An automobile ornament surface defect detection device

Abstract

This utility model relates to the field of automotive trim parts, and particularly to a surface defect detection device for automotive trim parts. It includes a support structure with a fixing structure on its bottom outer wall. The fixing structure includes a mounting base, a fixing groove on the top outer wall of the mounting base, a bidirectional screw rotatably connected to the center of the fixing groove, threaded blocks threaded to the outer walls of both ends of the bidirectional screw, a connecting rod mounted on the top outer wall of the threaded blocks, a mounting hole at one end of the connecting rod, and an electric push rod mounted in the mounting hole. The support structure includes two side plates and an adjustment groove on the top of one side wall of each side plate. In this utility model, the bidirectional screw, through the threaded blocks, drives the clamping plates on the connecting rod and support rod to move closer together. After the clamping plates move closer together, they clamp the two ends of the trim part using protective pads, facilitating the fixation of the trim part. Starting the rotary motor rotates the clamping plates and the trim part, changing the detection surface of the trim part, facilitating adjustment and improving detection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automotive trim technology, and in particular to a device for detecting surface defects in automotive trim. Background Technology

[0002] Automotive trim serves to decorate and beautify vehicles, and its quality directly impacts the car's interior and exterior image. Trim pieces should be selected strategically based on the car's specific needs, adhering to principles of aesthetics, harmony, practicality, and safety, to ensure the desired decorative effect.

[0003] Defect detection usually refers to the detection of surface defects of an item. Surface defect detection uses advanced machine vision inspection technology to detect defects such as spots, pits, scratches, color differences, and defects on the surface of a workpiece.

[0004] Currently, visual inspection technology is used to detect defects on the surface of ornaments. However, visual inspection is inconvenient for detecting the bottom of ornaments, as the ornaments need to be turned over, which makes the inspection process quite inconvenient. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned problems and shortcomings by proposing a device for detecting surface defects in automotive trim parts: A fixed motor is started to drive a bidirectional screw to rotate. The bidirectional screw, through a threaded block, drives the clamping plates on the connecting rod and support rod to move closer together. After the clamping plates move closer together, they clamp the two ends of the trim part through protective pads, facilitating the fixation of the trim part. Starting a rotating motor drives the clamping plates and the trim part to rotate, changing the detection surface of the trim part, facilitating adjustment, improving detection efficiency, and solving the problem of inconvenient flipping for detection.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A device for detecting surface defects in automotive trim parts includes a support structure, the bottom outer wall of which is provided with a fixing structure; the fixing structure includes a mounting base, a fixing groove formed on the top outer wall of the mounting base, a bidirectional screw rotatably connected to the center of the fixing groove, threaded blocks threaded to the outer walls of both ends of the bidirectional screw, a connecting rod installed on the top outer wall of the threaded blocks, a mounting hole formed on one end of the connecting rod, and an electric push rod installed in the mounting hole; the support structure includes two side plates, an adjustment groove formed on the top of one outer wall of the side plate, an adjustment screw rotatably connected to the adjustment groove, and an adjustment block threaded to the outer wall of the adjustment screw.

[0008] Preferably, a top plate is installed on the outer wall of the side where the adjustment blocks are close to each other, and an arc-shaped groove is provided on the bottom outer wall of the top plate. Cameras and fill lights are installed at equal intervals on the bottom outer wall of the top plate.

[0009] Preferably, an adjustment motor is installed on the top outer wall of the side plate, and the output shaft of the adjustment motor is connected to the top of the adjustment screw. The adjustment block is slidably connected to the inner wall of the adjustment groove, and a control panel is installed on one outer wall of the side plate.

[0010] Preferably, a support rod is installed on the top outer wall of the electric push rod, and a bearing seat is installed on the top outer wall of the support rod. A clamping plate is rotatably connected in the bearing seat, and a protective pad is adhered to the outer wall of the clamping plates on the side closest to each other.

[0011] Preferably, a rotary motor is installed at the top of one side of the outer wall of the support rod, and the output shaft of the rotary motor is connected to one end of the clamping plate.

[0012] Preferably, one end of the connecting rod is provided with a sliding hole, and a sliding rod is welded to the bottom outer wall of the support rod at the sliding hole, and the sliding rod is slidably connected in the sliding hole.

[0013] Preferably, a fixed motor is installed on the outer wall of one end of the mounting base, and the output shaft of the fixed motor is connected to one end of the bidirectional screw. A sliding plate is welded to the outer wall of the top end of the threaded block, and the sliding plate is slidably connected to the outer wall of the mounting base.

[0014] Preferably, the fixed motor, fill light, camera, electric push rod, and rotary motor are connected to the control panel via wires, and the control panel is connected to the power supply via wires.

[0015] The beneficial effects of this utility model are as follows:

[0016] The adjusting screw drives the camera on the top plate to adjust the height position through the adjusting block. The control panel uses a detection algorithm in conjunction with the camera to perform visual inspection on one side of the outer wall of the ornament. After the supplementary light is turned on, it illuminates the surface of the ornament to assist in the inspection.

[0017] The fixed motor is started to drive the bidirectional screw to rotate. The bidirectional screw drives the clamping plates on the connecting rod and the support rod to move closer to each other through the threaded block. After the clamping plates move closer to each other, the protective pads clamp the two ends of the ornament, making it easier to fix the ornament.

[0018] After starting the rotary motor, it drives the clamping plate and the ornament to rotate, changing the detection surface of the ornament, which facilitates adjustment and improves detection efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of an automotive trim surface defect detection device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the unfolded structure of the mounting base for an automotive trim surface defect detection device proposed in this utility model;

[0021] Figure 3This is a schematic diagram of the connecting rod structure of an automotive trim surface defect detection device proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the top and bottom structure of a surface defect detection device for automotive trim parts proposed in this utility model.

[0023] In the diagram: 1. Support structure, 2. Fixing structure, 3. Mounting base, 4. Fixing groove, 5. Bidirectional screw, 6. Fixing motor, 7. Threaded block, 8. Sliding plate, 9. Connecting rod, 10. Mounting hole, 11. Electric push rod, 12. Support rod, 13. Bearing seat, 14. Rotary motor, 15. Clamping plate, 16. Protective pad, 17. Sliding hole, 18. Side plate, 19. Adjustment groove, 20. Adjustment screw, 21. Adjustment motor, 22. Adjustment block, 23. Top plate, 24. Camera, 25. Fill light, 26. Control panel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0025] Reference Figure 1-4 A device for detecting surface defects in automotive trim parts includes a support structure 1, with a fixing structure 2 on the bottom outer wall of the support structure 1; the support structure 1 includes two side plates 18, an adjustment groove 19 opened at the top of the outer wall of one side of the side plate 18, an adjustment screw 20 rotatably connected in the adjustment groove 19, and an adjustment block 22 threadedly connected to the outer wall of the adjustment screw 20.

[0026] A top plate 23 is installed on the outer wall of one side of the adjusting blocks 22 that are close to each other. The bottom outer wall of the top plate 23 is provided with an arc groove. Cameras 24 and fill lights 25 are installed on the bottom outer wall of the top plate 23 at equal distances. The adjusting screw 20 drives the camera 24 on the top plate 23 to adjust the height position through the adjusting blocks 22. The control panel 26 performs visual inspection of one side of the outer wall of the ornament by means of a detection algorithm in conjunction with the camera 24. After the fill light 25 is turned on, it illuminates the surface of the ornament to assist in the inspection.

[0027] An adjustment motor 21 is installed on the top outer wall of the side plate 18, and the output shaft of the adjustment motor 21 is connected to the top of the adjustment screw 20. The adjustment block 22 is slidably connected to the inner wall of the adjustment groove 19. A control panel 26 is installed on one side outer wall of the side plate 18. The adjustment motor 21 on the side plate 18, together with the adjustment screw 20, adjusts the distance between the top plate 23, the camera 24, and the ornament, which is convenient for detection and for adjusting the visual detection range. Example

[0028] Reference Figure 1-3The fixing structure 2 includes a mounting base 3, a fixing groove 4 opened on the top outer wall of the mounting base 3, a bidirectional screw 5 rotatably connected to the center of the fixing groove 4, a threaded block 7 threadedly connected to the outer walls of both ends of the bidirectional screw 5, a connecting rod 9 installed on the top outer wall of the threaded block 7, a mounting hole 10 opened at one end of the connecting rod 9, and an electric push rod 11 installed in the mounting hole 10. When the fixing motor 6 is started, the bidirectional screw 5 is driven to rotate. The bidirectional screw 5 drives the connecting rod 9 and the clamping plate 15 on the support rod 12 to move closer to each other through the threaded block 7. After the clamping plate 15 moves closer to each other, the two ends of the ornament are clamped by the protective pad 16, which facilitates the fixing of the ornament.

[0029] A support rod 12 is installed on the top outer wall of the electric push rod 11, and a bearing seat 13 is installed on the top outer wall of the support rod 12. A clamping plate 15 is rotatably connected in the bearing seat 13, and a protective pad 16 is adhered to the outer wall of the clamping plates 15 on one side close to each other.

[0030] A rotary motor 14 is installed on the top of one side of the outer wall of the support rod 12, and the output shaft of the rotary motor 14 is connected to one end of the clamping plate 15. After the rotary motor 14 is started, it drives the clamping plate 15 and the ornament to rotate, changing the detection surface of the ornament, which is convenient for adjustment and improves detection efficiency.

[0031] A sliding hole 17 is provided at one end of the connecting rod 9, and a sliding rod is welded to the bottom outer wall of the support rod 12 at the sliding hole 17. The sliding rod is slidably connected in the sliding hole 17. The electric push rod 11 at one end of the connecting rod 9 is activated to adjust the height of the support rod 12 and the clamping plate 15. The sliding rod is slidably connected in the sliding hole 17 to ensure the stability of the support rod 12 moving up and down.

[0032] A fixed motor 6 is installed on the outer wall of one end of the mounting base 3, and the output shaft of the fixed motor 6 is connected to one end of the bidirectional screw 5. A sliding plate 8 is welded to the outer wall of the top of the threaded block 7, and the sliding plate 8 is slidably connected to the outer wall of the mounting base 3. The fixed motor 6 drives the bidirectional screw 5 to rotate, so that the threaded blocks 7 move closer or further apart, clamping or releasing the ornament. The sliding plate 8 is slidably connected to the outer wall of the mounting base 3 to cooperate with the threaded block 7 to improve the stability of the sliding process and facilitate clamping.

[0033] The fixed motor 6, the supplementary light 25, the camera 24, the electric push rod 11 and the rotary motor 14 are connected to the control panel 26 via wires, and the control panel 26 is connected to the power supply via wires.

[0034] Working principle: In use, the electric push rod 11 is activated according to the size of the ornament to be inspected. After the electric push rod 11 is activated on the connecting rod 9, it drives the support rod 12 to move upward. The height distance is adjusted, and the ornament is placed between the clamping plates 15. The fixed motor 6 is activated to drive the bidirectional screw 5 to rotate. The bidirectional screw 5 drives the clamping plates 15 on the connecting rod 9 and the support rod 12 to move closer to each other through the threaded block 7. After the clamping plates 15 move closer to each other, the protective pads 16 clamp the two ends of the ornament to facilitate fixing the ornament. The adjusting motor 21 is activated to drive the adjusting screw 20 to rotate. The adjusting screw 20 drives the camera 24 on the top plate 23 to adjust the height position through the adjusting block 22. The control panel 26 uses the detection algorithm in conjunction with the camera 24 to perform visual inspection on one side of the outer wall of the ornament. After the supplementary light 25 is activated, it illuminates the surface of the ornament to assist in the inspection. After the rotary motor 14 is activated, it drives the clamping plate 15 and the ornament to rotate, changing the inspection surface of the ornament, which is convenient for adjustment and improves the inspection efficiency.

[0035] The exemplary embodiments of the present invention have been described in detail herein with reference to examples. However, those skilled in the art will understand that various modifications and alterations can be made to the specific embodiments described above without departing from the spirit of the present invention, and various combinations can be made to the various technical features and structures proposed in the present invention without exceeding the protection scope of the present invention, which is determined by the appended claims. The foregoing description of specific exemplary embodiments of the present invention is not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical applications, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A device for detecting surface defects in automotive trim parts, comprising a support structure (1), characterized in that, The bottom outer wall of the support structure (1) is provided with a fixing structure (2); The fixed structure (2) includes a mounting base (3), a fixing groove (4) opened on the top outer wall of the mounting base (3), a bidirectional screw (5) rotatably connected to the center of the fixing groove (4), a threaded block (7) threadedly connected to the outer walls of both ends of the bidirectional screw (5), a connecting rod (9) installed on the top outer wall of the threaded block (7), a mounting hole (10) opened at one end of the connecting rod (9), and an electric push rod (11) installed in the mounting hole (10). The support structure (1) includes two side plates (18), an adjustment groove (19) opened at the top of the outer wall of one side of the side plate (18), an adjustment screw (20) rotatably connected in the adjustment groove (19), and an adjustment block (22) threadedly connected to the outer wall of the adjustment screw (20).

2. The device for detecting surface defects in automotive trim parts according to claim 1, characterized in that, The adjustment blocks (22) are fitted with a top plate (23) on the outer wall of one side that is close to each other. The bottom outer wall of the top plate (23) is provided with an arc groove. The bottom outer wall of the top plate (23) is fitted with cameras (24) and fill lights (25) that are evenly distributed.

3. The device for detecting surface defects in automotive trim parts according to claim 1, characterized in that, An adjustment motor (21) is installed on the top outer wall of the side plate (18), and the output shaft of the adjustment motor (21) is connected to the top end of the adjustment screw (20). The adjustment block (22) is slidably connected to the inner wall of the adjustment groove (19), and a control panel (26) is installed on one side outer wall of the side plate (18).

4. The device for detecting surface defects in automotive trim parts according to claim 1, characterized in that, The electric push rod (11) has a support rod (12) installed on the top outer wall, and a bearing seat (13) is installed on the top outer wall of the support rod (12). A clamping plate (15) is rotatably connected in the bearing seat (13), and a protective pad (16) is adhered to the outer wall of the clamping plates (15) on the side that are close to each other.

5. The automotive trim surface defect detection device according to claim 4, characterized in that, A rotary motor (14) is installed on the top of one side of the outer wall of the support rod (12), and the output shaft of the rotary motor (14) is connected to one end of the clamping plate (15).

6. The device for detecting surface defects in automotive trim parts according to claim 1, characterized in that, One end of the connecting rod (9) is provided with a sliding hole (17), and a sliding rod is welded to the bottom outer wall of the support rod (12) at the sliding hole (17), and the sliding rod is slidably connected in the sliding hole (17).

7. The device for detecting surface defects in automotive trim parts according to claim 1, characterized in that, A fixed motor (6) is installed on the outer wall of one end of the mounting base (3), and the output shaft of the fixed motor (6) is connected to one end of the bidirectional screw (5). A sliding plate (8) is welded to the outer wall of the top end of the threaded block (7), and the sliding plate (8) is slidably connected to the outer wall of the mounting base (3).

8. The automotive trim surface defect detection device according to claim 7, characterized in that, The fixed motor (6), fill light (25), camera (24), electric push rod (11) and rotary motor (14) are connected to the control panel (26) via wires, and the control panel (26) is connected to the power supply via wires.

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