A welded assembly for the side beam of an automobile engine compartment

By introducing components such as energy-absorbing rubber blocks, internally threaded tubes, and energy-absorbing sponges into the side beam assembly of the automotive engine compartment, the problems of insufficient energy absorption performance and connection strength in the existing technology have been solved, achieving better collision energy absorption and occupant safety protection.

CN224427575UActive Publication Date: 2026-06-30NANJING TENGHAI AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING TENGHAI AUTO PARTS CO LTD
Filing Date
2025-09-07
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing automotive engine compartment side beam assemblies are inadequate in terms of energy absorption performance and connection strength, making it difficult to effectively protect occupant safety.

Method used

A welded assembly for the side beam of an automotive engine compartment was designed. By incorporating components such as energy-absorbing rubber blocks, internally threaded tubes, extrusion plates, and energy-absorbing sponges within the side beam body, the deformation of these components absorbs collision energy. When the collision force is too large, the connecting lugs of the reinforcing parts separate to achieve energy absorption and dissipation again, thus protecting the safety of the occupants.

Benefits of technology

It effectively reduces impact kinetic energy and prevents collision force from being directly transmitted to the passenger compartment, thus improving the safety and occupant protection during a car collision.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224427575U_ABST
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Abstract

This utility model discloses a welded assembly for a side beam of an automotive engine compartment, belonging to the field of automotive engine technology. It includes a side beam body, with a reinforcing connecting lug on the side of the side beam body. A side beam reinforcing member is fitted inside the side cavity of the side beam body, and a side beam connecting lug is provided on the side of the side beam reinforcing member. The side beam connecting lug and the reinforcing member connecting lug are connected. An energy-absorbing rubber block is installed on the inner wall of the side beam body. In this utility model, when a collision occurs, the colliding object first contacts the energy-absorbing rubber plate. The energy-absorbing rubber plate, the internally threaded tube, and the extrusion plate transmit the collision force to the energy-absorbing rubber block. The deformation of the energy-absorbing rubber block and the energy-absorbing rubber plate absorbs the collision force. Additionally, the energy-absorbing rubber plate compresses the energy-absorbing sponge inside the side beam reinforcing member, and the deformation of the energy-absorbing sponge absorbs the collision force from the energy-absorbing rubber plate, thereby reducing the kinetic energy of the impact.
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Description

Technical Field

[0001] This utility model relates to the field of automotive engine technology, and more specifically, to a welded assembly of the side beam of an automotive engine compartment. Background Technology

[0002] The engine compartment, located at the front of a car, is typically an enclosed space used to install and protect the engine and its related components. It generally includes the engine, air filter, battery, exhaust system, throttle body, coolant reservoir, relay box, brake booster pump, accelerator cable, windshield washer fluid reservoir, brake fluid reservoir, fuses, and more. Beams are installed on both sides of the engine compartment to support it and prevent damage from impacts.

[0003] A search revealed that utility model patent CN220615964U discloses an engine compartment side beam assembly and a vehicle, comprising: an engine compartment side beam assembly including an engine compartment side beam body, the engine compartment side beam body including an engine compartment side beam wall panel, a first engine compartment side beam side panel and a second engine compartment side beam side panel, the first engine compartment side beam side panel, the second engine compartment side beam side panel and the engine compartment side beam wall panel together forming a rectangular structure with a cross-section open on one side; a side beam reinforcement member, the side beam reinforcement member including a reinforcement member wall panel, a first reinforcement member side panel and a second reinforcement member side panel, the engine compartment side beam wall panel being fitted with the reinforcement member wall panel; a first connecting portion is formed on the first reinforcement member side panel, a second connecting portion is formed on the second reinforcement member side panel, the first connecting portion is connected to the first engine compartment side beam side panel, and the second connecting portion is connected to the second engine compartment side beam side panel. This patent can solve the problem of poor energy absorption performance of engine compartment side beam assemblies in the prior art. However, the aforementioned patent has the following shortcomings: It achieves energy absorption and dissipation by disconnecting the first connecting part from the first engine compartment side beam and the second connecting part from the second engine compartment side beam; when the connecting part and the engine compartment side beam are securely connected, it is inconvenient to disconnect them; when the connecting part and the engine compartment side beam are not securely connected, it affects the connection strength between the engine compartment side beam body and the side beam reinforcement, resulting in poor practicality. Therefore, we propose a welded assembly for automotive engine compartment side beams. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a welded assembly for the side beam of an automobile engine compartment.

[0005] To solve the above problems, this utility model adopts the following technical solution: a welded assembly for an automotive engine compartment side beam, including an engine compartment side beam body, a reinforcing member connecting lug provided on the side of the engine compartment side beam body, a side beam reinforcing member sleeved in the inner cavity of the engine compartment side beam body, a side beam connecting lug provided on the side of the side beam reinforcing member, the side beam connecting lug and the reinforcing member connecting lug being connected, an energy-absorbing rubber block installed on the inner wall of the engine compartment side beam body, and a plurality of first through holes provided on the side beam reinforcing member, the engine compartment side beam... An extrusion plate is provided in the inner cavity of the main body and on the side of the energy-absorbing rubber block. Multiple internally threaded tubes are fixedly connected to the side of the extrusion plate. The ends of the multiple internally threaded tubes extend through the first perforation to the outside of the side beam reinforcement and are fitted with energy-absorbing rubber plates. An energy-absorbing sponge is sleeved in the inner cavity of the side beam reinforcement. Multiple second perforations are provided on the energy-absorbing sponge. The internally threaded tubes pass through the inner cavity of the second perforations. The two sides of the energy-absorbing sponge are respectively attached to the inner side of the energy-absorbing rubber plate and the inner wall of the side beam reinforcement.

[0006] As a preferred embodiment of this utility model, a support block is provided on the bottom surface of the engine compartment side beam body, a first mounting hole is provided on the support block, two engine mount mounting brackets are fixedly connected to the inner cavity of the side beam reinforcement, two second mounting holes are provided at the bottom of the side beam reinforcement, and a mounting threaded hole is provided on the bottom surface of the engine mount mounting bracket. The mounting threaded hole, the second mounting hole and the first mounting hole are arranged concentrically.

[0007] As a preferred embodiment of this utility model, a reinforcing support plate is provided at one end of the inner cavity of the cabin side beam body, and reinforcing ribs are provided on the outer side of the cabin side beam body.

[0008] As a preferred embodiment of this utility model, the outer side of the cabin side beam body is provided with a plurality of tension threaded holes, the energy-absorbing rubber block is provided with a plurality of first stepped holes, and the inner cavity of the plurality of first stepped holes is fitted with a first bolt, the end of the first bolt being threaded into the inner cavity of the tension threaded hole.

[0009] As a preferred embodiment of this utility model, the energy-absorbing rubber plate is provided with a plurality of second stepped holes, and a second bolt is fitted into the inner cavity of each of the plurality of second stepped holes, the end of the second bolt being threaded into the inner cavity of the internally threaded tube.

[0010] As a preferred embodiment of this utility model, the two sides of the energy-absorbing rubber block are respectively attached to the inner wall of the cabin side beam body and one side of the extrusion plate, and the other side of the extrusion plate is attached to the outer side of the side beam reinforcement.

[0011] Compared with the prior art, the advantages of this utility model are: (1) In this utility model, when a car collides, the colliding object first contacts the energy-absorbing rubber plate, and the collision force is transmitted to the energy-absorbing rubber block by the energy-absorbing rubber plate, the internal threaded tube and the extrusion plate. The energy-absorbing rubber block and the energy-absorbing rubber plate absorb the collision force by deformation. In addition, the energy-absorbing rubber plate extrudes the energy-absorbing sponge on the inner side of the side beam reinforcement, and the energy-absorbing sponge absorbs the collision force of the energy-absorbing rubber plate by deformation, thereby reducing the kinetic energy of the impact.

[0012] (2) In this utility model, when the cabin side beam body is subjected to the impact force of the collision object and the energy-absorbing rubber plate, when the impact force on the cabin side beam body is too large, the connecting lug of the reinforcing member at the front of the cabin side beam body and the connecting lug of the side beam at the front of the side beam reinforcing member are separated, so as to achieve the function of absorbing and dissipating energy again, avoiding the collision force from being directly transmitted to the passenger compartment and causing injury to the passengers, thus protecting the safety of the passengers. Attached Figure Description

[0013] Figure 1 is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 is an exploded view of the overall structure of this utility model.

[0015] Figure 3 is a schematic cross-sectional view of the present invention.

[0016] Figure 4 is a structural schematic diagram of the cabin side beam body of this utility model.

[0017] Figure 5 is a structural schematic diagram of the side beam reinforcement of this utility model.

[0018] The following are the labeling details in the diagram: 1. Engine compartment side beam body; 2. Side beam reinforcement; 3. First perforation; 4. Energy-absorbing rubber block; 5. Extrusion plate; 6. Internally threaded tube; 7. Energy-absorbing rubber sheet; 8. Energy-absorbing sponge; 9. Second perforation; 10. Side beam connecting lug; 11. Reinforcement connecting lug; 12. Support block; 13. First mounting hole; 14. Engine mount mounting bracket; 15. Second mounting hole; 16. Mounting threaded hole; 17. Reinforcing support plate; 18. Reinforcing rib; 19. Tensile threaded hole; 20. First stepped hole; 21. First bolt; 22. Second stepped hole; 23. Second bolt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1

[0022] Please refer to Figures 1-5. A welded assembly for an automotive engine compartment side beam includes a side beam body 1. A reinforcing connecting lug 11 is provided on the side of the side beam body 1. A side beam reinforcing member 2 is fitted inside the cavity of the side beam body 1. A side beam connecting lug 10 is provided on the side of the side beam reinforcing member 2. The side beam connecting lug 10 and the reinforcing connecting lug 11 are connected. An energy-absorbing rubber block 4 is installed on the inner wall of the side beam body 1. Multiple first through holes 3 are provided on the side beam reinforcing member 2. An extrusion plate 5 is provided inside the cavity of the side beam body 1, located on the side of the energy-absorbing rubber block 4. Multiple internally threaded tubes 6 are fixedly connected to the side of the extrusion plate 5. The ends of the multiple internally threaded tubes 6 extend through the first through holes 3 to the outside of the side beam reinforcing member 2 and are fitted with energy-absorbing rubber plates 7. An energy-absorbing sponge 8 is fitted inside the cavity of the side beam reinforcing member 2. Multiple second through holes 9 are provided on the energy-absorbing sponge 8, and the internally threaded tubes 6 pass through the second through holes 9. The inner cavity of the energy-absorbing sponge 8 is fitted with the inner side of the energy-absorbing rubber plate 7 and the inner wall of the side beam reinforcement 2 on both sides.

[0023] Specifically, please refer to Figures 4 and 5. The bottom surface of the side beam body 1 is provided with a support block 12. The support block 12 is provided with a first mounting hole 13. The inner cavity of the side beam reinforcement 2 is fixedly connected with two engine mount brackets 14. The bottom of the side beam reinforcement 2 is provided with two second mounting holes 15. The bottom surface of the engine mount bracket 14 is provided with a mounting thread hole 16. The mounting thread hole 16, the second mounting hole 15, and the first mounting hole 13 are arranged concentrically.

[0024] Specifically, please refer to Figures 1 and 4. A reinforcing support plate 17 is provided at one end of the inner cavity of the cabin side beam body 1, and a reinforcing rib 18 is provided on the outer side of the cabin side beam body 1.

[0025] In this embodiment, the inner cavity of the cabin side beam body 1 is supported by the reinforcing support plate 17, and the strength of the cabin side beam body 1 is enhanced by the reinforcing rib 18.

[0026] Specifically, please refer to Figures 2 and 3. The outer side of the cabin side beam body 1 is provided with multiple tension threaded holes 19, and the energy-absorbing rubber block 4 is provided with multiple first stepped holes 20. The inner cavity of each of the multiple first stepped holes 20 is fitted with a first bolt 21, and the end of the first bolt 21 is threaded into the inner cavity of the tension threaded hole 19.

[0027] In this embodiment, the energy-absorbing rubber block 4 is installed on the cabin side beam body 1 by the cooperation of the tension threaded hole 19, the first stepped hole 20 and the first bolt 21.

[0028] Specifically, please refer to Figure 2. The energy-absorbing rubber plate 7 is provided with multiple second-step holes 22. The inner cavity of each of the multiple second-step holes 22 is fitted with a second bolt 23. The end of the second bolt 23 is threaded into the inner cavity of the internally threaded tube 6.

[0029] In this embodiment, the energy-absorbing rubber plate 7 is installed on the internally threaded pipe 6 through the cooperation of the second stepped hole 22 and the second bolt 23.

[0030] Specifically, please refer to Figures 1 to 3. The two sides of the energy-absorbing rubber block 4 are respectively attached to the inner wall of the cabin side beam body 1 and one side of the extrusion plate 5, while the other side of the extrusion plate 5 is attached to the outer side of the side beam reinforcement 2.

[0031] Working principle: In use, firstly, insert the energy-absorbing rubber block 4 into the inner side of the naval side beam body 1. Install the energy-absorbing rubber block 4 into the inner side of the naval side beam body 1 through the cooperation of the first stepped hole 20, the first bolt 21, and the tension thread hole 19. Simultaneously, place the energy-absorbing sponge 8 into the inner cavity of the side beam reinforcement 2. Insert the internally threaded tube 6 on the extrusion plate 5 into the inner cavities of the first through hole 3 and the second through hole 9. Install the energy-absorbing rubber plate 7 onto the internally threaded tube 6 through the cooperation of the internally threaded tube 6, the second stepped hole 22, and the second bolt 23. Then, fit the side beam reinforcement 2 into the inner cavity of the naval side beam body 1, so that the front reinforcement connecting lug 11 of the naval side beam body 1 and the front side beam connecting lug 10 of the side beam reinforcement 2 are connected. The side beam reinforcement 2 is welded together to support the inner cavity of the side beam body 1, ensuring the strength of the side beam body 1. Then, when a car collision occurs, the impact object first contacts the energy-absorbing rubber plate 7. The energy-absorbing rubber plate 7, the internal threaded tube 6, and the extrusion plate 5 transmit the impact force to the energy-absorbing rubber block 4. The deformation of the energy-absorbing rubber block 4 and the energy-absorbing rubber plate 7 absorbs the impact force. In addition, the energy-absorbing rubber plate 7 extrudes the energy-absorbing sponge 8 inside the side beam reinforcement 2. The deformation of the energy-absorbing sponge 8 absorbs the impact force of the energy-absorbing rubber plate 7, thereby reducing the kinetic energy of the impact. Finally, the side beam body 1 provides final support for the impact force on the energy-absorbing rubber block 4. When the force on the side beam body 1 is too large, the front reinforcement connecting ear 11 of the side beam body 1 and the front side beam connecting ear 10 of the side beam reinforcement 2 separate to achieve the function of absorbing and dissipating energy again.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. An automobile engine bay sill welding assembly comprising an engine bay sill body (1), characterized in that: The side of the cabin side beam body (1) is provided with a reinforcing member connecting lug (11). The inner cavity of the cabin side beam body (1) is fitted with a side beam reinforcing member (2). The side of the side beam reinforcing member (2) is provided with a side beam connecting lug (10). The side beam connecting lug (10) and the reinforcing member connecting lug (11) are connected. An energy-absorbing rubber block (4) is installed on the inner wall of the cabin side beam body (1). The side beam reinforcing member (2) is provided with a plurality of first perforations (3). An extrusion plate (5) is provided in the inner cavity of the cabin side beam body (1) and on the side of the energy-absorbing rubber block (4). The side of the extrusion plate (5) is fixedly connected with a plurality of internally threaded tubes (6). The ends of the plurality of internally threaded tubes (6) extend through the first perforation (3) to the outside of the side beam reinforcement (2) and are fitted with energy-absorbing rubber plates (7). The inner cavity of the side beam reinforcement (2) is fitted with an energy-absorbing sponge (8). The energy-absorbing sponge (8) is provided with a plurality of second perforations (9). The internally threaded tubes (6) penetrate the inner cavity of the second perforations (9). The two sides of the energy-absorbing sponge (8) are respectively attached to the inner side of the energy-absorbing rubber plate (7) and the inner wall of the side beam reinforcement (2).

2. The automotive engine compartment side beam welded assembly according to claim 1, characterized in that: The bottom surface of the side beam body (1) of the cabin is provided with a support block (12), and the support block (12) is provided with a first mounting hole (13). The inner cavity of the side beam reinforcement (2) is fixedly connected with two engine mount brackets (14). The bottom of the side beam reinforcement (2) is provided with two second mounting holes (15). The bottom surface of the engine mount bracket (14) is provided with a mounting thread hole (16). The mounting thread hole (16), the second mounting hole (15), and the first mounting hole (13) are arranged concentrically.

3. The automotive engine compartment side beam welded assembly according to claim 1, characterized in that: A reinforcing support plate (17) is provided at one end of the inner cavity of the cabin side beam body (1), and a reinforcing rib (18) is provided on the outer side of the cabin side beam body (1).

4. The automotive engine compartment side beam welded assembly according to claim 1, characterized in that: The outer side of the cabin side beam body (1) is provided with multiple tension threaded holes (19), and the energy-absorbing rubber block (4) is provided with multiple first stepped holes (20). The inner cavity of each of the multiple first stepped holes (20) is fitted with a first bolt (21), and the end of the first bolt (21) is threaded into the inner cavity of the tension threaded hole (19).

5. The automotive engine compartment side beam welded assembly according to claim 1, characterized in that: The energy-absorbing rubber plate (7) is provided with a plurality of second stepped holes (22), and the inner cavity of each of the plurality of second stepped holes (22) is fitted with a second bolt (23), and the end of the second bolt (23) is threaded into the inner cavity of the internal threaded tube (6).

6. The automotive engine compartment side beam welded assembly according to claim 1, characterized in that: The two sides of the energy-absorbing rubber block (4) are respectively attached to the inner wall of the cabin side beam body (1) and one side of the extrusion plate (5), and the other side of the extrusion plate (5) is attached to the outer side of the side beam reinforcement (2).

Citation Information

Patent Citations

  • Engine compartment edge beam assembly and vehicle

    CN220615964U