An intelligent product testing device

Abstract

This utility model discloses an intelligent product testing device, including a conveyor belt, with a limit detection structure installed at the upper end of the conveyor belt. The limit detection structure includes: a mounting plate, two guide rods, a limit plate, an adjusting bolt, a mounting column, a movable plate, a spring, a testing frame, an angle adjustment component, and a testing component. This utility model relates to the field of product testing technology. The limit detection structure used in this invention, through the cooperation of the limit plate and the movable plate, can limit the conveying of products at the upper end of the conveyor belt, ensuring that the products at the upper end of the conveyor belt are on the same axis, facilitating subsequent testing and angle conversion. Furthermore, the use of an adjusting bolt connection allows for adjustment of the distance between the limit plate and the movable plate according to different product specifications, thus meeting the conveying needs of products of different specifications. Simultaneously, the angle adjustment component, in cooperation with the testing component, can adjust the angle of the product.

Description

Technical Field

[0001] This utility model relates to the field of product testing technology, specifically to an intelligent product testing device. Background Technology

[0002] Existing product inspection technologies mainly rely on manual operation or high-precision vision systems, which have limitations such as low inspection efficiency, difficulty in cost control, and cumbersome system architecture. Conventional mechanized inspection equipment, due to its fixed functional modules, is difficult to meet the flexible inspection needs of multiple categories of industrial products and faces significant challenges in terms of production line compatibility. In view of this, existing technologies may already have solutions to the above problems, but this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: an intelligent product testing device, comprising a conveyor belt, wherein a limit detection structure is installed at the upper end of the conveyor belt;

[0004] The limit detection structure includes: a mounting plate, two guide rods, a limit plate, an adjusting bolt, a mounting column, a movable plate, a spring, a detection frame, an angle adjustment assembly, and a detection assembly;

[0005] The mounting plate is installed on one side wall of the conveyor belt. The two guide rods are movably embedded in both sides of the mounting plate. The limiting plate is fixedly installed on one end of the two guide rods. The adjusting bolt is movably embedded in the center of the mounting plate, and one end is connected to one side of the limiting plate through a bearing. The mounting column is fixedly installed on the other side wall of the conveyor belt. One end of the movable piece is movably fitted onto the upper end of the mounting column. One end of the spring is connected to the other side wall of the movable piece, and the other end is connected to one side of the conveyor belt. The detection frame is fixedly installed on the other side of the upper end of the conveyor belt. The angle adjustment component is installed inside the detection frame, and the detection component is installed on one side of the detection frame.

[0006] Preferably, the angle adjustment component includes: a sliding block, an electric push rod, a motor, an electromagnet, and a first camera;

[0007] The sliding block is movably embedded in the upper end of the detection frame, the electric push rod is fixedly embedded in one side of the sliding block, the motor is installed on the telescopic end of the electric push rod, the electromagnet is fixedly installed on the motor drive end, and the first camera is installed on the other side of the lower end of the sliding block.

[0008] Preferably, the detection component includes: a mounting bracket and a second camera;

[0009] One end of the mounting bracket is connected to one side of the testing frame, and the second camera is fixedly mounted on the lower end of the mounting bracket.

[0010] Preferably, the connection between the mounting plate and the adjusting bolt is machined with internal threads.

[0011] Preferably, two fixing bolts are embedded on both sides of the upper wall of the sliding block.

[0012] Beneficial effects

[0013] This utility model provides an intelligent product inspection device with the following advantages: The limit detection structure adopted in this invention, through the cooperation of the set limit plate and the movable plate, can realize the conveying limit of the product at the upper end of the conveyor belt, so that the product at the upper end of the conveyor belt is on the same axis, which facilitates subsequent inspection and angle conversion. Moreover, the connection method of the adjusting bolt can adjust the distance between the limit plate and the movable plate according to different specifications of products, so as to meet the conveying of different specifications of products. At the same time, the angle adjustment component is used in conjunction with the detection component to adjust the angle of the product, so as to facilitate the subsequent video inspection of the product by the detection component and avoid detection errors caused by inconsistent product angles. Attached Figure Description

[0014] Figure 1 This is a front-view three-dimensional structural diagram of the intelligent product testing device described in this utility model.

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the intelligent product testing device described in this utility model.

[0016] In the diagram: 1. Conveyor belt, 2. Mounting plate, 3. Guide rod, 4. Limiting plate, 5. Adjusting bolt, 6. Mounting column, 7. Movable plate, 8. Spring, 9. Detection frame, 10. Sliding block, 11. Electric push rod, 12. Motor, 13. Electromagnet, 14. First camera, 15. Mounting frame, 16. Second camera, 17. Fixing bolt. Detailed Implementation

[0017] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] Example: Please refer to Figure 1-2 An intelligent product testing device includes a conveyor belt 1, with a limit detection structure installed at the upper end of the conveyor belt 1;

[0019] The limit detection structure includes: mounting plate 2, two guide rods 3, limit plate 4, adjusting bolt 5, mounting column 6, movable plate 7, spring 8, detection frame 9, angle adjustment assembly, and detection assembly;

[0020] Mounting plate 2 is installed on one side wall of conveyor belt 1. Two guide rods 3 are movably embedded in both sides of mounting plate 2. Limiting plate 4 is fixedly installed on one end of the two guide rods 3. Adjusting bolt 5 is movably embedded in the center of mounting plate 2, and one end is connected to one side of limiting plate 4 through a bearing. Mounting column 6 is fixedly installed on the other side wall of conveyor belt 1. One end of movable plate 7 is movably fitted onto the upper end of mounting column 6. One end of spring 8 is connected to the other side wall of movable plate 7, and the other end is connected to one side of conveyor belt 1. Detection frame 9 is fixedly installed on the other side of the upper end of conveyor belt 1. Angle adjustment component is installed inside detection frame 9. Detection component is installed on one side of detection frame 9.

[0021] During product testing, the operator first moves the conveyor belt 1 to the designated position and powers it on. Then, the angle adjustment component and the testing component are connected to the system. Next, according to the product specifications, the adjusting bolt 5 inside the mounting plate 2 is tightened, and the position of the limiting plate 4 is changed by adjusting the screw. The stability of the limiting plate 4 is ensured by two guide rods 3. The limiting plate 4 limits one end of the product. The operator then places the product to be tested on the upper end of the conveyor belt 1, which transports the product. During transport, the movable plate 7 on the upper end of the mounting column 6 contacts the product, and the inclined surface of the side wall of the movable plate 7 moves the product towards the limiting plate 4 until the product is between the movable plate 7 and the limiting plate 4. A spring 8 between the movable plate 7 and the conveyor belt 1 allows the movable plate 7 to rotate on the upper end of the mounting column 6, preventing crushing damage to the product. The product is then transported to the lower end of the testing frame 9 by the conveyor belt 1. The angle adjustment component adjusts the angle of the product, and the testing component performs video testing on the product.

[0022] In the specific implementation process, the angle adjustment component includes: a sliding block 10, an electric push rod 11, a motor 12, an electromagnet 13, and a first camera 14;

[0023] The sliding block 10 is movably embedded in the upper end of the detection frame 9, the electric push rod 11 is fixedly embedded in one side of the sliding block 10, the motor 12 is installed on the telescopic end of the electric push rod 11, the electromagnet 13 is fixedly installed on the driving end of the motor 12, and the first camera 14 is installed on the other side of the lower end of the sliding block 10.

[0024] When the product moves to the lower end of the inspection rack 9, the first camera 14 at the lower end of the sliding block 10 performs video detection of the product's placement angle. The control system drives the electric push rod 11 to work, so that the electromagnet 13 at the lower end of the motor 12 contacts the upper surface of the product. Then, the motor 12 and the electromagnet 13 are energized, and the electromagnet 13 attracts the product. Then, the motor 12 rotates at a specified angle to adjust the angle of the product.

[0025] In the specific implementation process, the detection components include: mounting bracket 15 and second camera 16;

[0026] One end of the mounting bracket 15 is connected to one side of the testing bracket 9, and the second camera 16 is fixedly installed at the lower end of the mounting bracket 15.

[0027] The product is inspected via video by the second camera 16 at the lower end of the mounting bracket 15, and the information is transmitted to the inspection system, which then determines whether the surface of the product is qualified.

[0028] In the specific implementation process, the connection between the mounting plate 2 and the adjusting bolt 5 is machined with internal threads.

[0029] In the specific implementation process, two fixing bolts 17 are embedded on both sides of the upper wall of the sliding block 10.

[0030] The position of the sliding block 10 within the inspection frame 9 can be positioned by the two fixing bolts 17, so that the electric push rod 11 corresponds to the conveying position of the product.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent product testing device, comprising a conveyor belt (1), characterized in that, A limit detection structure is installed at the upper end of the conveyor belt (1); The limit detection structure includes: a mounting plate (2), two guide rods (3), a limit plate (4), an adjusting bolt (5), a mounting column (6), a movable plate (7), a spring (8), a detection frame (9), an angle adjustment assembly, and a detection assembly; The mounting plate (2) is installed on one side wall of the conveyor belt (1). The two guide rods (3) are respectively movably embedded in the two sides of the mounting plate (2). The limiting plate (4) is fixedly installed on one end of the two guide rods (3). The adjusting bolt (5) is movably embedded in the center of the mounting plate (2), and one end is connected to one side of the limiting plate (4) through a bearing. The mounting column (6) is fixedly installed on the other side wall of the conveyor belt (1). One end of the movable plate (7) is movably fitted onto the upper end of the mounting column (6). One end of the spring (8) is connected to the side wall of the other end of the movable plate (7), and the other end is connected to one side of the conveyor belt (1). The detection frame (9) is fixedly installed on the other side of the upper end of the conveyor belt (1). The angle adjustment component is installed inside the detection frame (9). The detection component is installed on one side of the detection frame (9).

2. The intelligent product testing device according to claim 1, characterized in that, The angle adjustment assembly includes: a sliding block (10), an electric push rod (11), a motor (12), an electromagnet (13), and a first camera (14). The sliding block (10) is movably embedded in the upper end of the detection frame (9), the electric push rod (11) is fixedly embedded in one side of the sliding block (10), the motor (12) is installed on the telescopic end of the electric push rod (11), the electromagnet (13) is fixedly installed on the driving end of the motor (12), and the first camera (14) is installed on the other side of the lower end of the sliding block (10).

3. The intelligent product testing device according to claim 1, characterized in that, The detection components include: a mounting bracket (15) and a second camera (16); One end of the mounting bracket (15) is connected to one side of the detection bracket (9), and the second camera (16) is fixedly installed at the lower end of the mounting bracket (15).

4. The intelligent product testing device according to claim 1, characterized in that, The mounting plate (2) and the adjusting bolt (5) are connected by internal threads.

5. The intelligent product testing device according to claim 2, characterized in that, Two fixing bolts (17) are embedded on both sides of the upper wall of the sliding block (10).

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