate 7. The third bolts pass through the side wall of the vertical plate 18 and the second carriage 3 and are threadedly connected to them, so that the sealing mechanism module can be replaced separately.

[0028] In this utility model, multiple support blocks 22 are fixedly connected to the upper end of the light chain placement shelf 17, and multiple traveling wheels 23 are provided at the lower end of the placement plate 16. Multiple second bolts 21 are provided through the upper end of the placement plate 16. The placement plate 16 can be moved by the multiple traveling wheels 23. When the curing host 14 and the blower 15 need to be replaced, they can be moved out of the cabin by the traveling wheels 23 (when replacing, there is a special unloading platform near the vehicle, and the height of the platform is the same as the height of the light chain placement shelf 17), so that the curing module and the blower module can be replaced separately.

[0029] In this utility model, a mounting frame 2 is fixedly connected to the side wall of the first carriage 1, and multiple connecting plates 11 are fixedly connected to the side wall of the mounting frame 2. Multiple third bolts are provided through the upper end of the connecting plates 11, and the third bolts pass through the upper end of the second carriage 3, so that the connection between the first carriage 1 and the second carriage 3 is tighter.

[0030] In this utility model, a sealing frame 10 is fixedly connected to the side wall of the mounting frame 2. The sealing frame 10 is used to cover the connection between the first carriage 1 and the second carriage 3 to reduce the entry of rainwater and dust. The traveling wheel 23 is a locking universal wheel.

[0031] In the initial state, multiple connectors 6 are connected to the frame of the transport vehicle by multiple bolts and nuts.

[0032] When the generator 5 needs maintenance or replacement, first remove the third bolt on the top connecting plate 11 of the first carriage 1 and the second carriage 3, then remove the bolts and nuts connecting the lower connecting piece 6 of the first carriage 1 to the frame of the transport vehicle. With the lifting lugs on the upper end of the first carriage 1 and the lifting equipment, the first carriage 1 can be completely removed from the transport vehicle. At this time, the generator 5 inside the first carriage 1 can be maintained directly without contacting the working equipment inside the second carriage 3, thus avoiding interference with other equipment during maintenance. If the generator 5 has a serious malfunction and needs to be quickly restored to operation, the spare first carriage 1 (with the generator 5 pre-installed) can be directly replaced. It can then be re-fixed to the connecting plate 11 through the connecting piece 6, thus enabling the equipment vehicle to be quickly put into operation.

[0033] When the storage module (insulation panel 12 and storage cabinet 13) needs to be replaced or maintained, since the insulation panel 12 and the inner wall of the second compartment 3 are detachably connected (such as bolted), only the corresponding fixing structure needs to be removed to take out the insulation panel 12 and storage cabinet 13 as a whole, replace them and fix them again. There is no need to disassemble other equipment in the second compartment 3, which greatly improves maintenance efficiency.

[0034] After the equipment is used, the curing host 14 in the second compartment 3 needs to be protected. At this time, the sealing mechanism is activated: the output end of the hydraulic cylinder 24 is controlled to retract. Since one end of the hydraulic cylinder 24 is rotatably connected to the mounting plate 7 through the mounting part 25, and the other end is hinged to the lower end of the sealing plate 8, the retraction of the hydraulic cylinder 24 will drive the sealing plate 8 to rotate around the rotatable connection point between it and the mounting plate 7 until the sealing plate 8 is completely blocked between the curing host 14 and the compartment door 9. At this time, the sealing plate 8 can isolate the risk of collision when the compartment door 9 is opened and closed, and at the same time prevent external dust and moisture from directly contacting the curing host 14, providing a stable storage and protection environment for the curing host 14. If the curing host 14 needs to be used again, it is only necessary to control the output end of the hydraulic cylinder 24 to extend, which can push the sealing plate 8 to rotate and open, making the operation convenient.

[0035] When the curing host 14 or blower 15 malfunctions and needs to be replaced, first remove the second bolt 21 at the top of the placement plate 16 to release the fixed constraint between the equipment and the placement plate 16. Then unlock the locking function of the traveling wheels 23 and push the placement plate 16 (with the curing host 14 or blower 15 installed at the top) along the floor inside the second carriage 3 until the placement plate 16 is moved out of the carriage and overlapped on the external unloading platform (the height of the unloading platform is the same as the height of the light chain placement partition 17 to ensure that the placement plate 16 moves smoothly). After removing the faulty equipment from the placement plate 16, install the spare curing host 14 or blower 15, and then push the placement plate 16 back to the preset position inside the second carriage 3. Lock the traveling wheels 23 and tighten the second bolt 21 to fix the equipment. The replacement can be completed. The whole process does not require large hoisting equipment and can be operated by a single person, achieving rapid equipment adaptation.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A modularly integrated ultraviolet curing equipment cabin, comprising a first compartment (1), a second compartment (3), and two doors (9), characterized in that, The first compartment (1) is equipped with a generator (5) and two roller shutter doors (4). The lower ends of the first compartment (1) and the second compartment (3) are equipped with a connecting mechanism for connecting the frame of the transport vehicle. The connecting mechanism includes multiple connectors (6) fixedly connected to the side walls of the first compartment (1) and the second compartment (3). The upper end of the first compartment (1) is fixedly connected with multiple lifting lugs. The second compartment (3) is equipped with a heat insulation board (12), two placement boards (16) and a light chain placement shelf (17). The side wall of the heat insulation board (12) is fixedly connected with a storage cabinet (13). The upper ends of the two placement boards (16) are respectively equipped with a curing host (14) and a blower (15). The side walls of the second compartment (3) are fixedly connected with two fixing blocks (19). The side wall of the fixing block (19) is provided with a first bolt (20). The first bolt (20) is provided with a nut. The second compartment (3) is equipped with a sealing mechanism for sealing the cabin.

2. The modular integrated ultraviolet curing equipment vehicle body according to claim 1, characterized in that, The sealing mechanism includes an installation plate (7) disposed in the second compartment (3), a sealing plate (8) is rotatably connected to the side wall of the installation plate (7), and two mounting parts (25) are fixedly connected to the lower end of the installation plate (7), and a hydraulic cylinder (24) is rotatably connected to the side wall of the mounting part (25).

3. The modular integrated ultraviolet curing equipment vehicle body according to claim 2, characterized in that, The two inner walls of the second carriage (3) are fixedly connected with vertical plates (18), and the side wall of the mounting plate (7) is provided with multiple third bolts.

4. The modular integrated ultraviolet curing equipment vehicle body according to claim 3, characterized in that, The upper end of the lamp chain placement shelf (17) is fixedly connected to multiple support blocks (22), the lower end of the placement plate (16) is provided with multiple walking wheels (23), and the upper end of the placement plate (16) is provided with multiple second bolts (21).

5. The modular integrated ultraviolet curing equipment vehicle body according to claim 4, characterized in that, The first carriage (1) has a mounting frame (2) fixedly connected to its side wall. The mounting frame (2) has multiple connecting plates (11) fixedly connected to its side wall. Multiple third bolts are provided through the upper end of the connecting plates (11).

6. The modular integrated ultraviolet curing equipment vehicle body according to claim 5, characterized in that, The mounting frame (2) has a sealing frame (10) fixedly connected to its side wall, and the traveling wheel (23) is a locking universal wheel.

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