A testing device for processing single-beam lenses with a flipping effect.

Abstract

This utility model discloses a testing device for processing single-beam lenses with a flipping effect, including a support frame and a testing instrument disposed on the top of the support frame. A flipping plate is rotatably connected inside the support frame. The flipping plate is provided with multiple placement slots and is connected to a limiting mechanism for single-beam lenses. The limiting mechanism includes multiple V-shaped pressure plates, multiple rotating disks, and multiple connecting plates. The V-shaped pressure plates are movably connected to the flipping plate. The two ends of the connecting plates are connected to the rotating disks and the V-shaped pressure plates. The rotating disks are connected to a drive mechanism for driving the multiple rotating disks to rotate. The motor is connected to a cylinder for driving the flipping plate to reciprocate. This utility model achieves simultaneous locking and fixing of multiple single-beam lenses, facilitating sequential testing of single-beam lenses and improving testing efficiency. The motor drives the flipping plate to rotate, realizing the flipping of multiple single-beam lenses and achieving the purpose of comprehensive testing.

Description

Technical Field

[0001] This utility model relates to the field of single-light lens processing technology, specifically to a testing device for processing single-light lenses with a flipping effect. Background Technology

[0002] Currently, automotive single-beam lenses utilize a single, large-area lens to generate complex beam shapes, achieving focused and controlled lighting. Single-beam lenses offer better control over the beam's shape and direction, providing higher luminous efficacy and more uniform illumination. This technology allows vehicle headlights to illuminate a wider and farther range, while also reducing beam scattering and glare, thus improving driving safety.

[0003] During the processing of single-beam lenses, inspection is required, and products that do not meet the requirements need to be reprocessed. Currently, the inspection of single-beam lenses requires the use of fixtures to limit and fix the lenses. Typically, the fixture clamps a single lens, and multiple operations are performed to install and unload the lens. This process is time-consuming, cumbersome, and affects the processing efficiency of the lenses. Utility Model Content

[0004] The purpose of this invention is to provide a testing device for processing single-light lenses with a flipping effect, which enables simultaneous locking and fixing of multiple single-light lenses, improves testing efficiency, achieves comprehensive testing, and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a testing device for processing single-light lenses with a flipping effect, comprising a support frame and a testing instrument disposed on the top of the support frame. A flipping plate is rotatably connected inside the support frame. The flipping plate is provided with multiple placement slots and is connected to a limiting mechanism for single-light lenses. The limiting mechanism includes multiple V-shaped pressure plates, multiple rotating disks, and multiple connecting plates. The V-shaped pressure plates are movably connected to the flipping plate. The two ends of the connecting plates are connected to the rotating disks and the V-shaped pressure plates. The rotating disks are connected to a driving mechanism for driving the multiple rotating disks to rotate. The flipping plate is connected to a motor for driving the flipping plate to rotate, and the motor is connected to a cylinder for driving the flipping plate to reciprocate.

[0006] Preferably, the limiting mechanism further includes multiple anti-slip rubber pads and multiple sliding grooves, the anti-slip rubber pads being connected to the inner side of the V-shaped pressure plate, and the sliding grooves being used to guide the V-shaped pressure plate.

[0007] Preferably, the slide groove is disposed on the top of the flip plate, and the V-shaped pressure plate is slidably connected to the slide groove.

[0008] Preferably, the connecting plate includes two push-pull plates, a spring, a connecting rod, a moving block, and a guide groove. The guide groove is disposed inside the push-pull plate. The two ends of the connecting rod are connected to the moving block and the push-pull plate. The spring is sleeved on the connecting rod, and the two ends of the spring are connected to the two push-pull plates.

[0009] Preferably, the push-pull plate is connected to the rotating disk via a shaft, and another push-pull plate is connected to the V-shaped pressure plate via a shaft.

[0010] Preferably, the driving mechanism includes an adjusting bolt, a movable plate, a U-shaped plate, and multiple gears. The gears are connected to corresponding rotating disks via shafts. The U-shaped plate is used to drive the multiple gears to rotate. The adjusting bolt is used to drive the movable plate to move back and forth. The end of the movable plate is connected to the U-shaped plate.

[0011] Preferably, the U-shaped plate is meshed with multiple gears, and the bottom of the flip plate is provided with a groove, in which the U-shaped plate is slidably connected.

[0012] Preferably, the end of the adjusting bolt is rotatably connected to the flip plate, and the adjusting bolt is threadedly connected to the moving plate.

[0013] Preferably, the support frame is slidably connected with a plurality of guide columns, the ends of the guide columns are connected to a connecting plate, one side of the connecting plate is provided with an annular groove, the annular groove is slidably connected to a sliding block, and the sliding block is connected to a flip plate.

[0014] Preferably, a fixed frame is connected to the other side of the connecting plate, the fixed frame is connected to the motor, the power output end of the motor is connected to the flip plate, the cylinder is connected to the side of the support frame, and the power output end of the cylinder is connected to the fixed frame, the connecting plate is threaded with a positioning bolt, and the positioning bolt is connected to the positioning groove provided in the sliding block.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model sets up a limit mechanism and a drive mechanism. The rotating adjusting bolt drives the moving plate and the U-shaped plate to move forward synchronously. The U-shaped plate drives multiple gears to rotate, and the gears drive the corresponding rotating disks to rotate. In conjunction with the use of the connecting plate, the V-shaped pressure plate is driven to move forward, that is, the two corresponding V-shaped pressure plates move closer to each other, so as to realize the synchronous locking and fixing of multiple single-light lenses, which facilitates the sequential detection of single-light lenses and improves the detection efficiency. The motor drives the flipping plate to rotate, so as to realize the flipping of multiple single-light lenses and achieve the purpose of comprehensive detection. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a schematic diagram of the flip-up plate structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the connecting plate, the V-shaped pressure plate, and the rotating disk of this utility model;

[0019] Figure 4 This is a schematic diagram of the connecting plate structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the connection structure between the drive mechanism and the flip plate of this utility model.

[0021] In the diagram: 1. Support frame; 2. Top plate; 3. Detector; 4. Flip plate; 5. Connecting plate; 6. Motor; 7. Fixing frame; 8. Guide column; 9. Cylinder; 10. Positioning bolt; 11. Placement groove; 12. V-shaped pressure plate; 13. Rotary disc; 14. Slide groove; 15. Adjusting bolt; 16. Moving plate; 17. Push-pull plate; 18. Spring; 19. Connecting rod; 20. Moving block; 21. Guide groove; 22. U-shaped plate; 23. Gear; 24. Groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 5 This utility model provides a testing device for processing single-light lenses with a flipping effect, including a support frame 1 and a testing instrument 3 disposed on the top of the support frame 1. A flipping plate 4 is rotatably connected inside the support frame 1. The flipping plate 4 is provided with multiple placement slots 11, and the spacing between adjacent placement slots 11 is equal. The flipping plate 4 is connected to a limiting mechanism for single-light lenses. The limiting mechanism includes multiple V-shaped pressure plates 12, multiple rotating disks 13, and multiple connecting plates. The V-shaped pressure plates 12 are movably connected to the flipping plate 4. The two ends of the connecting plates are connected to the rotating disks 13 and the V-shaped pressure plates 12. The rotating disks 13 are connected to a driving mechanism for driving the multiple rotating disks 13 to rotate. The flipping plate 4 is connected to a motor 6 for driving the flipping plate 4 to rotate. The motor 6 is connected to a cylinder 9 for driving the flipping plate 4 to reciprocate.

[0024] Multiple single-beam lenses are placed on the placement slot 11. Rotating the adjusting bolt 15 drives the moving plate 16 and the U-shaped plate 22 to move forward synchronously. The U-shaped plate 22 drives multiple gears 23 to rotate, and the gears 23 drive the rotating disk 13 to rotate. The rotating disk 13 applies a thrust to the connecting plate, which can drive the V-shaped pressure plate 12 to move forward, that is, the two V-shaped pressure plates 12 move closer to each other, which facilitates the synchronous locking and fixing of multiple single-beam lenses, improves the stability of the connection between the single-beam lens and the flip plate 4, and facilitates subsequent inspection operations.

[0025] The cylinder 9 drives the connecting plate 5 and the flip plate 4 to move left and right, so as to realize the synchronous movement of multiple single-beam lenses, which facilitates the adjustment of the position of the single-beam lenses so that they are located directly below the detection head of the detector 3, thus achieving the purpose of sequential movement.

[0026] After the inspection above the single-beam lens is completed, the motor 6 drives the flip plate 4 to rotate, thereby flipping multiple single-beam lenses to achieve the purpose of comprehensive inspection.

[0027] The limiting mechanism also includes multiple anti-slip rubber pads and multiple sliding grooves 14. The anti-slip rubber pads are connected to the inner side of the V-shaped pressure plate 12. The anti-slip rubber pads can increase the contact friction between the V-shaped pressure plate 12 and the single-beam lens, preventing the single-beam lens from loosening and falling off after being rotated 180°, and playing a good limiting role for the single-beam lens.

[0028] The slide groove 14 is located on the top of the flip plate 4, and the V-shaped pressure plate 12 is slidably connected to the slide groove 14 to improve the stability of the reciprocating movement of the V-shaped pressure plate 12.

[0029] The connecting plate includes two push-pull plates 17, a spring 18, a connecting rod 19, a moving block 20, and a guide groove 21. The guide groove 21 is located within the push-pull plate 17. The two ends of the connecting rod 19 are connected to the moving block 20 and the push-pull plate 17. The spring 18 is sleeved on the connecting rod 19, and the two ends of the spring 18 are connected to the two push-pull plates 17. When the larger diameter single-beam lens is in the limited position, the moving plate 16 and the U-shaped plate 22 continue to move forward, allowing the multiple rotating disks 13 to rotate further. The spring 18 corresponding to the larger diameter single-beam lens is further compressed until the V-shaped pressure plate 12 presses against the smaller diameter single-beam lens. At this point, the moving plate 16 stops moving, and the spring 18 corresponding to the smaller single-beam lens is also in a compressed state, thus satisfying the limiting of lenses of different sizes and providing strong applicability.

[0030] The movable block 20 slides in the guide groove 21, and the connecting rod 19 gradually inserts into the guide groove 21 to ensure that the two push-pull plates 17 are aligned.

[0031] The push-pull plate 17 is connected to the rotating disk 13 via a shaft, and another push-pull plate 17 is connected to the V-shaped pressure plate 12 via a shaft.

[0032] The drive mechanism includes an adjusting bolt 15, a movable plate 16, a U-shaped plate 22, and multiple gears 23. The gears 23 are connected to the corresponding rotating disks 13 via shafts. The U-shaped plate 22 is used to drive the multiple gears 23 to rotate. The adjusting bolt 15 is used to drive the movable plate 16 to move back and forth. The end of the movable plate 16 is connected to the U-shaped plate 22.

[0033] The U-shaped plate 22 meshes with multiple gears 23, resulting in high transmission efficiency and ensuring a constant instantaneous transmission ratio. A groove 24 is provided at the bottom of the flip plate 4, and the U-shaped plate 22 slides within the groove 24, improving the stability of the reciprocating movement of the U-shaped plate 22 and ensuring the effective transmission between the U-shaped plate 22 and the gears 23.

[0034] The end of the adjusting bolt 15 is rotatably connected to the flip plate 4, and the adjusting bolt 15 is threadedly connected to the moving plate 16.

[0035] The support frame 1 is slidably connected with multiple guide posts 8. A connecting plate 5 is connected to the end of each guide post 8. An annular groove is provided on one side of the connecting plate 5, and a sliding block is slidably connected to the annular groove. The sliding block is connected to the tilting plate 4. The guide posts 8 guide the connecting plate 5, thereby improving the stability of the tilting plate 4's left and right movement. When the tilting plate 4 rotates, the sliding block slides within the annular groove, further improving the stability of the tilting plate 4's rotation.

[0036] A fixing frame 7 is connected to the other side of the connecting plate 5. The fixing frame 7 is connected to the motor 6, and the power output end of the motor 6 is connected to the flipping plate 4. The cylinder 9 is connected to the side of the support frame 1, and the power output end of the cylinder 9 is connected to the fixing frame 7. The connecting plate 5 is threaded with a positioning bolt 10, which is connected to the positioning groove of the sliding block. When placing multiple single-beam lenses, the positioning bolt 10 is rotated so that its end connects to the positioning groove of the sliding block, thereby limiting and fixing the flipping plate 4, so that the flipping plate 4 is in a horizontal state, which facilitates the placement of the single-beam lenses. During testing, the positioning bolt 10 is rotated so that its end separates from the positioning groove, thereby loosening the flipping plate 4 and facilitating the flipping operation.

[0037] Working principle: Multiple single-beam lenses are placed on the placement slot 11 of the flip plate 4. Rotating the adjusting bolt 15 drives the moving plate 16 and U-shaped plate 22 to move forward. The U-shaped plate 22 drives multiple gears 23 to rotate. The gears 23 drive the rotating disk 13 to rotate, and the rotating disk 13 applies a pushing force to the connecting plate, which drives the V-shaped pressure plate 12 to move forward. That is, the two V-shaped pressure plates 12 move closer to each other, realizing the synchronous locking and fixing of multiple single-beam lenses, improving the stability of the connection between the single-beam lenses and the flip plate 4. The connecting plate includes two push-pull plates 17, spring 18, connecting rod 19, moving block 20, and guide groove 21. Through the cooperation of these multiple structures, the limiting and fixing of lenses of different sizes can be satisfied. Then, the cylinder 9 drives the flip plate 4 to move left and right, synchronously driving the multiple single-beam lenses to move, which facilitates the sequential inspection of the single-beam lenses. Furthermore, the motor 6 drives the flip plate 4 to rotate, realizing the rotation of multiple single-beam lenses by 180°, achieving the purpose of comprehensive inspection. After the single-beam lens is inspected, the rotary adjusting bolt 15 drives the moving plate 16 to move back, which in turn drives the U-shaped plate 22 to move back, causing the gear 23 to rotate. In conjunction with the use of the connecting plate, the two V-shaped pressure plates 12 are moved away from each other, enabling the simultaneous loosening of multiple single-beam lenses and facilitating unloading operations.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A testing device for processing single-beam lenses with a flipping effect, comprising a support frame (1) and a testing instrument (3) disposed on the top of the support frame (1), characterized in that, The support frame (1) is rotatably connected to a flip plate (4). The flip plate (4) is provided with multiple placement slots (11). The flip plate (4) is connected to a limiting mechanism for a single-light lens. The limiting mechanism includes multiple V-shaped pressure plates (12), multiple rotating disks (13), and multiple connecting plates. The V-shaped pressure plates (12) are movably connected to the flip plate (4). The two ends of the connecting plates are connected to the rotating disks (13) and the V-shaped pressure plates (12). The rotating disks (13) are connected to a driving mechanism for driving the multiple rotating disks (13) to rotate. The flip plate (4) is connected to a motor (6) for driving the flip plate (4) to rotate. The motor (6) is connected to a cylinder (9) for driving the flip plate (4) to reciprocate.

2. The inspection device for processing single-beam lenses with a flipping effect according to claim 1, characterized in that, The limiting mechanism also includes multiple anti-slip rubber pads and multiple sliding grooves (14). The anti-slip rubber pads are connected to the inner side of the V-shaped pressure plate (12), and the sliding grooves (14) are used to guide the V-shaped pressure plate (12).

3. The inspection device for processing single-light lenses with a flipping effect according to claim 2, characterized in that, The slide groove (14) is located on the top of the flip plate (4), and the V-shaped pressure plate (12) is slidably connected to the slide groove (14).

4. The inspection device for processing single-beam lenses with a flipping effect according to claim 1, characterized in that, The connecting plate includes two push-pull plates (17), a spring (18), a connecting rod (19), a moving block (20), and a guide groove (21). The guide groove (21) is located inside the push-pull plate (17). The two ends of the connecting rod (19) are connected to the moving block (20) and the push-pull plate (17). The spring (18) is sleeved on the connecting rod (19), and the two ends of the spring (18) are connected to the two push-pull plates (17).

5. The inspection device for processing single-beam lenses with a flipping effect according to claim 4, characterized in that, The push-pull plate (17) is connected to the rotating disk (13) by a shaft, and another push-pull plate (17) is connected to the V-shaped pressure plate (12) by a shaft.

6. The inspection device for processing single-beam lenses with a flipping effect according to claim 1, characterized in that, The driving mechanism includes an adjusting bolt (15), a moving plate (16), a U-shaped plate (22), and multiple gears (23). The gears (23) are connected to the corresponding rotating disks (13) via shafts. The U-shaped plate (22) is used to drive the multiple gears (23) to rotate. The adjusting bolt (15) is used to drive the moving plate (16) to move back and forth. The end of the moving plate (16) is connected to the U-shaped plate (22).

7. The inspection device for processing a single-beam lens with a flipping effect according to claim 6, characterized in that, The U-shaped plate (22) is meshed with multiple gears (23), and the bottom of the flip plate (4) is provided with a groove (24), and the U-shaped plate (22) is slidably connected to the groove (24).

8. The inspection device for processing a single-beam lens with a flipping effect according to claim 6, characterized in that, The end of the adjusting bolt (15) is rotatably connected to the flip plate (4), and the adjusting bolt (15) is threadedly connected to the moving plate (16).

9. The inspection device for processing a single-light lens with a flipping effect according to claim 1, characterized in that, The support frame (1) is slidably connected to a plurality of guide columns (8), and the end of the guide column (8) is connected to a connecting plate (5). An annular groove is provided on one side of the connecting plate (5), and a sliding block is slidably connected to the annular groove. The sliding block is connected to the flip plate (4).

10. The inspection device for processing a single-light lens with a flipping effect according to claim 9, characterized in that, The other side of the connecting plate (5) is connected to a fixed frame (7), the fixed frame (7) is connected to a motor (6), the power output end of the motor (6) is connected to the flip plate (4), the cylinder (9) is connected to the side of the support frame (1), and the power output end of the cylinder (9) is connected to the fixed frame (7). The connecting plate (5) is threaded with a positioning bolt (10), and the positioning bolt (10) is connected to the positioning groove provided in the sliding block.

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